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Pension and Other Postretirement Benefits
12 Months Ended
Dec. 31, 2011
Compensation and Retirement Disclosure [Abstract]  
Pension and Other Postretirement Benefits
Pension and Other Postretirement Benefits
 
The accounting standards related to employers’ accounting for defined benefit pension and other postretirement plans requires the Company to recognize the overfunded or underfunded status of its defined benefit postretirement plans as assets or liabilities in the accompanying consolidated balance sheets and to recognize changes in the funded status of the plans in comprehensive income.
 
The Company has various defined contribution plans the largest of which is its Retirement Savings Plan. Most U.S. salaried and non-union hourly employees are eligible to participate in this plan. See Note 17 for further discussion of the Retirement Savings Plan. The Company also maintains various defined contribution plans which cover certain other employees. Company contributions under these plans are based primarily on the performance of the business units and employee compensation. Contribution expense under these other defined contribution plans was $5,106, $3,717 and $4,120 in 2011, 2010 and 2009, respectively.
 
Defined benefit pension plans in the U.S. cover a majority of the Company’s U.S. employees at the Associated Spring business of Precision Components, the Company’s Corporate Office and certain other U.S. employees at the distribution businesses of Logistics and Manufacturing Services. Plan benefits for salaried and non-union hourly employees are based on years of service and average salary. Plans covering union hourly employees provide benefits based on years of service. The Company funds U.S. pension costs in accordance with the Employee Retirement Income Security Act of 1974, as amended (“ERISA”). Non-U.S. defined benefit pension plans cover certain employees of certain international locations, primarily in Europe and Canada.
 
The Company provides other medical, dental and life insurance postretirement benefits for certain of its retired employees in the U.S. and Canada. It is the Company’s practice to fund these benefits as incurred.
 
The accompanying balance sheets reflect the underfunded status of the Company’s defined benefit pension plans at December 31, 2011 and 2010, respectively. Reconciliations of the obligations and underfunded status of the plans follow:
 
 
 
2011
 
2010
 
 
U.S.
 
Non-U.S.
 
Total
 
U.S.
 
Non-U.S.
 
Total
Benefit obligation, January 1
 
$
343,425

 
$
71,548

 
$
414,973

 
$
323,347

 
$
65,039

 
$
388,386

Service cost
 
4,794

 
1,129

 
5,923

 
5,172

 
983

 
6,155

Interest cost
 
18,906

 
3,546

 
22,452

 
19,494

 
3,449

 
22,943

Amendments
 
117

 

 
117

 
1,656

 
672

 
2,328

Actuarial loss
 
33,078

 
1,231

 
34,309

 
16,194

 
3,979

 
20,173

Benefits paid
 
(22,338
)
 
(4,453
)
 
(26,791
)
 
(22,438
)
 
(4,451
)
 
(26,889
)
Transfers in
 

 
951

 
951

 

 
1,262

 
1,262

Plan Curtailments
 

 
(2,106
)
 
(2,106
)
 

 

 

Plan Settlements
 

 
(7,757
)
 
(7,757
)
 

 

 

Participant contributions
 

 
598

 
598

 

 
423

 
423

Foreign exchange rate changes
 

 
(1,243
)
 
(1,243
)
 

 
192

 
192

Benefit obligation, December 31
 
377,982

 
63,444

 
441,426

 
343,425

 
71,548

 
414,973

Fair value of plan assets, January 1
 
298,910

 
58,983

 
357,893

 
272,540

 
52,816

 
325,356

Actual return on plan assets
 
(5,808
)
 
1,828

 
(3,980
)
 
40,092

 
5,241

 
45,333

Company contributions
 
12,774

 
4,706

 
17,480

 
8,716

 
2,756

 
11,472

Participant contributions
 

 
598

 
598

 

 
423

 
423

Benefits paid
 
(22,338
)
 
(4,453
)
 
(26,791
)
 
(22,438
)
 
(4,451
)
 
(26,889
)
Plan Settlements
 

 
(5,131
)
 
(5,131
)
 

 

 

