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Postretirement Medical Benefits
12 Months Ended
Dec. 31, 2011
Postretirement Medical Benefits [Abstract]  
Postretirement Medical Benefits
14.
Postretirement Medical Benefits

We provide certain medical and dental care benefits to eligible retired U.S. and Canadian employees. Eligibility for U.S. employees is limited to employees hired before 1995.  In May 2008, in lieu of the then current retiree medical and dental plans funded on a pay-as-you-go basis, a Health Reimbursement Account (“HRA”) was established beginning January 1, 2009 for each qualified U.S. retiree.  The plan amendment effectively reduced benefits attributed to employees for services already rendered and instead will credit a fixed amount into an HRA to cover both medical and dental costs for all current and future eligible retirees.  The remeasurement of the postretirement welfare benefit plan as a result of these benefit modifications generated a $24.5 million reduction in the accumulated postretirement benefit obligation on June 1, 2008 which is being amortized, commencing on that date, on a straight-line basis and recognized as a reduction in benefit costs over the then remaining service to full eligibility (3.8 years).
 
In the second quarter 2011, we announced that our postretirement medical benefit plans to substantially all eligible U.S. and Canadian employees will terminate on December 31, 2016.  There will be no change to the eligibility or plan provided to the 64 former union employees.  The remeasurement of the postretirement medical benefit plans resulting from these benefit modifications generated a $14.4 million reduction in the accumulated postretirement benefit obligation and a $3.6 million curtailment gain.  The remaining unrecognized prior service cost is being amortized on a straight-line basis over the remaining term of the plan.  The discount rate assumptions used to determine the remeasurement of the costs and benefit obligation related to our U.S. and Canadian postretirement plans were 1.87% and 3.75%, respectively.  These rates reflect the shorter duration of our obligation as a result of the negative plan amendments.  The $3.6 million curtailment gain is included in selling, general and administrative expenses in the consolidated statements of operations.
 
The benefit obligation, funded status, and amounts recognized in the consolidated financial statements for our postretirement medical benefit plans as of and for the years ended December 31, 2011 and 2010, were as follows (in thousands):

   
Postretirement Benefit Plans
 
   
U.S. Plan
  
Canadian Plan
 
   
2011
  
2010
  
2011
  
2010
 
Change in benefit obligation:
            
Benefit obligation at beginning of year
 $22,169  $19,355  $774  $911 
Service cost
  69   179   7   13 
Interest cost
  527   1,156   23   50 
Benefits paid
  (833)  (795)  (28)  (26)
Actuarial loss (gain)
  (1,267)  2,274   131   (219)
Plan amendment
  (13,710)  -   (705)  - 
Translation adjustment
  -   -   (10)  45 
Benefit obligation at end of year
 $6,955  $22,169  $192  $774 
                  
Funded (unfunded) status of the plans
 $(6,955) $(22,169) $(192) $(774)
 
   
Postretirement Benefit PlansW
 
   
U.S. Plan
  
Canadian Plan
 
   
2011
  
2010
  
2011
  
2010
 
Amounts recognized in the balance sheet
            
Accrued postretirement benefit liabilities
 $6,955  $22,169  $192  $774 
Accumulated other comprehensive (income) loss (pre-tax) related to:
                
Unrecognized net actuarial losses (gains)
  11,035   14,548   (280)  (461)
Unrecognized prior service cost (credit)
  (11,846)  (8,064)  (633)  (177)
Unrecognized net transition obligation (asset)
  -   -   -   17 

The estimated net loss and prior service cost (credit) that is expected to be amortized from accumulated other comprehensive income into postretirement medical benefits cost during 2012 are $2.6 million and $(4.9) million, respectively.
 
Net periodic benefit cost related to our plans includes the following components (in thousands):

   
December 31,
 
U.S. postretirement plan:
 
2011
  
2010
  
2009
 
Service cost
 $69  $179  $196 
Interest cost
  527   1,156   1,068 
Amortization of prior service cost
  (6,433)  (9,012)  (9,253)
Amortization of unrecognized loss
  2,246   1,348   1,312 
Curtailment gain
  (3,495)  -   - 
Net periodic benefit cost
 $(7,086) $(6,329) $(6,677)
              
Canadian postretirement plan:
            
Service cost
 $7  $13  $8 
Interest cost
  23   50   50 
Amortization of transition obligation
  2   4   4 
Amortization of prior service cost
  (80)  (18)  (17)
Amortization of net actuarial loss
  (43)  (13)  (29)
Curtailment gain
  (152)  -   - 
Net periodic benefit cost
 $(243) $36  $16 
Total net periodic benefit costs
 $(7,329) $(6,293) $(6,661)
 
Actuarial assumptions used to determine costs and benefit obligations related to our U.S. postretirement plan are as follows:

   
December 31,
 
   
2011
  
2010
  
2009
 
Discount rate
  1.30%  5.35%  5.75%

Actuarial assumptions used to determine costs and benefit obligations related to our Canadian postretirement plan are as follows:

   
December 31,
 
   
2011
  
2010
  
2009
 
Discount rates
  3.00%  5.00%  5.25%
Current medical cost trend rate
  9.29%  10%  8%
Ultimate medical cost trend rate
  5%  5%  5%
Year trend rate declines to ultimate
  2017   2017   2012 

The Company's discount rates are determined by considering current yield curves representing high quality, long-term fixed income instruments.  We set our discount rate for the U.S. plan based on a review of the Citigroup Pension Discount Curve and the duration of expected payments in the plan.  We set our discount rate for the Canadian plan based upon similar benchmarks in Canada.  The lower discount rates used in 2011 reflect the shorter duration of our obligation as a result of the plan amendments announced in the second quarter of 2011.
 
The following benefit payments which reflect expected future service, as appropriate, are expected to be paid (in thousands):
   
 
 
     
2012
 $1,158 
2013
  1,190 
2014
  1,220 
2015
  1,242 
2016
  1,303 
Years 2017 – 2021
  348 

Assumed health care cost trend rates have a significant effect on the amounts reported for the health care plans. A one-percentage-point change in assumed health care cost trend rates would have the following effects for 2012 (in thousands):
 
   
1-Percentage-
Point Increase
  
1-Percentage-
Point Decrease
 
Effect on total of service and interest cost components
 $6  $(5)
Effect on postretirement benefit obligation
  50   (48)