-----BEGIN PRIVACY-ENHANCED MESSAGE----- Proc-Type: 2001,MIC-CLEAR Originator-Name: webmaster@www.sec.gov Originator-Key-Asymmetric: MFgwCgYEVQgBAQICAf8DSgAwRwJAW2sNKK9AVtBzYZmr6aGjlWyK3XmZv3dTINen TWSM7vrzLADbmYQaionwg5sDW3P6oaM5D3tdezXMm7z1T+B+twIDAQAB MIC-Info: RSA-MD5,RSA, IIOviKg6dJQ1EnAHNhFt0JKPFOE+i9SPJwsnWtYWGZmnBVqe0YkqkLvraVH5w3hi Kgpbsc7w0qHgtvziP9N0ZA== 0000950123-98-003757.txt : 19980415 0000950123-98-003757.hdr.sgml : 19980415 ACCESSION NUMBER: 0000950123-98-003757 CONFORMED SUBMISSION TYPE: 10-K405/A PUBLIC DOCUMENT COUNT: 1 CONFORMED PERIOD OF REPORT: 19971231 FILED AS OF DATE: 19980414 SROS: NONE FILER: COMPANY DATA: COMPANY CONFORMED NAME: KTI INC CENTRAL INDEX KEY: 0000931581 STANDARD INDUSTRIAL CLASSIFICATION: COGENERATION SERVICES & SMALL POWER PRODUCERS [4991] IRS NUMBER: 222665282 STATE OF INCORPORATION: NJ FISCAL YEAR END: 1231 FILING VALUES: FORM TYPE: 10-K405/A SEC ACT: SEC FILE NUMBER: 000-25490 FILM NUMBER: 98592898 BUSINESS ADDRESS: STREET 1: 7000 BLVD E CITY: GUTTENBERG STATE: NJ ZIP: 07093 BUSINESS PHONE: 2018547777 MAIL ADDRESS: STREET 1: 7000 BOULEVARD EAST CITY: GUTTENBERG STATE: NJ ZIP: 07093 10-K405/A 1 AMENDMENT #1 TO FORM 10-K405: KTI, INC. 1 ================================================================================ SECURITIES AND EXCHANGE COMMISSION WASHINGTON, DC 20549 ------------------------ FORM 10-K/A (AMENDMENT NO. 1) ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 FOR THE FISCAL YEAR ENDED DECEMBER 31, 1997 COMMISSION FILE NO. 0-25490 KTI, INC. NEW JERSEY 22-2665282
7000 BOULEVARD EAST GUTTENBERG, NEW JERSEY 07093 (201) 854-7777 SECURITIES REGISTERED PURSUANT TO SECTION 12(b) OF THE ACT: NONE SECURITIES REGISTERED PURSUANT TO SECTION 12(G) OF THE ACT: COMMON STOCK, NO PAR VALUE Indicate by check mark whether the registrant (l) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes [X] No [ ] State the aggregate market value of the voting stock held by non-affiliates of the registrant. The aggregate market value shall be computed by reference to the price at which the stock was sold, or the average bid and asked prices of such stock, as of a specified date within 60 days prior to the date of filing: $159,940,457 at March 27, 1998 Indicate the number of shares outstanding of each of the registrant's classes of common stock, as of the latest practicable date: 9,477,953 Documents incorporated by reference: the Company's 1998 Proxy Statement. Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statments incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [X] ================================================================================ 2 PART I ITEM 1. BUSINESS GENERAL BUSINESS OF ISSUER AND BUSINESS DEVELOPMENT KTI, Inc. (individually and collectively with its subsidiaries, the "Company") was incorporated in New Jersey in 1985. The Company is a holding company, and substantially all of its operating assets are owned by corporate and partnership subsidiaries. These operations include wholly-owned consolidated subsidiaries and majority-owned consolidated subsidiaries. The Company's majority-owned consolidated subsidiaries include Maine Energy Recovery Company ("Maine Energy"), American Ash Recycling of Tennessee, Ltd., ("AART") and Penobscot Energy Recovery Company, Limited Partnership ("PERC"). The Company's principal wholly-owned operating subsidiaries are Timber Energy Resources, Inc. ("TERI"), K-C International, Ltd. ("K-C"), Manner Resins, Inc. ("Manner") I. Zaitlin and Sons, Inc. ("Zaitlin") Data Destruction Services ("DDS"), KTI Recycling of New Jersey ("the Newark Facility"), KTI Recycling of Illinois, ("the Chicago Facility"), KTI Recycling of New England, ("the Charlestown Facility"), KTI Specialty Waste Services, Inc. ("KTI Specialty Waste") and KTI Ash Recycling of New England. The Company's objectives are focused on the development of an integrated waste handling business, providing wood, paper, corrugated, metals, plastic and glass processing and recycling, municipal solid waste processing and disposal capabilities, specialty waste disposal services, facility operations and recycling of ash combustion residue. The Company's integrated waste handling business emphasizes the use of low cost processing to add potential value to the various waste products delivered and in certain cases the generation of electric power. The Company believes that by adding these processing steps to its system, it is competitive with traditional landfill alternatives while producing superior environmental results and meeting social and political mandates. The Company also markets recyclable metals, plastic, paper and corrugated processed at its facilities and via third parties. As part of its integrated waste handling business, the Company operates eleven processing facilities and seven marketing offices in the United States. Two of the Company's facilities in Maine are waste-to-energy facilities which convert ordinary, non-hazardous solid waste from residential, commercial and industrial sources ("municipal solid waste" or "MSW") into refuse derived fuel ("RDF"), which in turn is combusted alone or with supplemental fuels (such as wood chips, tire chips, natural gas and fuel oil) to dispose of the RDF and, in the process, generate electrical power to be sold to electrical utilities. These facilities process the MSW prior to combustion to separate for beneficial reuse, non-combustible materials such as ferrous metals, glass and grit. The remaining combustible material is further processed to increase the surface volume and reduce size. Through such processing, the fuel value of the waste is greatly enhanced, thereby allowing for a more efficient and cleaner combustion process with substantially lower residues. The Company developed, and currently owns majority interests in, these two facilities. The first facility is owned by the Company's 74.15% owned subsidiary, Maine Energy, a Maine limited partnership, which is located in Biddeford, Maine. Maine Energy commenced operations in 1987. The other facility, owned by the Company's 71.29% owned subsidiary PERC, Limited Partnership, a Maine limited partnership, is located in Orrington, Maine. PERC commenced operations in 1988. Sources of revenues for the facilities are from fees payable under waste handling agreements with over 280 municipalities and commercial waste sources for the right to dispose of MSW at the Company's facilities ("tipping fees") and payments from electrical utilities for electricity sold by the facilities. A third waste-to-energy facility located in Telogia, Florida, which was acquired in late 1996, utilizes biomass waste as its source of fuel to be combusted for the production of electricity for sale to the local electric utility. During May and June of 1997, the Company retrofitted this facility to increase its processing capabilities prior to combustion and upgrade its combustion technologies for life extension to be in line with the Company's other waste-to-energy facilities. This is the first example of the Company's strategy of acquiring a troubled facility at substantial discounts to replacement value, retrofitting the facility with increased processing capacity and improved combustion technology, beneficially utilizing by-products of processing and combustion and 1 3 financially re-engineering the facility's capital structure. (See -- "Waste to Energy and Waste Processing Facilities -- TEII -- TERI")The Company also operates two wood processing facilities in Lewiston, Maine and Cairo, Georgia. The Company's facilities in Maine provide 60% of the long-term MSW disposal capacity for the State of Maine. The Company also owns a 60% limited partnership interest in a limited partnership which operates a permitted municipal waste combustor ("MWC") ash recycling facility in Nashville, Tennessee (the "Nashville Facility"). This facility, which commenced operations in 1993, is the first commercially operational MWC ash recycling facility in the United States. To solidify its business base in Maine and expand its integrated waste handling business vertically and geographically, the Company made a number of strategic acquisitions and financings during 1997. The Company acquired the exclusive right to own and operate a MWC ash recycling facility in the State of Maine, similar to the Nashville Facility, utilizing certain proprietary technology developed by American Ash Recycling Corp., a Florida corporation ("AAR"). AAR's proprietary MWC ash recycling process, which is being utilized in the Nashville Facility, recovers substantial quantities of metal contained in MWC ash residue and, after removing unburned materials, converts the remainder of the ash into a high grade aggregate which is sold for beneficial reuse in commercial construction, asphalt, concrete and roadbed material applications. AAR's process recovers both ferrous and non-ferrous metals, which are cleaned to enhance their value in the scrap metal markets. AAR's process also removes unburned combustibles through the utilization of proprietary air separation processes. The Company is seeking the regulatory approvals required to utilize the AAR as recycling technology at its waste-to-energy facilities in Maine. All approvals have not been obtained and such ash residue is not currently being recycled. In June 1997, the Company refinanced $13.4 million of tax-exempt debt issued on behalf of TERI. The transaction resulted in the replacement of variable rate bonds which bore interest at rates between 3 1/2% and 4 1/2% in 1997 with 7% fixed coupon rates notes with an average maturity of 4 years and the elimination of the credit enhancement provided by the Bank of Montreal. The credit enhancement elimination had been a condition in the original acquisition of Timber Energy Investments, Inc. ("TEII") from Continental Casualty Company together with its subsidiaries, ("CNA"), which was completed in November 1996. Also in June 1997, the Company sold its series A convertible preferred stock, par value $8 ("Series A