Transfers in
 

 
951

 
951

 

 
1,262

 
1,262

Foreign exchange rate changes
 

 
(650
)
 
(650
)
 

 
936

 
936

Fair value of plan assets, December 31
 
283,538

 
56,832

 
340,370

 
298,910

 
58,983

 
357,893

Underfunded status, December 31
 
$
(94,444
)
 
$
(6,612
)
 
$
(101,056
)
 
$
(44,515
)
 
$
(12,565
)
 
$
(57,080
)

 
Plan curtailments and plan settlements relate primarily to the sale of the BDE business. See Note 2 of the Consolidated Financial Statements.

Projected benefit obligations related to pension plans with benefit obligations in excess of plan assets follow:
 
 
2011
 
2010
 
 
U.S.
 
Non-U.S.
 
Total
 
U.S.
 
Non-U.S.
 
Total
Projected benefit obligation
 
$
354,287

 
$
62,831

 
$
417,118

 
$
321,775

 
$
58,255

 
$
380,030

Fair value of plan assets
 
256,518

 
55,933

 
312,451

 
269,896

 
45,628

 
315,524


 
Information related to pension plans with accumulated benefit obligations in excess of plan assets follows:
 
 
2011
 
2010
 
 
U.S.
 
Non-U.S.
 
Total
 
U.S.
 
Non-U.S.
 
Total
Projected benefit obligation
 
$
354,287

 
$
62,831

 
$
417,118

 
$
321,775

 
$
58,255

 
$
380,030

Accumulated benefit obligation
 
343,596

 
62,548

 
406,144

 
312,039

 
57,154

 
369,193

Fair value of plan assets
 
256,518

 
55,933

 
312,451

 
269,896

 
45,628

 
315,524


 
The accumulated benefit obligation for all defined benefit pension plans was $430,136 and $403,612 at December 31, 2011 and 2010, respectively.
 
Amounts related to pensions recognized in the accompanying balance sheets consist of:
 
 
 
2011
 
2010
 
 
U.S.
 
Non-U.S.
 
Total
 
U.S.
 
Non-U.S.
 
Total
Other assets
 
$
3,325

 
$
286

 
$
3,611

 
$
7,364

 
$
62

 
$
7,426

Accrued liabilities
 
2,705

 
386

 
3,091

 
2,725

 
450

 
3,175

Accrued retirement benefits
 
95,064

 
6,512

 
101,576

 
49,154

 
12,177

 
61,331

Accumulated other non-owner changes to equity, net
 
(104,960
)
 
(20,092
)
 
(125,052
)
 
(66,543
)
 
(19,711
)
 
(86,254
)

 
Amounts related to pensions recognized in accumulated other non-owner changes to equity, net of tax, at December 31, 2011 and 2010, respectively, consist of:
 
 
2011
 
2010
 
 
U.S.
 
Non-U.S.
 
Total
 
U.S.
 
Non-U.S.
 
Total
Net actuarial loss
 
$
(103,025
)
 
$
(19,543
)
 
$
(122,568
)
 
$
(64,031
)
 
$
(19,074
)
 
$
(83,105
)
Prior service costs
 
(1,935
)
 
(549
)
 
(2,484
)
 
(2,512
)
 
(637
)
 
(3,149
)
 
 
$
(104,960
)
 
$
(20,092
)
 
$
(125,052
)
 
$
(66,543
)
 
$
(19,711
)
 
$
(86,254
)

 
The accompanying balance sheets reflect the underfunded status of the Company’s other postretirement benefit plans at December 31, 2011 and 2010. Reconciliations of the obligations and underfunded status of the plans follow:
 
 
 
2011
 
2010
Benefit obligation, January 1
 
$
55,188

 
$
54,811

Service cost
 
286

 
357

Interest cost
 
2,831

 
3,182

Amendments
 
(2,376
)
 

Actuarial loss
 
5,728

 
2,500

Benefits paid
 
(9,734
)
 
(6,693
)
Curtailment gain
 

 
(950
)
Participant contributions
 
2,679

 
1,846

Foreign exchange rate changes
 
(15
)
 
