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Fair value measurements (Details) (USD $)
3 Months Ended 9 Months Ended
Sep. 30, 2012
Sep. 30, 2012
Derivative Liabilities - Net [Member]
Sep. 30, 2011
Derivative Liabilities - Net [Member]
Sep. 30, 2012
Derivative Liabilities - Net [Member]
Sep. 30, 2011
Derivative Liabilities - Net [Member]
Sep. 30, 2012
Fair Value, Measurements, Recurring [Member]
Dec. 31, 2011
Fair Value, Measurements, Recurring [Member]
Sep. 30, 2012
Fair Value, Measurements, Recurring [Member]
Fair Value, Inputs, Level 1 [Member]
Dec. 31, 2011
Fair Value, Measurements, Recurring [Member]
Fair Value, Inputs, Level 1 [Member]
Sep. 30, 2012
Fair Value, Measurements, Recurring [Member]
Fair Value, Inputs, Level 2 [Member]
Dec. 31, 2011
Fair Value, Measurements, Recurring [Member]
Fair Value, Inputs, Level 2 [Member]
Sep. 30, 2012
Fair Value, Measurements, Recurring [Member]
Fair Value, Inputs, Level 3 [Member]
Dec. 31, 2011
Fair Value, Measurements, Recurring [Member]
Fair Value, Inputs, Level 3 [Member]
Fair Value, Assets and Liabilities Measured on Recurring and Nonrecurring Basis [Line Items]                          
Embedded Derivative, Fair Value of Embedded Derivative, Net $ 0                        
ASSETS:                          
Cash equivalents           167,325,000 176,284,000 167,325,000 176,284,000 0 0 0 0
Trust assets           14,572,000 15,889,000 14,572,000 15,889,000 0 0 0 0
Surety bond – workers comp insurance           2,381,000 2,391,000 2,381,000 2,391,000 0 0 0 0
Primary aluminum put option contracts             9,331,000   0   9,331,000   0
Power contract             106,000   0   0   106,000
TOTAL           184,278,000 204,001,000 184,278,000 194,564,000 0 9,331,000 0 106,000
LIABILITIES:                          
Natural gas forward financial contracts             281,000   0   281,000   0
E.ON contingent obligation – net           15,016,000 13,958,000 0 0 0 0 15,016,000 13,958,000
Primary aluminum sales contract – premium collar           1,379,000 908,000 0 0 0 0 1,379,000 908,000
TOTAL           16,395,000 15,147,000 0 0 0 281,000 16,395,000 14,866,000
Level 3 fair value measurements [Roll Forward]                          
Beginning balance   (16,024,000) (14,536,000) (14,760,000) (13,802,000)                
Total gain (realized/unrealized) included in earnings   (371,000) (45,000) (1,529,000) (1,275,000)                
Settlements   0 (29,000) (106,000) 467,000                
Ending balance   (16,395,000) (14,610,000) (16,395,000) (14,610,000)                
Amount of total loss included in earnings attributable to the change in unrealized losses (gains) relating to assets and liabilities held   $ (371,000) $ (45,000) $ (1,529,000) $ (1,275,000)