Convertible Preferred Stock"), to a fund managed by First Analysis Corporation and certain individuals for $3.9 million. In August 1997, the Company acquired all of the outstanding common stock of Zaitlin an environmental recycling company based in Biddeford, Maine. Zaitlin operates processing, brokering and storage facilities in Maine and Massachusetts. The acquisition also included the purchase by the Company of all of the outstanding common stock of DDS, a company engaged in the destruction of confidential records. The purchase price consisted of $500,000 in cash and 200,000 shares of the common stock of the Company ("Common Stock") and the assumption of $2.3 million of existing debt. Zaitlin has been in the recycling industry since 1917 and deals in all grades of waste paper, non-ferrous metals and some plastics. Sam Zaitlin, the former president of Zaitlin, joined the Company in an executive capacity. Mr. Zaitlin formerly served as a member and chairman of Maine's Board of Environmental Protection. He is a recent past chair of the Maine Chamber and Business Alliance, the state's leading business organization. In August 1997, KeyBank, National Association ("KeyBank") increased the Company's line of credit from $1 million to $6 million. The line with KeyBank was further increased to $11 million in November 1997 and $22 million in March, 1998. In August 1997, the Company sold the facility of Timber Energy Plastics Recycling, Inc. a wholly-owned subsidiary of TEII ("TEPRI"), in Tuscaloosa, Alabama to a group of investors and employees for $280,000 in cash and notes. TEPRI's Tuscaloosa facility was acquired in November 1996 as part of the TEII acquisition transaction. The sale of the Tuscaloosa facility, which is engaged in plastic film recycling, is consistent with management's strategy of focusing on the Company's core businesses. In August, the Company completed a placement of 856,000 shares of its series B convertible exchangeable preferred stock, par value $25 ("Series B Preferred Stock") for $21,400,000. 2 4 In September 1997, the Company acquired K-C, an international marketing and trading company specializing in secondary fiber, pulp and paper worldwide. K-C was established in 1976 and is headquartered in Portland, Oregon with offices in Lakewood, New Jersey, Hartford, Connecticut, Los Angeles, California, Rio de Janeiro, Brazil, Seoul, South Korea and Barcelona, Spain. The purchase price included $1.85 million in cash and 425,014 shares of Common Stock. K-C's current sales volume approximates 460,000 tons per year. K-C rounded out the Company's full service materials handling and processing strategy by integrating K-C's marketing team with the Company's existing operational and financial expertise. K-C broadens the Company's marketing and distribution channels by adding to the capabilities which exist in KTI Specialty, Zaitlin, the Charlestown Facility, the Chicago Facility, the Newark Facility and Manner. In September and November 1997, the Company increased its ownership in PERC to 71.29% by purchasing a 64.29% limited partnership interest from Prudential Insurance Company of America ("Prudential") in two separate transactions for an aggregate purchase price of approximately $14.5 million. The completion of these transactions are part of the Company's ongoing strategy to maximize its ownership of the waste to energy facilities which it operates. In October 1997, Wexford KTI LLC of Greenwich, Connecticut converted the entire principal amount of $5 million of the Company's 8% convertible note which it held into 618,609 shares of Common Stock. In November 1997, the Company completed the acquisition of three state-of-the-art high capacity recycling plants in Boston, Massachusetts, Chicago, Illinois and Newark, New Jersey which collectively are capable of processing and marketing approximately 50,000 tons per month of post consumer and commercial recyclables. Purchased by virtue of an order to sell such plants from a bankruptcy court, the plants are the former assets of Prins Recycling Corp. ("Prins"). The purchase price of the acquisition was approximately $15.1 million and was financed in part by a term loan from KeyBank in the amount of $7.5 million and borrowings under the KeyBank credit line. This acquisition added municipal and commercial recycling programs to the Company's comprehensive solid waste disposal services. On January 15, 1998, the Company acquired Vel-A-Tran Recycling, Inc. ("Vel-A-Tran") for approximately $1.1 million in cash. Vel-A-Tran is headquartered in Billerica, Massachusetts. Vel-A-Tran is in the business of recycling high-grade paper and fiber products in the New England area. The Company expects to consolidate Vel-A-Tran's operations into the Company's facilities in Charlestown, Massachusetts. Vel-A-Tran had revenues of approximately $1.0 million in 1997. The management of Vel-A-Tran will be responsible for managing the high grade paper and fiber recycling operations of the Company in the New England area. On January 30, 1998, the partners in PERC, the Municipal Review Committee, Inc., a Maine not-for-profit corporation (the "MRC"), which represents 130 municipalities served by PERC ("Charter Municipalities"), and Bangor-Hydro Electric Company ("Bangor Hydro"), executed an agreement, dated as of December 31, 1997 (the "Restructuring Agreement"), outlining the principal terms of a restructuring of PERC's power purchase agreement with Bangor Hydro (the "Bangor Hydro PPA") and certain provisions relating to amendments to the waste disposal agreements between PERC and the 130 municipalities represented by the MRC (the "Waste Disposal Agreements"). At the same time, the partners in PERC and Bangor Hydro entered into a commitment with The Finance Authority of Maine ("FAME") to refinance the existing tax exempt bonds issued to finance the original construction of the PERC facility. Both documents contain significant conditions to closing, which are not entirely in the control of the parties to such documents. Accordingly, no assurance can be given that the Company will be able to complete the transactions contemplated by such documents. On February 4, 1998, the Company purchased Total Waste Management Corporation ("Total Waste Management") for approximately $1.375 million in cash. Total Waste Management is headquartered in Newington, New Hampshire. Total Waste Management is in the business of emergency response, site remediation, tank cleaning, assessment and removal, waste oil and waste water recycling and hazardous and non-hazardous waste management in the New England area. Total Waste Management had revenues of approximately $4.2 million in 1997. 3 5 On February 5, 1998, all of the 447,500 issued and outstanding shares of the Series A Convertible Preferred Stock were converted into 447,500 shares of Common Stock. The Company's current business plan for its integrated waste handling business includes the following elements: to (i) maximize the RDF production and operating efficiencies at the Company waste-to-energy facilities, (ii) continue to focus on lowering expenses of its waste-to-energy facilities by identifying less costly means of disposing or recycling of MSW process and ash combustion residues produced by its waste-to-energy facilities, (iii) utilize its expanded specialty waste disposal capabilities (e.g. an increase in the amounts of specialty waste processed by the Company is planned to offset the effects of the seasonal nature of the traditional MSW market and the uncertainties of the MSW spot market, which would increase revenue due to the higher tipping fees that the Company believes its facilities will be able to charge for processing such wastes), (iv) enhance the value of its wood waste processing business by expanding the utilization of available capacity through the acquisition of additional materials and expanding the menu of materials processed, (v) recycle ash produced by waste-to-energy facilities, (vi) expand its waste brokerage service, and (vii) utilize its experience gained in restructuring Maine Energy's power supply contract, in waste handling and processing, turning around troubled facilities and operating waste facilities by acquiring an interest in or assuming operational responsibility for other waste disposal or recycling facilities in financial or operational distress. The implementation of parts of the foregoing business plan has only recently commenced and there can be no assurance that such plan will be successful. WASTE-TO-ENERGY TECHNOLOGY The two MSW waste-to-energy facilities developed by the Company utilize RDF technology, which emphasizes both materials separation prior to the combustion of MSW and the production of high quality fuel. In the RDF processes utilized by the Company, non-combustible materials, such as ferrous metals, glass, grit and fine organic materials, are separated from MSW, which allows for recycling of non-combustible material and, in addition, yields a more homogeneous and efficient fuel for electric power generation, more acceptable air emissions and decreased quantities of ash residue from combustion. The use of supplemental fuels, such as woodchips, tire chips, natural gas and fuel oil, allows the Company to compensate for seasonal variations or temporary interruptions in MSW deliveries or temporary fluctuations in the quality of the RDF used in the power production process. The combustion of RDF either alone or with supplemental fuels results in superheated steam that is delivered to a single steam turbine generator in each facility, each of which generates electricity that is transmitted through interconnection equipment to Central Maine Power Company ("Central Maine") and Bangor Hydro, respectively, pursuant to power purchase agreements with Maine Energy and PERC. Ash residue is the remaining by-product of the Maine Energy and PERC facilities' energy generation process. The facilities have disposed, and currently dispose, of their ash residue at landfills located within the