135

Benefit obligation, December 31
 
54,587

 
55,188

Fair value of plan assets, January 1
 

 

Company contributions
 
7,055

 
4,847

Participant contributions
 
2,679

 
1,846

Benefits paid
 
(9,734
)
 
(6,693
)
Fair value of plan assets, December 31
 

 

Underfunded status, December 31
 
$
54,587

 
$
55,188


 
Amounts related to other postretirement benefits recognized in the accompanying balance sheets consist of:
 
 
 
2011
 
2010
Accrued liabilities
 
$
5,314

 
$
5,226

Accrued retirement benefits
 
49,273

 
49,962

Accumulated other non-owner changes to equity, net
 
(5,601
)
 
(3,044
)

 
Amounts related to other postretirement benefits recognized in accumulated other non-owner changes to equity, net of tax, at December 31, 2011 and 2010 consist of:
 
 
 
2011
 
2010
Net actuarial loss
 
$
(10,194
)
 
$
(7,118
)
Prior service credits
 
4,593

 
4,074

 
 
$
(5,601
)
 
$
(3,044
)

 






The sources of changes in accumulated other non-owner changes to equity, net, during 2011 were:
 
 
 
Pension
 
Other
Postretirement
Benefits
Prior service cost
 
$
(73
)
 
$
1,475

Net loss
 
(44,289
)
 
(3,574
)
Amortization of prior service costs (credits)
 
727

 
(957
)
Amortization of actuarial loss
 
4,298

 
498

Foreign exchange rate changes
 
531

 
1

Divestiture
 
$
8

 
$

 
 
$
(38,798
)
 
$
(2,557
)

 
Weighted-average assumptions used to determine benefit obligations at December 31, are:
 
 
2011
 
2010
U.S. plans:
 
 
 
 
Discount rate
 
5.05
%
 
5.65
%
Increase in compensation
 
3.71
%
 
3.71
%
Non-U.S. plans:
 
 
 
 
Discount rate
 
4.46
%
 
4.89
%
Increase in compensation
 
2.76
%
 
2.72
%

 
The investment strategy of the plans is to generate a consistent total investment return sufficient to pay present and future plan benefits to retirees, while minimizing the long-term cost to the Company. Target allocations for asset categories are used to earn a reasonable rate of return, provide required liquidity and minimize the risk of large losses. Targets may be adjusted, as necessary within certain guidelines, to reflect trends and developments within the overall investment environment. The weighted-average target investment allocations by asset category are as follows: 70% in equity securities, 20% in fixed income securities, 5% in real estate and 5% in other investments, including cash.
 
The fair values of the Company’s pension plan assets at December 31, 2011 and 2010, by asset category are as follows:
 
 
 
 
 
Fair Value Measurements Using
Asset Category
 
Total
 
Quoted Prices in
Active Markets for
Identical Assets
(Level 1)
 
Significant Other
Observable Inputs
(Level 2)
 
Significant
Unobservable
Inputs
(Level 3)
December 31, 2011
 
 
 
 
 
 
 
 
Cash and short-term investments
 
$
10,227

 
$
10,227

 
$

 
$

Equity securities:
 
 
 
 
 
 
 
 
U.S. large-cap
 
86,709

 
41,419

 
45,290

 

U.S. mid-cap
 
33,264

 
33,264

 

 

U.S. small-cap
 
36,079

 
36,079

 

 

International equities
 
69,163

 

 
69,163

 

Fixed income securities:
 
 
 
 
 
 
 
 
U.S. bond funds
 
61,974

 

 
61,974

 

International bonds
 
27,221

 

 
27,221

 

Real estate securities
 
15,432

 

 
15,432

 

Other
 
301

 

 
301

 

 
 
$
340,370

 
$
120,989

 
$
219,381

 
$

December 31, 2010
 
 
 
 
 
 
 
 
Cash and short-term investments
 
$
4,157

 
$
4,157

 
$

 
$

Equity securities:
 
 
 
 
 
 
 
