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Restructuring charges
9 Months Ended
Sep. 27, 2015
Restructuring and Related Activities [Abstract]  
Restructuring charges
Note 4 — Restructuring charges
2015 Restructuring Plans
During 2015, the Company committed to programs associated with the reorganization of certain of its businesses, as discussed in Note 14, and the consolidation of certain of its facilities in North America. The Company estimates that it will record aggregate pre-tax charges of $6 million to $7 million related to these programs, which represent employee termination benefits, contract termination costs and facility closure and other exit costs, and will result in future cash outlays. For the three and nine months ended September 27, 2015, the Company recorded charges of $(0.1) million and $4.3 million, respectively, related to these programs. As of September 27, 2015, the Company has a reserve of $2.9 million related to these programs.
2014 Manufacturing Footprint Realignment Plan
On April 28, 2014, the Board of Directors approved a restructuring plan (the “2014 Manufacturing Footprint Realignment Plan”) involving the consolidation of operations and a related reduction in workforce at certain of the Company’s facilities, and the relocation of manufacturing operations from certain higher-cost locations to existing lower-cost locations. These actions commenced in the quarter ended June 29, 2014 and are expected to be substantially completed by the end of 2017.
The Company estimates that it will incur aggregate pre-tax charges in connection with these restructuring activities of approximately $37 million to $44 million, of which an estimated $26 million to $31 million are expected to result in future cash outlays. Most of these charges are expected to be incurred prior to the end of 2016.
The following table provides a summary of the Company's current cost estimates by major type of expense associated with the 2014 Manufacturing Footprint Realignment Plan:
Type of expense
Total estimated amount expected to be incurred
 
 
Employee termination benefits
$11 million to $13 million
Facility closure and other exit costs
$2 million to $3 million
Accelerated depreciation charges
$10 million to $11 million
Other
$14 million to $17 million
 
$37 million to $44 million

The Company recorded expenses of $3.2 million and $9.1 million for the three and nine months ended September 27, 2015, respectively, related to the 2014 Manufacturing Footprint Realignment Plan. Of this amount, $0.8 million and $1.5 million were recorded as restructuring expense for the three and nine months ended September 27, 2015, respectively, and $2.4 million and $7.6 million, related to accelerated depreciation and certain other transfer related costs resulting from the plan, were included in cost of goods sold for the three and nine months ended September 27, 2015, respectively. As of September 27, 2015, the Company has incurred net aggregate restructuring charges related to the plan of $10.8 million. Additionally, as of September 27, 2015, the Company has incurred net aggregate accelerated depreciation and certain other costs in connection with the plan of $12.4 million, which were included in cost of sales. As of September 27, 2015, the Company has a restructuring reserve of $7.5 million in connection with the plan, all of which relates to termination benefits.
As the 2014 Manufacturing Footprint Realignment Plan progresses, management will reevaluate the estimated expenses set forth above, and may revise its estimates, as appropriate, consistent with generally accepted accounting principles.
2014 European Restructuring Plan
In February 2014, the Company committed to a restructuring plan (the “2014 European Restructuring Plan”), which impacts certain administrative functions in Europe and involves the consolidation of operations and a related reduction in workforce at certain of the Company’s European facilities.
The Company recorded nominal charges for the three and nine months ended September 27, 2015 with respect to this plan. As of September 27, 2015, the Company has incurred net aggregate restructuring charges under the plan of $7.8 million. As of September 27, 2015, the Company had a reserve of $0.3 million in connection with the 2014 European Restructuring Plan.  The Company expects to complete this plan in 2015.
Other 2014 Restructuring Programs
In June 2014, the Company initiated programs to consolidate locations in Australia and terminate certain distributor agreements in an effort to reduce costs. As a result of these actions, the Company expects to incur aggregate restructuring charges over the term of these programs of approximately $4 million, of which, $3.6 million was incurred through September 27, 2015. These programs include costs related to termination benefits, contract termination costs and other exit costs. As of September 27, 2015, the Company had a reserve of $0.3 million in connection with these programs. The Company expects to complete the programs in 2015.
LMA Restructuring Program
In connection with the acquisition of substantially all of the assets of LMA International N.V. (the “LMA business”) in 2012, the Company commenced a program (the "LMA Restructuring Program") related to the integration of the LMA business and the Company’s other businesses. The program was focused on the closure of the LMA business’ corporate functions and the consolidation of manufacturing, sales, marketing, and distribution functions in North America, Europe and Asia.
The Company has incurred net aggregate restructuring charges related to the LMA Restructuring Program of $11.3 million, and as of September 27, 2015, the program is complete.
2013 Restructuring Programs
In 2013, the Company initiated restructuring programs to consolidate administrative and manufacturing facilities in North America and warehouse facilities in Europe and terminate certain European distributor agreements in an effort to reduce costs. As of September 27, 2015, the Company has incurred an aggregate of $11.0 million in restructuring charges related to these restructuring programs. These programs entail costs related to termination benefits, contract termination costs and charges related to post-closing obligations associated with its acquired businesses. As of September 27, 2015, these programs have been completed.
Impairment Charges
There were no impairment charges recorded for the three and nine months ended September 27, 2015 and September 28, 2014, respectively.
The restructuring charges recognized for the three and nine months ended September 27, 2015 and September 28, 2014 consisted of the following: 
 