State of Maine that are licensed by the Maine Department of Environmental Protection ("MDEP"). The Company has acquired the exclusive rights to utilize AAR's ash recycling technology in the State of Maine and is seeking the regulatory approvals required to recycle its ash residues at its facilities, but such ash residue is not currently being recycled. There can be no assurance that the Company will be able to recycle its ash residue. The Company currently utilizes the AAR technology to recycle ash generated at the Nashville Facility. WASTE-TO-ENERGY AND WASTE PROCESSING FACILITIES MAINE ENERGY General Maine Energy is a limited partnership organized in 1983 for the purpose of developing and owning a waste-to-energy facility located in Biddeford, Maine. The Company, through its subsidiaries, owns a 74.15% interest as the sole general partner and one of three limited partners of Maine Energy. The other two limited partners are CNA Realty Corp. ("CNA Realty"), a subsidiary of CNA Financial Corporation, and Energy 4 6 National, Inc. ("ENI"), an affiliate of NRG Energy, Inc. ("NRG"), each of which own a 9.6% and 16.25% interest in Maine Energy, respectively. Maine Energy Facility The Maine Energy facility occupies an approximately 9.1 acre site owned by Maine Energy in the City of Biddeford, Maine. The facility provides waste disposal services to municipalities in central and southern Maine. The nominal waste disposal capacity of the facility is 245,000 tons per year. The volume of waste processed at the Maine Energy facility in 1997 was 254,354 tons. Financing of Maine Energy Facility The construction of the Maine Energy facility was financed with the proceeds from the sale of $85 million original principal amount of variable rate demand resource recovery bonds issued by the city of Biddeford in two offerings (the "Biddeford Bonds"), which were issued in 1985 and secured by a letter of credit from a group of banks, and a $22 million equity investment by Maine Energy's original limited partners, CNA Realty, ENI and Project Capital 1985 ("Project Capital"). The partners subsequently made additional investments in the aggregate amount of $24.7 million in the form of subordinated loans with an interest rate of 12% per annum, which are payable solely out of distributable cash flow of Maine Energy. In May 1996, the Biddeford Bonds and the associated letter of credit were retired. During 1997, the Company acquired $2,456,000 principal amount of such subordinated loans from Project Capital. Maine Energy also retired $2.0 million of subordinated loans during 1997. The balance of the subordinated loans due to CNA Realty and ENI at December 31, 1997 was $11,949,000. While the Company believes that distributable cash flow from the facility's operations will be adequate to cover future annual interest requirements on the subordinated loans, there can be no assurance that this will occur. Management and Fees An indirect subsidiary of the Company, Kuhr Technologies, Inc. ("Kuhr"), is the sole general partner and manager and has control of the day to day business of Maine Energy. Under the terms and conditions of an operation and maintenance agreement with Maine Energy, a subsidiary of the Company, KTI Operations, Inc. ("Operations"), also administers, operates and maintains the Maine Energy facility and is paid an amount equal to the actual operating costs of the Maine Energy facility plus a monthly fixed fee, currently set at approximately $43,000 and subject to an inflationary adjustment annually. The agreement also provides for incentive payments to Operations employees at the Maine Energy facility in the event expected performance standards are exceeded. As a result of such expected performance standards being exceeded, aggregate incentive payments in the amount of $127,000, $203,000 and $202,000 have been paid to Operations employees during 1997, 1996 and 1995, respectively. Power Purchase Agreement The electricity produced by the Maine Energy facility is sold to Central Maine pursuant to the power purchase agreement (the "Central Maine PPA") with Central Maine. Central Maine serves more than 490,000 customers in an 11,000 square mile service area in central and southern Maine and purchases substantial amounts of power from Canadian utilities as well as independent power producers such as Maine Energy. In 1997, the Company derived approximately $15,249,000, or 15.9% of its revenues, from the sale of electricity to Central Maine. In May 1996, Maine Energy restructured its agreement with Central Maine by entering into a series of agreements (the "1996 Agreements") with CL Power Sales One, L.L.C. ("CL One") and Central Maine, which provided for the purchase of Maine Energy's available power generation capacity by CL One, and by amending the Central Maine PPA (together with the 1996 Agreements, the "Agreements"). CL One made an initial payment of $85 million and agreed to make additional quarterly payments through May 31, 2007 to Maine Energy as a portion of the purchase price and for reimbursement to Maine Energy of certain expenses. 5 7 In consideration of its payments to Maine Energy, CL One was assigned all rights to capacity from the Maine Energy facility through May 31, 2007. In the restructuring, the term of the Central Maine PPA was extended from May 31, 2007 to December 31, 2012. Pursuant to the Agreements, Maine Energy has agreed to sell energy to Central Maine through May 31, 2007 at an initial rate of 7.18 cents per kilowatt hour ("kWh") which escalates annually by 2%. Beginning June 1, 2007 until the expiration date of the Central Maine PPA, Maine Energy is to be paid market value for both its energy and capacity by Central Maine. Under the terms of the Central Maine restructuring, a $45 million letter of credit was issued to Central Maine by ING (US) Capital Corporation ("ING"). If, in any year, Maine Energy fails to produce 100,000,000 kWh of electricity (a "100,000,000 kWh test") and Maine Energy does not have a force majeure defense (such as physical damage to the plant and other similar events), Maine Energy will be obligated to pay $3.75 million to Central Maine as liquidated damages. Such payment obligation is secured by the ING letter of credit. In each year in which 100,000,000 kWh is produced, the balance of the ING letter of credit is to be reduced by $3.75 million. If, in any year, Maine Energy fails to produce 15,000,000 kWh of electricity (a "15,000,000 kWh test") and Maine Energy does not have a force majeure defense, Maine Energy is obligated to pay the then balance of the ING letter of credit to Central Maine as liquidated damages. In 1997, the 15,000,000 kWh test was met in January and the 100,000,000 kWh test was met in August, resulting in a reduction of the amount of the ING letter of credit to $37.5 million. With respect to 1998, the 15,000,000 kWh test was met in February, although past performance is no indication of future performance. Management of the Company restructured its relationship with Central Maine because it believes that the Agreements, which reduced the outstanding indebtedness of Maine Energy, should allow the Company upon refinancing or repayment of the reduced subordinated debt, access to Maine Energy's available cash flow. The restructured Central Maine PPA will allow Maine Energy to be more competitive when electric utility deregulation legislation passed during 1997 by the State of Maine becomes effective in the year 2000. The foregoing estimate of increases in cash flow and competitive advantage, however, are forward-looking statements that are subject to certain risks and uncertainties that could cause actual results to differ materially from those set forth herein due to, among other factors, (i) failure to achieve the levels of power production projected by the Company or (ii) levels of expenses greater than those projected by the Company, and, accordingly, there can be no assurance that the Company will experience such an increase in cash flow and competitive advantage as a result of such transactions. Long-Term Waste Handling Agreements Approximately 30% of the MSW provided to Maine Energy is delivered pursuant to waste handling agreements with eighteen (18) municipalities with terms expiring on June 30, 2007 or later. The agreements are substantially similar in content except that (i) the sixteen (16) "charter" municipalities are entitled to various concessions as a result of having participated in the financial restructuring of Maine Energy in 1991, and (ii) the two "host" municipalities of Biddeford and Saco (both of which are charter municipalities) pay tipping fees in the amount of one-half of those paid by the other charter municipalities. The municipalities currently pay tipping fees to Maine Energy for the disposal of MSW ranging as of December 31, 1997 from $20.75 per ton, in the case of the two host municipalities of Biddeford and Saco, to $41.50 per ton, which are subject to adjustment. The annual tipping fees charged to the municipalities are increased (but not decreased) each year for inflation and any increases in variable "pass through" costs, such as interest costs and disposal fees for residues. The municipalities are also responsible for costs associated with changes in law. Maine Energy was not entitled to an increase in tipping fees in 1997 for variable "pass through" or change in law costs. Approximately 28% of Maine Energy's total revenue in 1997 was attributable to these long-term waste handling agreements. Under the Maine Energy long-term waste handling agreements, each municipality has agreed to deliver acceptable waste to the Maine Energy facility in an amount equal to its "Guaranteed Annual Tonnage." Maine Energy is required to accept up to 110% of each municipality's Guaranteed Annual Tonnage. A municipality is required to pay to Maine Energy the tipping fee for the amount of any shortfall from its Guaranteed Annual Tonnage. As a corollary to the "put-or-pay" delivery guarantee, each municipality enacted