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Restructuring and other impairment charges
12 Months Ended
Dec. 31, 2014
Restructuring and Related Activities [Abstract]  
Restructuring and other impairment charges
Restructuring and other impairment charges
2014 Manufacturing Footprint Realignment Plan
On April 28, 2014, the Board of Directors approved a restructuring plan (the “2014 Manufacturing Footprint Realignment Plan”) involving the consolidation of operations and a related reduction in workforce at certain of the Company’s facilities, and the relocation of manufacturing operations from certain higher-cost locations to existing lower-cost locations. These actions commenced in the quarter ended June 29, 2014 and are expected to be substantially completed by the end of 2017.
The Company estimates that it will incur aggregate pre-tax charges in connection with the 2014 Manufacturing Footprint Realignment Plan of approximately $37 million to $44 million, of which an estimated $26 million to $31 million are expected to result in future cash outlays. Most of these charges are expected to be incurred prior to the end of 2016.  
The following table provides a summary of the Company’s current cost estimates by major type of expense associated with the 2014 Manufacturing Footprint Realignment Plan:
Type of expense
Total estimated amount expected to be incurred
 
 
Termination benefits
$11 million to $13 million
Facility closure and other exit costs (1)
$2 million to $3 million
Accelerated depreciation charges
$10 million to $11 million
Other (2)
$14 million to $17 million
 
$37 million to $44 million
 
(1)
Includes costs to transfer product lines among facilities and outplacement and employee relocation costs.
(2)
Consists of other costs directly related to the Plan, including project management, legal and regulatory costs.
 
     For the twelve months ended December 31, 2014, the Company recorded expenses of $14.2 million related to the 2014 Manufacturing Footprint Realignment Plan. Of this amount, $9.3 million related to termination benefits and was included in restructuring expense and $4.9 million related to accelerated depreciation and certain other costs resulting from the plan and was included in cost of goods sold. As of December 31, 2014, the Company had a restructuring reserve of $9.1 million in connection with this plan, all of which relates to termination benefits.
As the 2014 Manufacturing Footprint Realignment Plan progresses, management will reevaluate the estimated expenses and charges set forth above, and may revise its estimates, as appropriate, consistent with generally accepted accounting principles.
2014 European Restructuring Plan
On February 27, 2014, the Company committed to a restructuring plan (the “2014 European Restructuring Plan”), which impacts certain administrative functions in Europe and involves the consolidation of operations and a related reduction in workforce at certain of the Company’s European facilities.
The Company recorded charges of $7.8 million for the twelve months ended December 31, 2014 related to this program, primarily pertaining to termination benefits. The Company expects future restructuring expenses associated with the 2014 European Restructuring Plan, if any, to be nominal. As of December 31, 2014, the Company had a reserve of $0.4 million in connection with the 2014 European Restructuring Plan.  The Company expects to complete this plan in 2015.
Other 2014 Restructuring Programs
In June 2014, the Company initiated programs to consolidate locations in Australia and terminate certain European distributor agreements in an effort to reduce costs. As a result of these actions, the Company expects to incur an aggregate of approximately $4 million in restructuring and other impairment charges over the term of these programs, of which $3.6 million has been incurred through December 31, 2014. These programs include costs related to termination benefits, contract termination costs and other exit costs. As of December 31, 2014, the Company has a reserve of $0.9 million in connection with these programs. The Company expects to complete the programs in 2015.
2013 Restructuring Charges
In 2013, the Company initiated restructuring programs to consolidate administrative and manufacturing facilities in North America and warehouse facilities in Europe and terminate certain European distributor agreements in an effort to reduce costs. As a result of these actions, the Company estimates that it will incur an aggregate of approximately $11 to $12 million in restructuring and other impairment charges over the term of these programs, of which $11.0 million was incurred through December 31, 2014. These programs entail costs related to termination benefits, contract termination costs and post-closing obligations associated with acquired businesses. As of December 31, 2014, the Company had a reserve of $0.9 million in connection with these projects. The Company expects to complete the programs in 2015.
LMA Restructuring Program
In connection with the acquisition of substantially all of the assets of LMA International N.V. (the “LMA business”) in 2012, the Company commenced a program (the "LMA Restructuring Program") related to the integration of the LMA business and the Company’s other businesses. The program focuses on the closure of the LMA business's corporate functions and the consolidation of manufacturing, sales, marketing, and distribution functions in North America, Europe and Asia.
A reconciliation of the changes in accrued liabilities associated with the LMA Restructuring Program from December 31, 2012 through December 31, 2014 is set forth in the following table:
 
Termination
benefits
 
 Facility Closure Costs
 
Contract
Termination
Costs
 
Other
Restructuring
Costs
 
Total
 
(Dollars in thousands)
Balance at December 31, 2012
$
1,744

 
$

 
$
277

 
$
12

 
$
2,033

Subsequent accruals
3,282

 
788

 
7,906

 
176

 
12,152

Cash payments
(4,461
)
 
(362
)
 
(4,560
)
 
(164
)
 
(9,547
)
Foreign currency translation
(13
)
 
1

 
63

 
(8
)
 
43

Balance at December 31, 2013
552

 
427

 
3,686

 
16

 
4,681

Subsequent accruals (reversals)
(29
)
 
(112
)
 
(3,188
)
 

 
(3,329
)
Cash payments
(503
)
 
(317
)
 
(260
)
 
(4
)
 
(1,084
)
Foreign currency translation
(20
)
 
2

 
(26
)
 