 
U.S. large-cap
 
98,766

 
50,847

 
47,919

 

U.S. mid-cap
 
38,069

 
38,069

 

 

U.S. small-cap
 
38,959

 
38,959

 

 

International equities
 
74,308

 

 
74,308

 

Fixed income securities:
 
 
 
 
 
 
 
 
U.S. bond funds
 
57,547

 

 
57,547

 

International bonds
 
29,313

 

 
29,313

 

Real estate securities
 
16,199

 

 
16,199

 

Other
 
575

 

 
575

 

 
 
$
357,893

 
$
132,032

 
$
225,861

 
$


 
The fair values of the Level 1 assets are based on quoted market prices from various financial exchanges. The fair values of the Level 2 assets are based primarily on quoted prices in active markets for similar assets or liabilities. The Level 2 assets are comprised primarily of commingled funds and fixed income securities. Commingled equity funds are valued at their net asset values based on quoted market prices of the underlying assets. Fixed income securities are valued using a market approach which considers observable market data for the underlying asset or securities.
 
The Company expects to contribute approximately $25,700 to the pension plans in 2012.
 
The following are the estimated future net benefit payments, which include future service, over the next 10 years:
 
 
 
Pensions
 
Other
Postretirement
Benefits
2012
 
$
26,938

 
$
5,314

2013
 
27,296

 
5,209

2014
 
27,729

 
5,338

2015
 
28,178

 
5,110

2016
 
28,585

 
4,855

Years 2017-2021
 
147,981

 
21,544

Total
 
$
286,707

 
$
47,370


 
Pension and other postretirement benefit expenses consist of the following:
 
 
 
Pensions
 
Other
Postretirement Benefits
 
 
2011
 
2010
 
2009
 
2011
 
2010
 
2009
Service cost
 
$
5,923

 
$
6,155

 
$
6,598

 
$
286

 
$
357

 
$
465

Interest cost
 
22,452

 
22,943

 
22,734

 
2,831

 
3,182

 
3,530

Expected return on plan assets
 
(32,041
)
 
(30,938
)
 
(30,676
)
 

 

 

Amortization of prior service cost
 
1,124

 
937

 
944

 
(1,541
)
 
(970
)
 
(745
)
Recognized losses
 
5,725

 
2,495

 
1,950

 
806

 
421

 
202

Curtailment (gain) loss
 
(1,884
)
 

 
71

 

 
(950
)
 

Settlement loss
 
304

 

 

 

 

 

Special termination benefits
 

 

 
48

 

 

 

Net periodic benefit cost
 
$
1,603

 
$
1,592

 
$
1,669

 
$
2,382

 
$
2,040

 
$
3,452


 
The estimated net actuarial loss and prior service cost for the defined benefit pension plans that will be amortized from accumulated other non-owner changes to equity into net periodic benefit cost in 2012 are $10,986 and $1,083, respectively. The estimated net actuarial loss and prior service credit for other defined benefit postretirement plans that will be amortized from accumulated other non-owner changes to equity into net periodic benefit cost in 2012 are $1,141 and $(1,585), respectively.
 
Weighted-average assumptions used to determine net benefit expense for years ended December 31, are:
 
 
 
2011
 
2010
 
2009
U.S. plans:
 
 
 
 
 
 
Discount rate
 
5.65
%
 
6.20
%
 
6.50
%
Long-term rate of return
 
9.00
%
 
9.00
%
 
9.00
%
Increase in compensation
 
3.71
%
 
3.71
%
 
3.71
%
Non-U.S. plans:
 
 
 
 
 
 
Discount rate
 
4.89
%
 
5.59
%
 
6.02
%
Long-term rate of return
 
5.87
%
 
6.01
%
 
6.03
%
Increase in compensation
 
2.72
%
 
2.71
%
 
2.94
%

 
The expected long-term rate of return is based on the actual historical rates of return of published indices that are used to measure the plans’ target asset allocation. The historical rates are then discounted to consider fluctuations in the historical rates as well as potential changes in the investment environment.
 