a flow control ordinance pursuant to Maine law which designates the Maine Energy facility as the 6 8 exclusive disposal or reclamation facility to which all acceptable waste generated within the municipality must be delivered regardless of which entity picks up waste in such municipality. See "Governmental Regulations -- Flow Control." Each municipality has the right, once a year, to terminate its long-term waste handling agreement on one year's prior notice. The Company does not believe that currently there is a material risk that the municipalities would exercise their respective rights to terminate their agreements, as the Company does not believe that there are currently any less costly alternative long-term means of MSW disposal available in Maine Energy's market area. Other Sources of Waste The Company has short-term MSW disposal contracts with additional municipalities with terms expiring in 1998 through 2003 that provide Maine Energy with approximately 64,000 tons per year of MSW, and short-term contracts principally with one to three year terms with commercial and private waste haulers that provide approximately 94,000 tons per year of MSW to the Company. The balance of Maine Energy's capacity is utilized by spot market MSW and specialty wastes. Bypass and Residue Disposal The processing of MSW at the Maine Energy facility generates materials such as non-combustible material removed from the front-end processing of MSW ("front-end process residue") and ash residue resulting from the RDF combustion process. These materials are disposed of by licensed third parties under long-term agreements. Maine Energy is also required, in the event of a shutdown of the Maine Energy facility, to dispose of MSW received by Maine Energy by delivering such MSW to PERC or to third party waste disposal facilities. PERC General PERC is a limited partnership organized in 1983 for the purpose of developing and owning a waste-to-energy facility located in Orrington, Maine. A subsidiary of the Company, PERC Management Company ("PMC") owns a 71.29% general and limited partnership interest in PERC. The other partner of PERC is ENI, which has both a general and limited partnership interest representing an aggregate 28.71% ownership percentage. During 1997, in two transactions, the Company acquired its limited partnership interests representing a 64.29% ownership percentage for an aggregate purchase price of approximately $14.5 million. Acquisition of Limited Partnership Interests On September 30, 1997, the Company purchased a 49.5% limited partnership interest in PERC from Prudential for approximately $11.7 million in cash. In addition, the Company assumed certain liabilities of Prudential in the amount of $200,000 and issued letters of credit to Morgan Guaranty Trust Company of New York for approximately $3.9 million, replacing obligations of Prudential to Morgan Guaranty Trust Company of New York. At the same time, the Company paid $300,000 for an option to buy the remaining 14.79% interest of Prudential in PERC at a price of $2.1 million. On November 12, 1997, the Company exercised its option and purchased the remaining 14.79% interest held by Prudential. Following these purchases, the Company's interest in PERC increased to 71.29%. ENI holds the remaining 28.71% interest in PERC, 3% as general partner and 25.71% as a limited partner. Prior to the September 30, 1997 limited partnership interest acquisition, the Company accounted for its 7% ownership interest under the equity method. 7 9 PERC Facility The PERC facility occupies an approximately 40.3 acre site owned by PERC in the town of Orrington. The facility provides waste disposal services to 230 municipalities in Penobscot, Hancock, Waldo, Piscataquis, Somerset, Knox, Kennebec, Lincoln and Aroostook Counties, Maine. The nominal waste disposal capacity of the facility is 325,000 tons per year. The PERC facility processed 275,406 and 253,523 tons of MSW in 1997 and 1996, respectively. Management and Fees ENI and PMC are both general partners of PERC. ENI and PMC each have one representative on a management committee, which is generally given full authority and discretion with respect to PERC's business, except as delegated to PMC the managing general partner. However, certain matters acted upon by the management committee, such as the addition of new partners or the transfer of partnership interests and the approval of the terms and conditions of any contract pursuant to which PERC would expend or receive $100,000 or more in any year, must be presented to the general partners for approval or rejection. Primary day-to-day responsibility for operating the PERC facility has been contracted to ESOCO Orrington, Inc. ("ESOCO"), a subsidiary of ENI, pursuant to an operating and maintenance agreement. The term of the agreement is for five years, with renewals for successive five year terms. PMC also earns an annual management fee from PERC. The base amount of the fee was set in the PERC partnership agreement subject to annual adjustments on the basis of the U.S. Consumer Price Index Urban Annual Percentage change as published by the U.S. Department of Labor Bureau of Labor and Statistics from year to year (the "Consumer Price Index") and was $431,000 for the year ended December 31, 1997. The subsidiary of the Company was due $2,151,000 on account of accrued management fees as of December 31, 1997, which represent the unpaid portion of management fees earned by the Company through March 31, 1991. However, this amount is eliminated in preparation of the Company's consolidated balance sheet at December 31, 1997. Payment of the accrued management fees currently are restricted by the terms of the PERC partnership agreement to the extent of 10% of cash flow otherwise distributable to equity owners. The Company also receives an annual cooperator's fee which was $55,000 for the year ended December 31, 1997. In 1997, the Company was entitled to receive $686,000 as a result of PERC's operations during 1996, $389,000 of which was paid to ENI in repayment of contributions to PERC made by ENI on behalf of the Company. As of December 31, 1997, the balance due to ENI was $1,072,000. The Power Purchase Agreement The electricity produced by the PERC facility is sold to Bangor Hydro pursuant to a power purchase agreement with Bangor Hydro ("the Bangor Hydro PPA"). Bangor Hydro serves approximately 97,000 customers in a 4,900 square mile service area in portions of the counties of Penobscot, Hancock, Washington, Waldo, Piscataquis and Aroostook, Maine. In 1997, the Company derived approximately $18,593,000 or 19.3% of its revenues, from the sale of electricity to Bangor Hydro. Under the terms of the Bangor Hydro PPA, Bangor Hydro has agreed to purchase all electricity generated by the PERC facility up to 25 megawatts (the practical limit of the facility's equipment). The Bangor Hydro PPA rate formula is currently favorable to PERC, providing a contract rate of 11.7 cents per kWh for 1997 up to a maximum of approximately 166,000,000 kWh in a calendar year, net of electricity consumed at the facility. PERC is paid at a lower rate for electricity generated above this level. A portion of the contract rate is adjusted annually to reflect changes in inflation. If PERC fails to deliver at least 105,000,000 kWh to Bangor Hydro in any calendar year, PERC is obligated to pay Bangor Hydro $4,000 for each 1,000,000 kWh by which such deliveries fall below 105,000,000 kWh. Although future performance cannot be guaranteed by past results, PERC has never failed to meet this delivery obligation. The profitability of PERC is heavily dependent on the Bangor Hydro PPA. 8 10 On January 30, 1998, the partners in PERC, the MRC, which represents Charter Municipalities and Bangor Hydro, executed Restructuring Agreement, outlining the principal terms of a restructuring of the Bangor Hydro PPA and certain provisions relating to amendments to the Waste Disposal Agreements. At the same time, the partners in PERC and Bangor Hydro entered into a commitment with FAME to refinance the existing tax exempt bonds issued to finance the original construction of the PERC facility. Both documents contain significant conditions to closing, which are not entirely in the control of the parties to such documents. Accordingly, no assurance can be given that the Company will be able to complete the transactions contemplated by such documents. The Restructuring Agreement provides that Bangor Hydro will make a one time payment of $6 million to PERC at the time of the closing of the refinancing of the existing tax-exempt debt, and will make additional quarterly payments of $250,000 per quarter for four years, for an additional total of $4 million, and issue warrants for two million shares of Bangor Hydro common stock which will be divided equally between the MRC on behalf of its member municipalities and the PERC partners. The exercise price of such warrants is $7.00 per share and the warrants will expire 10 years after issuance. The right to exercise such warrants will vest over 4 years. In exchange for such consideration, Bangor Hydro will be entitled, assuming performance of all of its obligations under the Bangor Hydro PPA, to receive a rebate of a portion of its purchase price of electric power from PERC, equal to one third of the cash available for distribution from PERC. This transaction is contingent upon, among other things, the closing of a reissuance of the tax-exempt bonds of FAME, pursuant to the FAME commitment. The FAME commitment provides for a refinancing of the existing tax-exempt debt which matures in 2004, with an adjustable rate tax-exempt security with an extended maturity of 20 years, with customary fees. The FAME bonds would be backed by the moral obligation of the State of Maine. The refinanced bonds will be secured by substantially all of the assets of the PERC project (including the $10 million to be received from Bangor Hydro), a guaranty of $3 million from the Company and a guaranty