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Restructuring and impairment charges
6 Months Ended
Jun. 28, 2015
Restructuring and Related Activities [Abstract]  
Restructuring and impairment charges
Note 4 — Restructuring and impairment charges
2015 Restructuring Plans
During the first quarter 2015, the Company committed to programs associated with the reorganization of certain of its businesses as discussed in Note 14 and the consolidation of certain facilities in North America. The Company estimates that it will record aggregate pre-tax charges of $6 million to $7 million related to these programs, which represent employee termination benefits, contract termination costs and facility closure and other exit costs and will result in future cash outlays. For the three and six months ended June 28, 2015, the Company recorded charges of $0.1 million and $4.4 million, respectively, related to these programs. As of June 28, 2015, the Company has a reserve of $3.5 million related to these programs.
2014 Manufacturing Footprint Realignment Plan
On April 28, 2014, the Board of Directors approved a restructuring plan (the “2014 Manufacturing Footprint Realignment Plan”) involving the consolidation of operations and a related reduction in workforce at certain of the Company’s facilities, and the relocation of manufacturing operations from certain higher-cost locations to existing lower-cost locations. These actions commenced in the quarter ended June 29, 2014 and are expected to be substantially completed by the end of 2017.
The Company estimates that it will incur aggregate pre-tax charges in connection with these restructuring activities of approximately $37 million to $44 million, of which an estimated $26 million to $31 million are expected to result in future cash outlays. Most of these charges are expected to be incurred prior to the end of 2016.
The following table provides a summary of the Company's current cost estimates by major type of expense associated with the 2014 Manufacturing Footprint Realignment Plan:
Type of expense
Total estimated amount expected to be incurred
 
 
Termination benefits
$11 million to $13 million
Facility closure and other exit costs
$2 million to $3 million
Accelerated depreciation charges
$10 million to $11 million
Other
$14 million to $17 million
 
$37 million to $44 million

The Company recorded expenses of $3.6 million and $5.9 million for the three and six months ended June 28, 2015, respectively, related to the 2014 Manufacturing Footprint Realignment Plan. Of this amount, $0.5 million and $0.7 million were recorded as restructuring expense for the three and six months ended June 28, 2015, respectively, and $3.1 million and $5.2 million, related to accelerated depreciation and certain other transfer related costs resulting from the plan for the three and six months ended June 28, 2015, respectively, and were included in cost of goods sold. As of June 28, 2015, the Company has incurred net aggregate restructuring and impairment charges related to the plan of $10.0 million. Additionally, as of June 28, 2015, the Company has incurred net aggregate accelerated depreciation and certain other costs in connection with the plan of $10.1 million, which were included in cost of sales. As of June 28, 2015, the Company has a restructuring reserve of $7.5 million in connection with the plan, all of which relates to termination benefits.
As the 2014 Manufacturing Footprint Realignment Plan progresses, management will reevaluate the estimated expenses set forth above, and may revise its estimates, as appropriate, consistent with generally accepted accounting principles.
2014 European Restructuring Plan
In February 2014, the Company committed to a restructuring plan (the “2014 European Restructuring Plan”), which impacts certain administrative functions in Europe and involves the consolidation of operations and a related reduction in workforce at certain of the Company’s European facilities.
The Company recorded nominal charges for the three and six months ended June 28, 2015 with respect to this plan. As of June 28, 2015, the Company has incurred net aggregate restructuring and impairment charges under the plan of $7.9 million. As of June 28, 2015, the Company had a reserve of $0.4 million in connection with the 2014 European Restructuring Plan.  The Company expects to complete this plan in 2015.
Other 2014 Restructuring Programs
In June 2014, the Company initiated programs to consolidate locations in Australia and terminate certain distributor agreements in an effort to reduce costs. As a result of these actions, the Company expects to incur aggregate restructuring and impairment charges over the term of these programs of approximately $4 million, of which, $3.6 million was incurred through June 28, 2015. These programs include costs related to termination benefits, contract termination costs and other exit costs. As of June 28, 2015, the Company had a reserve of $0.6 million in connection with these programs. The Company expects to complete the programs in 2015.
LMA Restructuring Program
In connection with the acquisition of substantially all of the assets of LMA International N.V. (the “LMA business”) in 2012, the Company commenced a program (the "LMA Restructuring Program") related to the integration of the LMA business and the Company’s other businesses. The program was focused on the closure of the LMA business’ corporate functions and the consolidation of manufacturing, sales, marketing, and distribution functions in North America, Europe and Asia.
The Company incurred net aggregate restructuring and impairment charges related to the LMA Restructuring Program of $11.3 million and as of June 28, 2015, the program is complete.
2013 Restructuring Programs
In 2013, the Company initiated restructuring programs to consolidate administrative and manufacturing facilities in North America and warehouse facilities in Europe and terminate certain European distributor agreements in an effort to reduce costs. As of June 28, 2015, the Company has incurred an aggregate of $11.0 million in restructuring and impairment charges related to these restructuring programs. These programs entail costs related to termination benefits, contract termination costs and charges related to post-closing obligations associated with its acquired businesses. As of June 28, 2015, these programs are complete.
2012 Restructuring Program
In 2012, the Company identified opportunities to improve its supply chain strategy by consolidating its three North American warehouses into one centralized warehouse; and lower costs and improve operating efficiencies through the termination of certain distributor agreements in Europe, the closure of certain North American facilities and workforce reductions. As of June 28, 2015, the Company has incurred net aggregate restructuring and impairment charges of $6.3 million in connection with this program, and expects future restructuring expenses associated with the program, if any, to be nominal. As of June 28, 2015, the Company has a reserve of $0.5 million in connection with the program. The Company expects to complete this program in 2015.
Impairment Charges
There were no impairment charges recorded for the three and six months ended June 28, 2015 and June 29, 2014, respectively.
The restructuring and impairment charges recognized for the three and six months ended June 28, 2015 and June 29, 2014 consisted of the following: 
 
