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Segment And Related Information
12 Months Ended
Dec. 31, 2011
Segment And Related Information [Abstract]  
Segment And Related Information

Note 14: Segment and Related Information

The Company is comprised of two reportable business segments. The Bridgeville, North Jackson and Titusville facilities have been aggregated into one reportable segment, Universal Stainless & Alloy Products ("USAP"). Dunkirk Specialty Steel represents the second reportable segment. The USAP manufacturing process involves melting, remelting, heat treating, forging and hot and cold rolling of semi-finished and finished specialty steels. Dunkirk Specialty Steel's manufacturing process involves hot rolling, heat treating and finishing of specialty steel bar, rod and wire products.

Management is currently evaluating the impact of the North Jackson Facility acquisition on the Company's externally reported segments in accordance with ASC Topic 280, "Segment Reporting". From the North Jackson acquisition date through December 31, 2011, the Company has included the results of North Jackson in the USAP segment. The North Jackson operating segment was included in the USAP reporting segment as a result of North Jackson having consistent characteristics as identified in ASC Topic 280 with the USAP segment. The USAP segment also includes acquisition related costs.

 

The accounting policies of both reportable segments are the same as those described in Note 1: Significant Accounting Policies. Sales between the segments are generally made at market-related prices.

The segment data is as follows:

 

For the years ended December 31,    2011     2010     2009      

 

   
(dollars in thousands)                       

Net sales

        

Universal Stainless & Alloy Products

     $     225,333        $     173,294        $     108,319     

Dunkirk Specialty Steel

     97,378        56,600        37,245     

Intersegment

     (70,115     (40,471     (20,657  
  

 

 

   

 

 

   

 

 

   

Consolidated net sales

     $ 252,596        $ 189,423        $ 124,907     
  

 

 

   

 

 

   

 

 

   

Operating income (loss)

        

Universal Stainless & Alloy Products

     $ 20,176        $ 17,311        $ (2,396  

Dunkirk Specialty Steel

     10,277        4,296        (2,261  

Intersegment

     (766     (1,184     -         
  

 

 

   

 

 

   

 

 

   

Consolidated operating income (loss)

     $ 29,687        $ 20,423        $ (4,657  
  

 

 

   

 

 

   

 

 

   

Interest expense and other financing costs

        

Universal Stainless & Alloy Products (A)

     $ 1,406        $ 412        $ 30     

Dunkirk Specialty Steel

     15        40        59     
  

 

 

   

 

 

   

 

 

   

Consolidated interest expense and other financing costs

     $ 1,421        $ 452        $ 89     
  

 

 

   

 

 

   

 

 

   

Other income, net

        

Universal Stainless & Alloy Products

     $ 68        $ 40        $ 62     

Dunkirk Specialty Steel (B)

     144        52        633     
  

 

 

   

 

 

   

 

 

   

Consolidated other income, net

     $ 212        $ 92        $ 695     
  

 

 

   

 

 

   

 

 

   

Depreciation and amortization (C)

        

Universal Stainless & Alloy Products

     $ 5,738        $ 4,210        $ 3,555     

Dunkirk Specialty Steel

     1,274        1,162        1,187     

Corporate

     106        97        93     
  

 

 

   

 

 

   

 

 

   

Consolidated depreciation and amortization

     $     7,118        $     5,469        $     4,835     
  

 

 

   

 

 

   

 

 

   

Capital expenditures (D)

        

Universal Stainless & Alloy Products

       $ 22,455          $     6,831      $ 11,496     

Dunkirk Specialty Steel

     1,829        425        874     

Corporate

     196        225        24     
  

 

 

   

 

 

   

 

 

   

Consolidated capital expenditures

       $     24,480          $ 7,481          $     12,394     
  

 

 

   

 

 

   

 

 

   

 

(A) Includes amortization of deferred financing costs of $153,000, $17,000, and $24,000 for the years ended December 31, 2011, 2010 and 2009, respectively.

 

(B) Includes net receipt of import duties of $115,000, $32,000 and $551,000 for the years ended December 31, 2011, 2010 and 2009, respectively.

 

(C) These amounts include depreciation on property, plant and equipment and amortization on the non-compete agreement.

 

(D) These amounts include capital expenditures included in current liabilities of $7.7 million, $578,000 and $1.0 million for the years ended December 31, 2011, 2010 and 2009, respectively.

 

The following table presents total assets by segment:

 

December 31,

 

  

2011

 

   

2010

 

 

(dollars in thousands)

    

Universal Stainless & Alloy Products (A)

     $     271,107        $ 128,174   

Dunkirk Specialty Steel

     55,820        42,199   

Corporate (B), (C)

     149,101        42,804   

Intersegment eliminations (C)

     (114,356     (2,576
  

 

 

   

 

 

 

Total assets

     $ 361,672        $     210,601   
  

 

 

   

 

 

 

 

(A) December 31, 2011 includes $115.9 million of assets acquired as a result of the North Jackson Facility acquisition.

 

(B) Includes cash of $0.3 million and $34.4 million, respectively.

 

(C) Includes investments in consolidated subsidiaries of $112.5 million and $1.5 million, respectively.

The following table presents net sales by product line:

 

 For the years ended December 31,

 

  

2011

 

    

2010

 

    

2009

 

 

(dollars in thousands)

        

Stainless steel

       $     202,000           $ 142,302           $ 98,069   

Tool steel

     21,963         26,196         9,413   

High-strength low alloy steel

     17,532         10,310         9,235   

High-temperature alloy steel

     6,809         5,853         5,567   

Conversion services

     3,905         2,719         1,203   

Other

     387         2,043         1,420   
  

 

 

    

 

 

    

 

 

 

Total net sales

       $ 252,596           $     189,423           $     124,907   
  

 

 

    

 

 

    

 

 

 

The Company derived 4%, 5% and 10% of its net sales from markets outside of the United States for the years ended December 31, 2011, 2010 and 2009. The Company has no assets located outside the United States.