of annual debt service, subject to a maximum amount of $4.2 million, by Bangor Hydro. The guaranty by Bangor Hydro is dependent upon receipt of all necessary orders and consents from the Maine Public Utility Commission and Bangor Hydro's lenders. The amendments to the Waste Disposal Agreements will be effective upon receipt of acceptance of not less than 50% of the Charter Municipalities (as determined by tonnage delivered to PERC). PERC may terminate the transactions if 25% or more of the Charter Municipalities reject or otherwise object to the transactions. The amendments permit the Charter Municipalities to: (a) make equity contributions to PERC, only and to the extent of the MRC's share of distributable cash from PERC (See -- "PERC -- Long-Term Waste Handling Agreements") and one-half of the Bangor Hydro quarterly payment, of up to $31 million, which will be used to prepay the FAME bonds outstanding, (if all $31 million are contributed the municipalities will own a 50% partnership interest in PERC); (b) purchase all of the remaining PERC interests in 2018 at the then fair market value, in lieu of the existing right to purchase PERC at its then book value in 2004; (c) extend the term of the Waste Disposal Agreements to 2018; and (d) reduce cash available for distribution to the Charter Municipalities to one third from one half. The transactions are expected to close in May, 1998. The term sheet provides that if the closing is after May 1, 1998, the financial terms of the transaction are subject to retroactive adjustment. Both documents contain sugnificant conditions, which are not entirely in the control of the parties to such documents. No assurance can be given that the transactions contemplated by such documents can be successfully completed. Long-Term Waste Handling Agreements. As of December 31, 1997, PERC had in place 127 long-term waste handling agreements, of which 90 cover approximately 130 Charter Municipalities with terms expiring on March 31, 2004, unless sooner terminated, and all of which are substantially similar in content. The agreements provide PERC with approximately 195,000 tons per year of MSW. In addition, PERC receives approximately 18,000 tons per year of MSW from municipalities with whom PERC has short-term waste handling agreements, 20,000 tons per year from commercial haulers and 30,000 tons per year from the spot market. As of December 31, 1997, the 9 11 municipalities with whom PERC had long-term waste handling agreements pay an average tipping fee of $49.18 per ton to PERC for the disposal of their waste. Total waste processing revenues of PERC in 1997 were approximately $12,593,000, of which approximately 80% was attributable to MSW received from Charter Municipalities. The PERC long-term waste handling agreements with the Charter Municipalities are substantially similar to the Maine Energy long-term waste handling agreements, including the inclusion of "Guaranteed Annual Tonnages" and "put-or-pay" provisions and a variable tipping fee for "pass through" and change in law costs. Each Charter Municipality has the right to receive a pro rata credit against tipping fees, which credits are known as "Performance Credits" and may be used to reduce future tipping fee payments at the option of the Charter Municipalities in lieu of cash payment. Performance Credits for 1996 in the amount of $619,000 were paid in 1997. The amount due for 1997 which will be paid during 1998 is approximately $1,101,000. On one year's notice, a Charter Municipality may terminate its long-term waste handling agreement as of March 31, 2000 or March 31, 2002. If, as a result of such termination notices received from Charter Municipalities, the aggregate Guaranteed Annual Tonnage of non-terminating municipalities would fall below 180,000 tons, PERC may elect to terminate all waste handling agreements with Charter Municipalities. Currently no Charter Municipality has given any such notice for March 31, 2000. Effective March 31, 2004, Charter Municipalities, acting collectively, which have not previously terminated their PERC long-term waste handling agreements will have three options: (i) to purchase the PERC facility at its book value (as defined) as of March 31, 2004; (ii) to acquire, for $1.00, 50% of all "Distributable Cash" (defined as the revenues of PERC less expenses, amounts credited to reserve accounts and management fees) on or after April 1, 2004; or (iii) to extend the existing waste handling agreements for a period of 15 years. If the PERC Charter Municipalities are unable to agree on the option to select, the option selected by a majority of such municipalities, based upon Guaranteed Annual Tonnage, shall be the option selected. Upon consummation of the Restructuring Agreement, all the options of the PERC Charter Communities described in this paragraph will be terminated. There can be no assurance, however, that the Restructuring Agreement will be consummated. TIMBER ENERGY INVESTMENTS, INC. General TEII was formed in 1994 as a holding company, which ultimately owned a majority of common stock of TERI and all of the outstanding stock of Timber Energy Plastics Recycling, Inc. ("TEPRI") and Timber Energy Trucking, Inc. ("TET"). Acquisition by the Company On November 22, 1996, the Company acquired TEII from CNA and a group of ten individual investors. CNA sold its debt obligations of TEII and equity interests in TEII to the Company for $1.85 million. The remaining ownership interest in TEII and the minority interest in TERI were purchased from the group of ten individual investors for an additional approximately $170,000. The Company acquired TERI subject to $13.4 million of tax exempt bonds. As part of its purchase agreement with CNA the Company had also agreed to obtain the release of CNA's reimbursement obligation to the Bank of Montreal, which provided credit enhancement for the $13.4 million of outstanding bonds. On June 4, 1997, the outstanding bonds, together with accrued interest and associated closing costs including the funding of a debt service reserve of $1,340,000 were paid or retired from the proceeds of $13,736,000 of series 1997A and 1997B bonds issued and from cash on hand. In connection therewith, the Bank of Montreal credit enhancement was terminated. 10 12 Timber Energy Plastic Recycling, Inc. TEPRI recycled post consumer low density plastic waste into products sold to manufacturers of plastic products. On August 12, 1997, the Company sold TEPRI to the management of TEPRI for $30,000 in cash and a $250,000 8% promissory note due on November 10, 1997 which was paid in full when due. From January 1, 1997 to August 12, 1997, TEPRI had revenue of approximately $1.1 million and a loss of approximately $244,000. TERI General TERI is a Texas corporation organized in July 1984 for the purpose of constructing and operating biomass waste power plants. TERI owns and operates a facility located on a 97 acre site in Telogia, Florida, which commended operations in 1988 (the "Telogia Facility"). The Telogia Facility is fueled with biomass wastes. Power Purchase Agreement Electricity generated by the Telogia Facility is sold to Florida Power Corporation ("Florida Power") under a power purchase agreement (the "Florida Power PPA"). Florida Power Corporation serves more than 1.3 million customers in a 20,000 square mile service area in central and northern Florida. During 1997, approximately 96.4% of TERI's revenue was derived from the sale of electricity to Florida Power, with the majority of the remainder in the form of tipping fees paid by third parties. Under the terms of the Florida Power PPA, Florida Power has agreed to purchase all of the energy generated by the Telogia Facility, net of energy consumed by the facility. The contract rate paid by Florida Power is composed of a monthly capacity fee of $309,000 plus a short-term energy only rate ("STEO") for each kWh delivered. STEO rates ranged from 1.69 cents to 2.09 cents per kWh during 1997. To earn the monthly capacity charge the Telogia Facility must produce power at a rolling 12-month capacity factor of 70%. The Telogia Facility had a 80% capacity factor for 1997. The Telogia Facility has never failed to meet this delivery obligation, although past performance is no indication of future results. Biomass Waste Supply In 1991, to further improve the supply and lower the cost of fuel for the Telogia Facility, TERI constructed a waste paper densification line at the Telogia site. This line produces a densified fuel pellet from incoming feedstock, which has better burning characteristics than the undensified material. The Company improved this processing line during the renovation of the facility in 1997. The Telogia Facility is continually expanding its menu of biomass waste products that it can process and ultimately dispose of through combustion. Currently the facility receives waxed corrugated, non-recyclable paper, construction and demolition wood wastes, residues from the wood processing industry and waste plastics. The Company is looking to further expand the menu of biomass waste products processed. When the Company acquired the biomass facility, the fuel was procured through waste brokers. As a result, when transportation costs were included, the Telogia Facility paid approximately $1.1 million in 1996 for fuel. The Company's objective is to convert this paid for fuel into tipping fee based material improving the overall economics of the facility. In 1997, the Telogia Facility's net cost of fuel including transportation was reduced to approximately $421,000. The tipping fee material is principally provided under short term contracts and the spot market. During 1997, the Telogia Facility processed approximately 112,000 tons of wood waste and 35,000 tons of waste paper, and generated approximately 98,000 megawatt-hours of electricity, which represented 80% of its annual capacity. 