The Company’s accumulated postretirement benefit obligations, exclusive of pensions, take into account certain cost-sharing provisions. The annual rate of increase in the cost of covered benefits (i.e., health care cost trend rate) is assumed to be 7.6% at December 31, 2011 and 2010, decreasing gradually to a rate of 4.5% by December 31, 2029. A one percentage point change in the assumed health care cost trend rate would have the following effects:
 
 
 
One Percentage
Point Increase
 
One Percentage
Point Decrease
Effect on postretirement benefit obligation
 
$
873

 
$
(776
)
Effect on postretirement benefit cost
 
43

 
(39
)

 
The Company contributes to a multi-employer defined benefit pension plan under the terms of a collective-bargaining agreement. This multi-employer plan provides pension benefits to its union-represented employees at the Edison, New Jersey facility within the Barnes Distribution reporting unit. The risks of participating in this multi-employer plan are different from single-employer plans in the following aspects:

a. Assets contributed to the multi-employer plan by one employer may be used to provide benefits to employees of other participating employers.

b. If a participating employer stops contributing to the plan, the unfunded obligations of the plan may be borne by the remaining participating employers.

c. If the Company chooses to stop participating in the multi-employer plan, the Company may be required to pay to this plan an amount based on the underfunded status of the plan, referred to as a withdrawal liability.

The Company's participation in this plan for the annual period ended December 31, 2011 is outlined in the table below. The “EIN/Pension Plan Number” column provides the Employee Identification Number (“EIN”) and the three-digit plan number. The most recent Pension Protection Act zone status available in 2011 and 2010 relates to the plan's year-end at February 28, 2011 and February 28, 2010, respectively. The zone status is based on information that the Company received from the plan and is certified by the plan's actuary. Among other factors, plans in the red zone are generally less than 65 percent funded, plans in the yellow zone are less than 80 percent funded, and plans in the green zone are at least 80 percent funded. The “FIP/RP Status Pending/Implemented” column indicates plans for which a financial improvement plan (FIP) or a rehabilitation plan (RP) is either pending or has been implemented. The last column lists the expiration date of the collective-bargaining agreement to which the plan is subject. There have been no significant changes that affect the comparability of 2011, 2010 or 2009 contributions.

 
 
Pension Protection Act Zone Status
 
Contributions by the Company
 
 
Pension Fund
EIN/Pension Plan Number
2011
2010
FIP/RP Status Funding
2011
2010
2009
Surcharge Imposed
Expiration Date of Collective Bargaining Agreement
Teamsters Local 641 Pension Fund
22-6220288-001
Red as of March 1, 2010 for Plan year ended February 28, 2011
Red as of March 1, 2009 for Plan year ended February 28, 2010
Implemented (A)
$101
$106
$103
No Surcharge
January 31, 2014
Swedish Pension Plan (ITP2) (B)
 
 
 
 
292
280
259
 
 
 
 
 
Total Contributions
 
$393
$386
$362
 
 
 
 
 
 
 
 
 
 
 
 

(A) Plan information is publicly available for the Local 641 Pension fund. The Form 5500 indicates that the Plan is currently underfunded. Future contributions have increased pursuant to the collective bargaining agreement (dated January 31, 2011 and expiring on January 31, 2014) and the updated Rehabilitation Plan (dated February 17, 2011). Per the terms of the Rehabilitation Plan, required contributions will increase by approximately 4% (annually) through 2018.
(B) The Company also contributes to a Swedish pension plan that supplements the Swedish social insurance system. The pension plan guarantees employees a pension based on a percentage of their salary and also represents a multi-employer pension plan, however the pension plan was not significant in any year presented. This pension plan is not underfunded.

The Company also contributes to a multi-employer other post-retirement benefit plan under the terms of the collective-bargaining agreement at the Edison, New Jersey facility. This health and welfare plan provides medical, prescription, optical and other benefits to its union-represented active employees and retirees. Company contributions to the post-retirement plan approximated $202, $238 and $233 in 2011, 2010 and 2009, respectively. There have been no significant changes that affect the comparability of 2011, 2010 or 2009 contributions.