Three Months Ended June 28, 2015
 
 
 
 
 
 
 
 
 
(in thousands)
Termination Benefits
 
Facility Closure Costs
 
Contract Termination Costs
 
Other Exit Costs
 
Total
2015 Restructuring programs
$
9

 
$
63

 
$
24

 
$
46

 
$
142

2014 Manufacturing footprint realignment plan
75

 
204

 
228

 

 
507

2014 European restructuring plan

 

 

 
18

 
18

LMA restructuring program

 

 
9

 

 
9

2013 Restructuring programs
(96
)
 

 

 

 
(96
)
Total restructuring and impairment charges
$
(12
)
 
$
267

 
$
261

 
$
64

 
$
580

 
Three Months Ended June 29, 2014
 
 
 
 
 
 
 
 
 
(in thousands)
Termination Benefits
 
Facility
Closure
Costs
 
Contract Termination Costs
 
Other Exit Costs
 
Total
2014 Manufacturing footprint alignment
$
8,577

 
$

 
$

 
$

 
$
8,577

2014 European restructuring plan
(566
)
 

 
305

 
49

 
(212
)
2014 Restructuring charges
476

 

 
1,174

 
131

 
1,781

LMA restructuring program
(29
)
 
(154
)
 
(2,759
)
 

 
(2,942
)
2013 Restructuring charges
317

 

 
57

 
22

 
396

2012 Restructuring charges
(9
)
 
34

 

 

 
25

2011 Restructuring plan

 
(2
)
 

 

 
(2
)
Total restructuring and impairment charges
$
8,766

 
$
(122
)
 
$
(1,223
)
 
$
202

 
$
7,623

 
Six Months Ended June 28, 2015
 
 
 
 
 
 
 
 
 
(in thousands)
Termination Benefits
 
Facility
Closure
Costs
 
Contract Termination Costs
 
Other Exit Costs
 
Total
2015 Restructuring programs
$
3,559

 
$
129

 
$
645

 
$
47

 
$
4,380

2014 Manufacturing footprint realignment plan
212

 
230

 
228

 

 
670

2014 European restructuring plan
9

 

 

 
34

 
43

Other 2014 restructuring programs

 

 
49

 

 
49

LMA restructuring program

 

 
(21
)
 
1

 
(20
)
2013 Restructuring programs
(94
)
 

 

 

 
(94
)
Total restructuring and impairment charges
$
3,686

 
$
359

 
$
901

 
$
82

 
$
5,028

 
Six Months Ended June 29, 2014
 
 
 
 
 
 
 
 
 
(in thousands)
Termination Benefits
 
Facility Closure Costs
 
Contract Termination Costs
 
Other Exit Costs
 
Total
2014 Manufacturing footprint alignment
$
8,577

 
$

 
$

 
$

 
$
8,577

2014 European restructuring plan
7,752

 

 
305

 
49

 
8,106

2014 Restructuring charges
476

 

 
1,174

 
131

 
1,781

LMA restructuring program
(29
)
 
(112
)
 
(3,231
)
 

 
(3,372
)
2013 Restructuring charges
485

 

 
57

 
22

 
564

2012 Restructuring charges
(619
)
 
354

 

 

 
(265
)
2011 Restructuring plan

 
12

 

 

 
12

Total restructuring and impairment charges
$
16,642

 
$
254

 
$
(1,695
)
 
$
202

 
$
15,403

Termination benefits include estimated employee retention, severance and benefit payments for terminated employees.
Facility closure costs include general operating costs incurred subsequent to production shutdown as well as equipment relocation and other associated costs.
Contract termination costs include costs associated with terminating existing leases and distributor agreements.
Other costs include legal, outplacement and employee relocation costs and other employee-related costs.
Restructuring and impairment charges by reportable operating segment for the three and six months ended June 28, 2015 and June 29, 2014 are set forth in the following table:   
 
Three Months Ended
 
Six Months Ended
 
June 28, 2015
 
June 29, 2014
 
June 28, 2015
 
June 29, 2014
 
(Dollars in thousands)
Restructuring and impairment charges
 
 
 
 
 
 
 
Vascular North America
$
520

 
$
6,811

 
$
2,783

 
$
6,886

Anesthesia North America
(2
)
 
1,151

 
534

 
1,178

Surgical North America

 

 
246

 

EMEA
(43
)
 
(1,575
)
 
(75
)
 
6,315

Asia
1

 
519

 
1

 
597

All other
104

 
717

 
1,539

 
427

Total restructuring and impairment charges
$
580

 
$
7,623

 
$
5,028

 
$
15,403


In the second quarter 2015, the Company reorganized certain of its businesses and as a result realigned its operating segments. See Note 14 for additional details including information on changes in the composition of certain of the Company’s reportable operating segments.