11 13 KTI BIO FUELS, INC. General The Company's Maine wood waste processing business is operated by the Company's subsidiary, KTI Bio Fuels, Inc. ("KTI Biofuels"). KTI Bio Fuels owned a 75% ownership interest in a predecessor partnership, KTI Bio Fuels, L.P. The sole limited partner of KTI Bio Fuels L.P. was Maine Woodchips Associates, a Maine partnership ("Woodchips Associates"), which held the remaining 25% ownership interest in KTI Bio Fuels, L.P. In February 1997, the Company acquired the 25% interest owned by Woodchips Associates for 10,000 shares of Common Stock and a five year warrant to purchase 2,000 shares of Common Stock at $8.50 per share having an aggregate fair market value of approximately $87,200. Upon acquiring the 25% ownership interest, the Company liquidated the partnership and moved the operation into its wholly owned subsidiary, KTI Bio Fuels. KTI Bio Fuels was organized in 1986 for the purpose of developing and operating a plant in Lewiston (the "Lewiston Facility") to convert treated and untreated wood waste materials into woodchips used as boiler fuel. This facility also converts oversized bulky wastes, such as furniture and mattresses into a biomass boiler fuel. The principal source of revenue to KTI Bio Fuels is tipping fees from parties disposing of wood waste at the Lewiston Facility, which is supplemented by revenues from the sale of woodchips and recovered scrap metals. PERC and to a lesser extent Maine Energy utilize woodchips produced by the Lewiston Facility as a supplemental fuel for their RDF combustion processes. In addition to PERC and Maine Energy, KTI Bio Fuels also sells its woodchips to third party biomass power plants in Maine. Lewiston Facility The Lewiston Facility occupies an approximately 9.7 acre site which is leased from an affiliate of the city of Lewiston for a term expiring 2015 . The facility has the capacity to process up to three hundred (300) tons per day of wood waste materials and consists of a waste processing building, including equipment for the magnetic separation of ferrous metals, and a large storage building where processed woodchips are stored. During 1997, KTI Biofuels processed approximately 45,200 tons of wood waste material at the Lewiston Facility. TERI CAIRO FACILITY TERI owns a 400,000 ton per shift wood chip mill located in Cairo, Georgia (the "Cairo Facility"). The Cairo Facility was constructed in 1988 to produce wood chips for Stone Container, Corp. ("Stone Container") and incidentally to provide an additional source for a continuing, dependable and economical fuel supply for the Telogia Facility. The Cairo Facility commenced operations in December 1989. Pulpwood is processed for Stone Container under a "process or pay" contract. The contract requires Stone Container to pay $3.40 per ton for up to 240,000 tons per year and $3.00 per ton for all tons processed over 240,000 tons per year. Bark trimmings from the Cairo Facility could provide up to 20% of the fuel requirement for the Telogia Facility. During 1997, the Cairo Facility processed approximately 365,000 tons of virgin wood, which represented approximately 91.3% of its single shift annual capacity, and produced approximately 317,000 tons of wood chips and approximately 48,000 tons of bark trimmings. During 1997, the Company began to market the bark produced to mulch processors. As the Telogia Facility eliminates its need for the Cairo Facility's bark by replacing its purchased biomass fuel with tipping fee material, the Company will increase its marketing activities of the bark for alternative uses. KTI ASH RECYCLING, INC. Effective March 29, 1996, KTI Ash Recycling, Inc. ("KTI Ash") purchased a 60% interest as a limited partner in American Ash Recycling of Tennessee, a Florida limited partnership ("AART"). The general partner, American Ash Recycling Corp. of Tennessee, a Florida corporation, is the previous owner of the Nashville Facility. AART is carrying on the business of the Nashville Facility. The Company has a priority on the annual distributions of earnings and cash flow from the Nashville Facility to the extent of 75% of the earning and cash flow generated until it receives $315,000 for each year on a cumulative basis. 12 14 In April, 1996, the Company entered into agreements with American Ash Recycling Corp., a Florida corporation ("AAR"), an affiliate of the general partner in AART, pursuant to which the Company acquired a 60% limited partnership interest in a limited partnership formed to operate a municipal waste combuster ("MWC") ash recycling facility in the State of Maine (the "Maine Partnership"). The Company had originally agreed to become a 60% limited partner, if appropriate, in up to eight (8) more ash recycling facilities that may be developed by AAR through December, 1999. The Company believes that its efforts to obtain operating permits for the Maine Partnership's ash recycling facility were instrumental in Maine Energy's ability to negotiate a reduced disposal fee with a third-party ash landfill owner. Under the renegotiated contract, Maine Energy's ash disposal fee was reduced to $46 per ton from $76 per ton. Maine Energy contractually agreed to pay 30% of the ash disposal fee savings to the Maine Partnership. On October 31, 1997, KTI Specialty Waste acquired AAR's 40% general partner interest in the Maine Partnership for $560,000, and the Maine Partnership has been renamed KTI Ash Recycling of New England, L.P. Since the Company now owns all of the interests in such partnership, the Company has received all of the ash disposal fee savings payable to the Maine Partnership since November 1, 1997. In addition, the Company also obtained the exclusive right to use the AAR technology in the State of Maine. After the consummation of the acquisition of AAR's general partner interest, the Company's agreement to become a limited partner in up to eight additional cash recycling facilities was terminated. In addition, the Maine Partnership is developing a plan to construct an ash recycling operation at one of the Company's waste-to-energy facilities. The Maine Partnership has not yet received regulatory approval for such plan, and there can be no assurance that such approval will be granted. AAR's proprietary MWC ash recycling process recovers substantial quantities of metal contained in MWC ash residue and, after removing unburned materials, converts the remainder of the ash into a high grade aggregate which is sold for reuse in commercial construction, asphalt, concrete, and roadbed material applications. AAR's process recovers both ferrous and non-ferrous metals, which are cleaned to enhance their value in the scrap metal markets. AAR's process also removes unburned combustibles through the utilization of proprietary air separation processes. RECYCLING FACILITIES KTI Post Consumer and Commercial Recycling Facilities Acquisition of I. Zaitlin and Sons, Inc. On August 1, 1997, KTI Recycling, Inc., a subsidiary of the Company ("KTI Recycling"), acquired Zaitlin and DDS. The purchase of Zaitlin included two parcels of real estate, used by Zaitlin in its operation. Zaitlin and DDS are headquartered in Biddeford, Maine. Zaitlin, formed in 1917, has a processing, brokering and storage facility in Biddeford, Maine (the "Biddeford Facility"). Zaitlin also had a processing, brokerage and storage facility in Woburn, Massachusetts. The Woburn facility has been closed and the operations transferred to the Company's facility in Charlestown, Massachusetts. Zaitlin buys and sells more than 100,000 tons of recycled materials in the northeastern United States and Canada, handling all grades of waste paper, non-ferrous metals and some plastics. In addition to the expansion of services provided in the Maine market through the Biddeford Facility, Zaitlin's expertise in non-ferrous metal processing and marketing expands the Company's ability to market and process non-ferrous metals at its waste-to-energy plants and wood processing facilities. Maine Energy is currently enhancing its frontend processing to recover non-ferrous metals, such as aluminum. To date, Maine Energy has recovered only ferrous metals from its waste stream. The Company's focus is to utilize Zaitlin to increase Maine's recycling percentage which has been historically low due to Maine's rural population. By utilizing the Biddeford and Charlestown Facilities for recycling, the state of Maine can enjoy the economies of scale more typical of large urban recycling units. The Company also hopes to transfer MSW from the Boston area with the same vehicles used to transfer recyclables from Maine to Charlestown. 13 15 DDS is in the confidential records destruction business. DDS provides an additional service for the Company's customers who desire their waste to be confidentially destructed, including banks and law firms. DDS provides both on and off-site document destruction. In certain circumstances, DDS's shredded documents can either be recycled at the Company's paper recycling facilities or utilized as processed fuel at the Company's waste-to-energy facilities. The operations of the Woburn, Massachusetts commercial paper recycling facility have been consolidated into the Company's Charlestown commercial recycling facility. This consolidation allowed for reductions in duplicative administrative and operating costs. Acquisition of Prins Recycling Units On November 14, 1997, the Company completed the acquisition of three recycling facilities located in Franklin Park, Illinois, a suburb of Chicago, Charlestown, Massachusetts, a borough of Boston, and in Newark, New Jersey. The facilities are operated by wholly owned subsidiaries of the Company. The three facilities are large capacity facilities, capable of processing an aggregate of approximately 50,000 tons of post consumer and commercial recyclables per month. The facilities were purchased as part of an asset purchase from Prins pursuant to an order of the Bankruptcy Court for the District of New Jersey. In addition to the facilities, the Company purchased substantially all of the remaining assets of Prins, including cash, accounts receivable and certain