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Restructuring and other impairment charges (Tables)
12 Months Ended
Dec. 31, 2018
Restructuring and Related Activities [Abstract]  
Restructuring and Other Impairment Charges
The restructuring and impairment charges recognized for the years ended December 31, 2018, 2017, and 2016 consisted of the following:

2018

Termination benefits

Other Costs

Total

(Dollars in thousands)
2018 Footprint realignment plan
$
53,992


$
1,001


$
54,993

2016 Footprint realignment plan
2,318


543


2,861

Other restructuring programs (1)
1,502


764


2,266

Total restructuring charges
$
57,812


$
2,308


$
60,120

Asset impairment charges


19,110


19,110

Total restructuring and impairment charges
$
57,812


$
21,418


$
79,230

(1)
Includes activity related to the 2014 Footprint realignment plan, the 2017 Vascular Solutions integration program, the 2017 EMEA restructuring program and the other 2016 restructuring programs.

2017

Termination benefits

Other Costs

Total

(Dollars in thousands)
2017 Vascular Solutions integration program
$
5,377


$
118


$
5,495

2017 EMEA restructuring program
4,921


280


5,201

2016 Footprint realignment plan
1,314


783


2,097

Other restructuring programs (1)
1,704


293


1,997

Total restructuring charges
$
13,316


$
1,474


$
14,790

(1)
Includes activity primarily related to the other 2016 restructuring programs, the 2014 Footprint realignment plan and the 2017 Pyng integration program. The Company committed to the 2017 Pyng Integration program, which relates to the integration of Pyng Medical Corp. ("Pyng") into the Company, during the second quarter 2017, following the Company's acquisition of Pyng in April 2017.

2016

Termination benefits
 
Other Costs
 
Total

(Dollars in thousands)
Other 2016 restructuring programs
$
2,531

 
$
683

 
$
3,214

2016 Footprint realignment plan
11,176

 
1,334

 
12,510

Other restructuring programs (1)
(477
)
 
624

 
147

Total restructuring charges
$
13,230

 
$
2,641

 
$
15,871

Asset impairment charges

 
43,356

 
43,356

Total restructuring and impairment charges
$
13,230

 
$
45,997

 
$
59,227

(1)
Includes activity primarily related to the 2014 Footprint realignment plan and the programs initiated in 2015 that were associated with the reorganization of certain businesses and shared service center functions as well as the consolidation of certain facilities in North America. The 2015 programs have been completed.
Restructuring charges by reportable operating segment for the years ended December 31, 2018, 2017, and 2016 are set forth in the following table:
 
2018
 
2017
 
2016
 
(Dollars in thousands)
Vascular North America
$
556

 
$
2,595

 
$
5,843

Interventional North America
900

 
4,908

 
459

Anesthesia North America
371

 
1,262

 
1,839

Surgical North America

 

 
151

EMEA
55,608

 
5,722

 
4,423

OEM

 

 
795

All other
2,685

 
303

 
2,361

Total restructuring charges
$
60,120

 
$
14,790

 
$
15,871

Summary of Current Cost Estimates by Major Type of Cost
The following table provides a summary of the Company’s cost estimates by major type of expense associated with the 2018 Footprint realignment plan:
Type of expense
Total estimated amount expected to be incurred
Termination benefits
$60 million to $70 million
Other costs
$2 million to $4 million
Restructuring charges
$62 million to $74 million
Restructuring related charges (1)
$40 million to $59 million
Total restructuring and restructuring related charges
$102 million to $133 million
(1)
Consists of pre-tax charges related to accelerated depreciation and other costs directly related to the plan, primarily project management costs and costs to transfer manufacturing operations to the new locations, as well as a charge associated with the Company’s exit from the facilities that is expected to be imposed by the taxing authority in the affected jurisdiction. Excluding this tax charge, substantially all of the charges are expected to be recognized within costs of goods sold.
The following table provides a summary of the Company’s cost estimates by major type of expense associated with the 2014 Footprint realignment plan:
Type of expense
Total estimated amount expected to be incurred
Termination benefits
$12 million to $13 million
Other costs
$1 million to $2 million
Restructuring charges
$13 million to $15 million
Restructuring related charges (1)
$34 million to $37 million
 
$47 million to $52 million
(1) Consists of accelerated depreciation and other costs directly related to the plan, primarily as a result of the transfer of manufacturing operations to new locations.
The following table provides a summary of the Company’s cost estimates by major type of expense associated with the 2019 Footprint realignment plan:
Type of expense
Total estimated amount expected to be incurred
Termination benefits
$19 million to $23 million
Other costs (1)
$1 million to $2 million
Restructuring charges
$20 million to $25 million
Restructuring related charges (2)
$36 million to $45 million
Total restructuring and restructuring related charges
$56 million to $70 million
(1)
Includes contract termination costs as well as facility closure and other exit costs (employee and equipment relocation costs and outplacement).
(2)
Consists of estimated pre-tax charges related to costs directly related to the plan, primarily costs to transfer manufacturing operations to the new locations as well as accelerated depreciation of $3.0 million to $4.0 million. Most of the charges are expected to be recognized within costs of goods sold.
Schedule of Restructuring Reserve
The following table summarizes the activity related to the 2014 Footprint realignment plan restructuring reserve:
 
Termination benefits
 
Other Costs
 
Total
 
(Dollars in thousands)
Balance at December 31, 2016
$
5,370

 
$

 
$
5,370

Subsequent accruals
687

 
68

 
755

Cash payments
(2,131
)
 
(68
)
 
(2,199
)
Balance at December 31, 2017
3,926

 

 
3,926

Subsequent accruals
744

 
86

 
830

Cash payments
(734
)
 
(86
)
 
(820
)
Balance at December 31, 2018
$
3,936

 
$

 
$
3,936

The following table summarizes the activity related to the 2016 Footprint realignment plan restructuring reserve:
 
Termination benefits
 
Other Costs
 
Total
 
(Dollars in thousands)
Balance at December 31, 2016
$
8,135

 
$
760

 
$
8,895

Subsequent accruals
1,314

 
783

 
2,097

Cash payments
(2,096
)
 
(1,218
)
 
(3,314
)
Foreign currency translation
(57
)
 
44

 
(13
)
Balance at December 31, 2017
7,296

 
369

 
7,665

Subsequent accruals
2,318

 
543

 
2,861

Cash payments
(3,954
)
 
(912
)
 
(4,866
)
Foreign currency translation
(244
)
 

 
(244
)
Balance at December 31, 2018
$
5,416

 
$

 
$
5,416

The following table summarizes the activity related to the 2018 Footprint realignment plan restructuring reserve:
 
Termination benefits
 
Other Costs
 
Total
 
(Dollars in thousands)
Balance at December 31, 2017
$

 
$

 
$

Subsequent accruals
53,992

 
1,001

 
54,993

Cash payments
(3,503
)
 
(1,000
)
 
(4,503
)
Foreign currency translation
(2,015
)
 
(1
)
 
(2,016
)
Balance at December 31, 2018
$
48,474

 
$

 
$
48,474