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RESTRUCTURING AND OTHER EXIT COSTS
12 Months Ended
Jan. 01, 2012
RESTRUCTURING AND OTHER EXIT COSTS
NOTE 4 – RESTRUCTURING AND OTHER EXIT COSTS
 
All costs related to restructuring actions are included in restructuring and other exit costs in the accompanying Consolidated Statements of Income.  Components include the following:
 
   
2011
   
2010
   
2009
 
                   
2011 Plans
                 
Involuntary termination costs
  $ 5,480     $ -     $ -  
      Total 2012
    5,480       -       -  
2009 Plans
                       
Involuntary termination costs
    (521 )     (213 )     3,615  
Contract exit and termination costs
    154       1,025       361  
Other associated exit costs
    86       848       7,223  
      Total 2009
    (281 )     1,660       11,199  
                         
2008 Plans
                       
Involuntary termination costs
    -       -       (453 )
Contract exit and termination costs
    -       35       229  
Other associated exit costs
    (1 )     38       538  
      Total 2008
    (1 )     73       314  
Total
  $ 5,198     $ 1,733     $ 11,513  
 
Under our current operating model, the majority of our manufacturing, warehousing, and distribution activities are managed under a shared-services model and are therefore not specific to a particular reportable segment.  Additionally, we still maintain certain other corporate functions that also are not attributable to a specific reportable segment.  As a result, none of our restructuring or exit activities are reported under any segment, and are all attributable to corporate and other shared services.
 
2011 Plans
 
In late 2011, we developed a strategic restructuring program that was announced in January 2012.  The restructuring program is designed to better align our resources in support of our growing core solutions business and to reduce costs to offset the impact of declining revenue in our legacy operations.  The restructuring program is expected to result in an estimated $45,000 in annual savings and the elimination of 12% to 15% of our workforce over the next six to nine months.  Total costs of the restructuring program are expected to be approximately $7,000, of which $5,480 is for severance related to the workforce reduction and $1,520 is for contract termination and other associated costs, primarily for fees to a third party to assist with the program implementation and costs for the relocation of equipment and inventory.
 
Components of 2011 restructuring and other exit costs consist of the following:
 
                   
   
Total
   
Total
   
Cumulative
 
   
Expected
   
2011
   
To-Date
 
   
Costs
   
Expense
   
Expense
 
                   
Involuntary termination costs
  $ 5,480     $ 5,480     $ 5,480  
Contract termination costs
    370       -       -  
Other associated exit costs
    1,150       -       -  
Total
  $ 7,000     $ 5,480     $ 5,480  
 
A summary of the 2011 accrual activity is as follows:
 
   
Accrued
   
Incurred
   
Balance
 
   
in 2011
   
in 2011
   
2011
 
                   
Involuntary termination costs
  $ 5,480     $ -     $ 5,480  
      Total
  $ 5,480     $ -     $ 5,480  
 
2009 Plans
 
In 2009, we launched a company-wide review of business practices and growth acceleration opportunities designed around the priorities of client satisfaction, cost reduction, and increased market coverage.  As a result, we implemented a restructuring plan and numerous organizational improvements to simplify business, move closer to the customer, grow revenue, and improve overall efficiency of our business.
 
Restructuring costs primarily included:  severance related to workforce reductions; contract termination and other exit costs from the  strategic closure of production and distribution facilities and the subsequent relocation of equipment and inventory; and fees to the third-party that assisted with the development and implementation of the plan.
 
All of our plans were completed by the end of 2011.  In 2011 and 2010, we reversed $567 and $492 of previously accrued severance and contract termination costs due to lower than expected costs.

Components of 2009 restructuring and other exit costs consist of the following:
 
                   
   
Total
   
Total
   
Cumulative
 
   
Expected
   
2011
   
To-Date
 
   
Costs
   
Expense
   
Expense
 
                   
Involuntary termination costs
  $ 2,881     $ (521 )   $ 2,881  
Contract termination costs
    1,700       154       1,540  
Other associated exit costs
    8,200       86       8,157  
Total
  $ 12,781     $ (281 )   $ 12,578  
 
A summary of the 2009 accrual activity is as follows:
 
   
Balance
   
Accrued
   
Incurred
   
Reversed
   
Balance
   
Accrued
   
Incurred
   
Reversed
   
Balance
 
   
2009
   
in 2010
   
in 2010
   
in 2010
   
2010
   
in 2011
   
in 2011
   
in 2011
   
2011
 
                                                       
Involuntary termination costs
  $ 3,412     $ 63     $ (2,212 )   $ (385 )   $ 878     $ -     $ (358 )   $ (520 )   $ -  
Contract termination costs
    361       1,079       (522 )     (107 )     811       124       (708 )     (47 )     180  
Other associated exit costs
    1,300       -       (1,300 )     -       -       -       -       -       -  
      Total
  $ 5,073     $ 1,142     $ (4,034 )   $ (492 )   $ 1,689     $ 124     $ (1,066 )   $ (567 )   $ 180  
 
2008 Plans
 
Restructuring and other exit costs included in 2011, 2010 and 2009 primarily relate to contract termination costs that are required to be expensed as incurred and, in 2009, include a reversal of $583 for lower than expected involuntary termination costs.  We do not expect any additional costs related to this restructuring plan.