Three Months Ended September 27, 2015
 
 
 
 
 
 
 
 
 
(in thousands)
Termination Benefits
 
Facility Closure Costs
 
Contract Termination Costs
 
Other Exit Costs
 
Total
2015 Restructuring plans
$
(198
)
 
$
37

 
$
78

 
$
9

 
$
(74
)
2014 Manufacturing footprint realignment plan
619

 
(3
)
 
163

 
52

 
831

2014 European restructuring plan
(97
)
 

 

 

 
(97
)
Total restructuring charges
$
324

 
$
34

 
$
241

 
$
61

 
$
660

 
Three Months Ended September 28, 2014
 
 
 
 
 
 
 
 
 
(in thousands)
Termination Benefits
 
Facility
Closure
Costs
 
Contract Termination Costs
 
Other Exit Costs
 
Total
2014 Manufacturing footprint realignment plan
$
129

 
$

 
$

 
$
42

 
$
171

2014 European restructuring plan
537

 
1

 
1

 
27

 
566

Other 2014 restructuring programs
25

 

 
202

 
62

 
289

LMA restructuring program

 

 
20

 

 
20

2013 Restructuring programs
(124
)
 

 
186

 

 
62

Total restructuring charges
$
567

 
$
1

 
$
409

 
$
131

 
$
1,108

 
Nine Months Ended September 27, 2015
 
 
 
 
 
 
 
 
 
(in thousands)
Termination Benefits
 
Facility
Closure
Costs
 
Contract Termination Costs
 
Other Exit Costs
 
Total
2015 Restructuring programs
$
3,361

 
$
166

 
$
723

 
$
56

 
$
4,306

2014 Manufacturing footprint realignment plan
831

 
241

 
389

 
36

 
1,497

2014 European restructuring plan
(87
)
 

 

 
34

 
(53
)
Other 2014 restructuring programs

 

 
49

 

 
49

LMA restructuring program

 
2

 
(20
)
 
1

 
(17
)
2013 Restructuring programs
(94
)
 

 

 

 
(94
)
Total restructuring charges
$
4,011

 
$
409

 
$
1,141

 
$
127

 
$
5,688

 
Nine Months Ended September 28, 2014
 
 
 
 
 
 
 
 
 
(in thousands)
Termination Benefits
 
Facility Closure Costs
 
Contract Termination Costs
 
Other Exit Costs
 
Total
2014 Manufacturing footprint realignment
$
8,706

 
$

 
$

 
$
42

 
$
8,748

2014 European restructuring plan
8,289

 
1

 
306

 
76

 
8,672

Other 2014 restructuring programs
501

 

 
1,376

 
193

 
2,070

LMA restructuring program
(29
)
 
(112
)
 
(3,211
)
 

 
(3,352
)
2013 Restructuring programs
361

 

 
243

 
22

 
626

2012 Restructuring charges
(619
)
 
354

 

 

 
(265
)
2011 Restructuring plan

 
12

 

 

 
12

Total restructuring charges
$
17,209

 
$
255

 
$
(1,286
)
 
$
333

 
$
16,511

Termination benefits include estimated employee retention, severance and benefit payments for terminated employees.
Facility closure costs include general operating costs incurred subsequent to production shutdown as well as equipment relocation and other associated costs.
Contract termination costs include costs associated with terminating existing leases and distributor agreements.
Other costs include legal, outplacement and employee relocation costs and other employee-related costs.
Restructuring charges by reportable operating segment for the three and nine months ended September 27, 2015 and September 28, 2014 are set forth in the following table:   
 
Three Months Ended
 
Nine Months Ended
 
September 27, 2015
 
September 28, 2014
 
September 27, 2015
 
September 28, 2014
 
(Dollars in thousands)
Restructuring charges
 
 
 
 
 
 
 
Vascular North America
$
232

 
$
(15
)
 
$
2,466

 
$
6,748

Anesthesia North America
(250
)
 
15

 
284

 
1,193

Surgical North America
36

 

 
282

 

EMEA
(64
)
 
849

 
(139
)
 
7,164

Asia
2

 
111

 
3

 
708

All other
704

 
148

 
2,792

 
698

Total restructuring charges
$
660

 
$
1,108

 
$
5,688

 
$
16,511