causes of action. The purchase price was approximately $15.1 million. The purchase was financed in part by a term loan of $7.5 million provided by KeyBank bearing interest at the bank's base rate plus 1.25%, with level monthly principal payments over 84 months. The term loan is secured by a mortgage on the Franklin Park, Illinois facilities, all property and equipment at the three facilities not pledged to third parties and the accounts receivable generated by the three facilities. The balance of the purchase price was paid by cash on hand and by a temporary draw of a portion of the company's revolving line of credit, provided by KeyBank. Charlestown Facility The Charlestown Facility consists of two buildings leased from two separate landlords. One building, the residential building, is used to process residential or post consumer recyclables and the other building, the commercial building, is used to process commercial recyclables such as high grade paper from printers. The residential building receives old newspaper ("ONP"), old corrugated containers ("OCC") and commingled bottles and cans. These materials are processed on a series of processing lines which separate various grades of paper and OCC through the use of mechanical processes and labor at various picking stations. The process also eliminates waste and non-recyclable paper and plastics. The waste and non-recyclables are delivered to Maine Energy for combustion. The resulting processed ONP and OCC is baled and shipped to domestic and international paper mills. The commingled bottles and cans are processed on a separate set of processing lines in the residential building. The material is separated by both mechanical methods, such as eddy current separators for aluminum and belt magnets for ferrous metal, and labor, at picking stations, to separate various grades of plastic and glass by color. The separated products are baled in the case of plastics, ferrous metal and aluminum or crushed in the case of glass. These separated products are sold to manufacturers for use as raw material in the production of intermediate and finished products. Any residual material is either delivered to Maine Energy for combustion or, in the case of mixed color glass, disposed of for use as aggregate or landfill cover. The Company has entered into a series of variable rate tipping contracts with municipalities in the Boston area pursuant to which, the residential building of the Charlestown Facility receives ONP, OCC and commingled bottles and cans from several commercial haulers and local municipalities, including the City of Boston and numerous surrounding municipalities. The municipalities currently pay tipping fees for all ONP and OCC delivered to the Charlestown Facility, which range from $18.00 per ton for Boston as host city to 14 16 $25.00 per ton. The municipalities are then entitled to receive rebates if the selling prices of recycled paper exceed certain benchmark levels. By providing a budgeting base to municipalities but offering potential revenues should markets improve, the Company has been able to secure five to thirteen year contracts, eliminating costly and time consuming annual or biennial bidding cycle. The Company has structured these variable fee rebate contracts in order to obtain a processing fee from the communities which will not be subject to the swings in the commodity market. As a result of the historic volatility in ONP and OCC prices, communities previously have chosen to bid the services required for their recycling needs annually. The variable fee rebate structure also allows the community to commit for longer periods of time. The commingled bottles and cans delivered under contracts with the communities require a tipping fee per ton to be paid which ranges from $20.00 per ton for Boston as host city to $35.00 per ton. There is no rebate structure under this portion of the contract. The Charlestown commercial building processes high grade paper in order to separate the incoming material into several grades ranging from direct pulp substitutes to deinking grades, such as sorted office paper, print shop waste and sorted white ledger. In addition, the facility handles overissue newsprint and OCC, both of which are purchased from large commercial generators or from commercial haulers. Incoming material is run over a sorting line, where contaminants are removed and higher value items are extracted for upgrading and separate baling. Thus, direct grades of secondary fiber are produced to meet the demands of specific paper mills, and higher values are obtained. The graded paper is baled and shipped to domestic and international paper mills. In addition to consolidating Zaitlin's Woburn facility into the Charlestown commercial building, the Company also acquired Vel-A-Tran of Billerica, Massachusetts in January 1998. Vel-A-Tran is also in the business of recycling high grade paper and fiber in the New England area. Vel-A-Tran operations are being consolidated into the Charlestown commercial building. Newark Facility The Newark Facility consists of three processing buildings, a small separate office building, and a separate scalehouse, all located within an industrial park. In one building, the Company processes ONP and OCC. In a second building the Company processes post-consumer office wastes, as well as pre-consumer papers from printers and document publishing houses. In a third building, the Company is capable of processing either post-consumer or pre-consumer paper. This facility also currently serves as a commingled materials transloading site. Non-recyclable residuals in Newark are handled by third parties. A substantial portion of the ONP received at the Newark Facility currently comes from other recyclers as opposed to directly from municipalities. OCC principally comes from commercial haulers. Almost all ONP and OCC pricing is determined each month based on local end-market prices. The marketplace is highly competitive, due to the presence of several other large operations within a 20 mile radius. A third source of material is another recycling firm located nearby, which pays a fixed fee to have its material processed and baled at the Company's facility, then markets it directly from the Newark Facility. This firm provides up to 25% of the total material processed in this building. The second building has two parallel sorting lines which are designed to handle office waste and other mixed grades coming from commercial establishments. The first sorting line accepts "dirty" office mixes which may contain glass, cans, and other non-fiber material. The material is first passed over a screening device which allows all small particles and objects to fall through, while all the paper is carried over onto the sort line. Employees then remove the corrugated and other mixed paper, leaving the higher quality office papers to collect at the end. The second office paper line is designed for clean office mixes with no cans, glass, grit or dirt. On this line, employees then separate high grades such as computer paper and clean white ledger. The remaining material is collected after processing to be sold as low grade paper. 15 17 A section of the second building is also used both to cut books received from printers to extract the high quality paper inside, and also to segregate and store other high quality pre-consumer papers from printers. In some cases, the Company is principally transloading clean, baled material. The third building has a sort line and several work areas which can be used for either low grade or high grade paper as well as a tipping area for commingled materials. While the facility currently does not process commingled material, it accepts such materials if accompanied by newspapers. Commingled materials are sold to a third party for $20.00 per ton. Most commingled materials are tipped at no cost. Chicago The Chicago Facility currently serves the high-grade, pre-consumer market. It consists of a single one-story building with two adjoining buildings that enclose rail sidings, one on each side of the central structure. Each siding is capable of storing six 40-foot boxcars. A significant portion of the material which arrives at the Chicago Facility has been baled at the supplier's facility. Suppliers are generally large printing operations with significant recycling and paper recovery activities. Material which arrives loose is sorted and baled. The Company's contracts usually call for a rebate based on a percentage of the Official Board Markets' (an industry publication) price for that material for that month. Supplier contracts are for periods ranging from two to five years. There are fewer suppliers for the Chicago Facility than for the Newark or Boston commercial operations; this is due to the volume generated by the very large printers with whom the Company has contracted. Almost all of Chicago's material is sold to domestic paper mills, as compared to Boston and Newark, which sell more than half of their materials to overseas customers. MARKETING The Company's marketing activity was significantly broadened during 1997 with the acquisition of K-C and Zaitlin. The Company's marketing services have expanded from its historical focus on contract acquisition for biomass, municipal solid and specialty waste materials supply to the Maine Energy facility, the Lewiston Facility, the Telogia and Cairo Facilities and the PERC facility. The Company now markets a wide variety of recycled commodities, including all grades of secondary fiber and ferrous and non-ferrous metals and plastics. The Company currently is soliciting waste handling agreements for the Maine Energy facility from municipalities and commercial waste generators in Maine and in nearby areas such as northern Massachusetts and southern New Hampshire. The Company intends to enter into contracts from one to six years in duration in order to stabilize supply while retaining the ability to take advantage of any upward movement in regional disposal