 
(44
)
Balance at December 31, 2014
$

 
$

 
$
212

 
$
12

 
$
224


During the twelve months ended December 31, 2014, the Company reversed $3.2 million in contract termination costs due to the favorable settlement of a terminated distributor agreement.
As of December 31, 2014, the Company incurred net aggregate restructuring and other impairment charges over the term of this program of $11.4 million. The Company expects future restructuring expenses associated with this program, if any, to be nominal. The Company expects to complete the program in 2015.
2012 Restructuring Charges
In 2012, the Company initiated a program to improve the effectiveness of its supply chain by consolidating its three North American warehouses into one centralized warehouse and to lower costs and improve operating efficiencies through the termination of certain distributor agreements in Europe, the closure of certain North American facilities, and workforce reductions. The Company has incurred an aggregate of approximately $6.3 million over the term of this program. The Company expects future restructuring expenses associated with this program, if any, to be nominal. As of December 31, 2014, the Company had a reserve of $0.6 million in connection with the program. The Company expects to complete this program in 2015.
2011 Restructuring Program
In 2011, the Company initiated a restructuring program at three facilities to consolidate operations and reduce costs. In connection with this program, the Company recorded contract termination costs of approximately $2.6 million associated with a lease termination, as the Company had vacated 50% of the premises during 2011. In addition, the Company recorded approximately $0.4 million for employee termination benefits in connection with workforce consolidations. In 2013, the Company recorded an additional $0.8 million in contract termination costs and has completely exited the leased facility. This program was completed in 2013.
2007 Arrow Integration Program
In connection with the Company’s acquisition of Arrow International, Inc. (“Arrow”) in 2007, the Company implemented a program in 2007 to integrate Arrow’s businesses into the Company’s other businesses. The aspects of this program that affected legacy Teleflex employees and facilities were charged to earnings and classified as restructuring and other impairment charges. A net credit of $1.9 million with respect to the program was recorded during the year ended December 31, 2012, primarily due to a settlement of a dispute involving the termination of a European distributor agreement that was established in connection with the Company's acquisition of Arrow. This program was completed in 2013.
Impairment Charges
The Company incurred the following asset impairment charges during the twelve months ended December 31, 2013. These asset impairments were measured at fair value using significant unobservable inputs that are categorized as Level 3 under the fair value hierarchy, which is described in Note 10 to the consolidated financial statements.
During the fourth quarter 2013, the Company recorded a $2.9 million IPR&D charge following its decision to abandon a research and development project associated with the Company’s vascular business.
During the third quarter 2013, the Company recorded $3.5 million in impairment charges related to assets held for sale that had a carrying value in excess of their appraised fair value.
During the first quarter 2013, the Company recorded a $4.5 million IPR&D charge pertaining to a research and development project associated with the Company's acquisition of substantially all of the assets of Axiom Technology Partners LLC because technological feasibility had not yet been achieved and the Company determined that the subject technology had no future alternative use.
There were no impairment charges recorded for the twelve months ended December 31, 2014 or 2012.

The restructuring and other impairment charges recognized for the twelve months ended December 31, 2014, 2013 and 2012 consisted of the following:
 
2014
(in thousands)
Termination Benefits

Facility Closure Costs

Contract Termination Costs

Other Exit Costs

Total
2014 Manufacturing footprint realignment plan
$
9,200


$


$


$
60


$
9,260

2014 European restructuring plan
7,237


1


345


225


7,808

Other 2014 restructuring programs
552




2,754


244


3,550

2013 Restructuring programs
562




249


22


833

LMA restructuring program
(29
)
 
(112
)
 
(3,188
)
 

 
(3,329
)
2012 Restructuring program
(619
)

354






(265
)
2011 Restructuring program

 
12

 

 

 
12

Total restructuring and other impairment charges
$
16,903


$
255


$
160


$
551


$
17,869

 
2013
(in thousands)
Termination Benefits

Facility Closure Costs

Contract Termination Costs

Other Exit Costs

Total
2013 Restructuring programs
4,787




3,326


2,117


10,230

LMA restructuring program
3,282


788


7,906


176


12,152

2012 Restructuring program
2,993


935


296


5


4,229

2011 Restructuring


42


728




770

2007 Arrow integration program


230






230


11,062


1,995


12,256


2,298


27,611

Impairment charges






10,841


10,841

Total restructuring and other impairment charges
$
11,062


$
1,995


$
12,256


$
13,139


$
38,452

 
2012
(in thousands)
Termination Benefits

Facility Closure Costs

Contract Termination Costs

Other Exit Costs

Total
LMA restructuring program
$
2,229


$


$
274


$
12


2,515

2012 Restructuring program
1,681




758


20


2,459

2007 Arrow integration program
20


230


(2,166
)

(21
)

(1,937
)
Total restructuring and other impairment charges
$
3,930


$
230


$
(1,134
)

$
11


$
3,037



Termination benefits include employee retention payments and severance payments and benefits for terminated employees. Facility closure costs include general operating costs incurred subsequent to production shut-down as well as equipment relocation and other associated costs. Contract termination costs include costs associated with terminating existing leases and distributor agreements. Other costs include legal, outplacement and employee relocation costs and other employee-related costs.
Restructuring and other impairment charges by reportable segment for the twelve months ended December 31, 2014, 2013, and 2012 are set forth in the following table:   
 
2014
 
2013
 
2012
 
(Dollars in thousands)
Restructuring and other impairment charges
 
 
 
 
 
Vascular North America
$
7,069

 
$
5,348

 
$
(1,120
)
Anesthesia/Respiratory North America
1,379

 
3,207

 
983

Surgical North America

 
6,525

 
278

EMEA
6,375

 
16,122

 
1,995

Asia
1,305

 
603

 
442

OEM

 
588

 
83

All other
1,741

 
6,059

 
376

Total restructuring and other impairment charges
$
17,869

 
$
38,452

 
$
3,037