fees. The Company has recently assumed additional marketing responsibilities at PERC due to its increased ownership under which the Company will attempt to fill the approximately 75,000 tons of annual capacity of PERC currently being utilized by combusting supplemental fuels. The Company intends to utilize the spot market for MSW to fill the available capacity at PERC. Disposal of oil soaked wastes, industrial wastes, out-dated pharmaceuticals, cosmetics and other commercial wastes, known generally as "specialty wastes," is another large potential market for the Company. The MDEP has granted a permit to Maine Energy that allows the Maine Energy facility to accept a broad variety of specialty wastes for disposal by combustion. The Company believes that tipping fees on specialty wastes are substantially higher per ton than MSW delivered on a spot market basis and therefore provides an opportunity for improved operating margins on Maine Energy's available capacity. There can be no assurance that improved operating margins will result from tipping fees on specialty wastes, or if so, to what extent. The Company markets its specialty waste capacity through retail brokers who sign contracts with KTI Specialty Waste, a wholly owned subsidiary of the Company. On October 18, 1996, KTI Specialty executed an Operating Agreement with Pine Tree Waste, Inc. ("Pine Tree") establishing Specialties Environmental Management Company, LLC, a Maine Limited Liability Company ("SEMCO"). On February 4, 1998, the Company acquired Total Waste Management, a company engaged in waste management in the New England area. SEMCO and Total Waste Management provide services on a retail basis to municipal, commercial and 16 18 industrial customers to dispose of certain solid and liquid wastes in the New England Region, concentrating on: (a) premium priced unusual or difficult to dispose of wastes; (b) in and out of jurisdiction municipal solid waste; and (c) construction and demolition waste, including treated and untreated wood waste. Both SEMCO and Total Waste Management have entered into contracts with Maine Energy to dispose of acceptable material at Maine Energy's Biddeford facility for a term of five years which may be extended for an additional five year period at set tipping fees, adjusted annually for changes in the consumer price index. At the Lewiston Facility, most tipping contracts have durations of one year or less. Most of the wood waste materials processed by the facility are acquired as a result of bids on specific demolition or disposal projects concentrated in Maine or in nearby states such as New Hampshire, Massachusetts and Connecticut. In order to mitigate the effects of competition in these areas from companies that operate portable wood chipping equipment, KTI Bio Fuels has expanded its marketing staff, initiated a waste brokerage business and entered the oversized bulky waste ("OBW") market. KTI Bio Fuels is processing OBW such as mattresses, box springs, furniture, wooden pallets and other similar waste materials, which is shredded and blended with other process materials to be delivered for ultimate disposal through incineration at the PERC facility. In marketing the services of the Lewiston Facility, the Company emphasizes its integrated waste handling capabilities to ensure wood waste producers such as electric and telephone utilities, railroads and other large scale wood waste generators that their waste will be processed and completely destroyed through ultimate incineration at either the Maine Energy or PERC facilities or at other approved incinerator facilities that currently are doing or may do business with KTI Bio Fuels. The Company's integrated disposal facilities provide wood waste or OBW generators with disposal procedures that eliminate many potential future liabilities associated with the disposal of wood wastes by conventional means such as landfilling. Management of the Company believes that if landfill capacity becomes scarcer, the availability of wood waste from within Maine for use by the Lewiston Facility may increase. Through direct marketing and broker affiliations, the Company plans to secure new regional accounts. Manner has a marketing staff of seven commission based recycled plastic brokers. This staff identifies industrial customers with scrap plastic resins which can be utilized in value added recycling plants. Manner manages the movement of all material through internal truck brokers. The Telogia Facility historically marketed its biomass waste capacity to brokers of waste materials resulting from the chipping of pulpwood. The Telogia Facility has been receiving the biomass waste (bark mulch and wood fines) from the Cairo Facility. Due to the requirement of transporting the material approximately 60 miles to the Telogia Facility from the Cairo Facility, this fuel supply actually costs TERI approximately $8.00 per ton. The Company is currently directly marketing TERI's biomass waste capacity to generators of residual waste from wood processing industries, clean construction and demolition wood debris, and non-recyclable paper products. The Company's objective is to convert the paid for fuel into tipping fee based material thereby both reducing fuel costs and increasing revenues of the Telogia Facility. The Company will initially attempt to bring the net costs of fuel acquisition to zero for the Telogia Facility and ultimately attempt to produce net revenues from the tipping fee based material. As the Telogia Facility becomes less dependent on the Cairo Facility for fuel supply, the Cairo Facility biomass waste, particularly bark mulch, can be marketed for sale to third parties producing additional revenues for the Company. K-C markets secondary fiber, pulp and paper worldwide with offices in Portland, Oregon, Lakewood, New Jersey, Hartford, Connecticut, Los Angeles, California, Rio de Janeiro, Brazil, Seoul, South Korea and Barcelona, Spain. K-C is responsible for marketing all of the Company's recycled paper and OCC, including all domestic and international shipping requirements. K-C has integrated into its operations marketing personnel from Zaitlin, Prins and Vel-A-Tran. K-C also actively trades secondary fiber pulp and paper for third party recyclers and paper producers. COMPETITION The Company faces significant competition in each of its waste handling markets. Maine Energy and PERC compete with landfills and several waste-to-energy facilities and municipal incinerators in Maine and 17 19 the New England region. However, the volume of MSW produced in the New England region has historically increased and the Company believes that it is likely to continue to increase, while the availability of landfills for waste disposal is likely to continue to decline. Even though the implementation of recycling programs to reduce MSW has increased, the Company believes that there are limits on the percentage of MSW that ultimately can be recycled and that alternatives for disposal of MSW will continue to be needed. In addition, the Company has begun to focus on the industrial waste market as an ancillary source of waste for the Maine Energy and PERC facilities and as a means of reducing its reliance upon the MSW market. Specifically, KTI Specialty and SEMCO have been formed to acquire specialty waste products for these facilities. The Company believes that the RDF technology employed by the Maine Energy and PERC facilities compares favorably with the mass-burn technology utilized by many other waste-to-energy facilities. In RDF systems, MSW is preprocessed to remove various non-combustible items which are recycled or landfilled. This results in a significantly reduced volume of ash residue, thereby lowering ultimate disposal costs, and is also complementary to current recycling programs. The Lewiston Facility competes with landfills and operators of portable wood chipping equipment. The Telogia Facility competes for biomass fuel supply with paper companies which employ on-site power generation. As the Company moves toward tipping fee based waste fuels, this facility's dependence on the current fuel supply will be decreased. The Telogia Facility is permitted to combust 100% of such tipping fee based fuels. Competition for tipping fee based material will principally come from landfills whose cost structure is greater than that of the Telogia Facility. Local landfill costs for biomass waste products range from $15.00 to $25.00 per ton, while the cost of processing the material ranges from $5.00 to $8.00 per ton at the Telogia Facility. Manner competes with several other recycled plastic brokers and direct marketing from plastic recycling plants for the post industrial plastic scrap and with materials recovery facilities for post consumer plastics. The Company believes that Manner will continue to be competitive as a result of its knowledge of the plastic recycling market and its reputation and relationship with its customers. The Company's other recycling subsidiaries which are primarily involved in the waste paper brokerage business face extensive competition. Such businesses operate with relatively thin profit margins. In order to be profitable, the waste paper broker must arrange to simultaneously buy and sell waste paper, while providing a sufficient margin to cover transportation costs and insurance. Generally, paper mills purchase paper under long-term contracts which provide for purchase prices that are adjusted in accordance with a relevant paper price index. A significant portion of the sales made by K-C are to foreign customers, and such sales are contingent upon the availability of letters of credit for such customers. KTI Recycling, which operates recycling plants in Boston, Chicago and Newark (formerly owned by Prins), faces significant price competition in each of its markets. The Newark recycling market is burdened with industry wide overcapacity and continual price pressure. Combined with high labor costs, the Newark market currently operates at very low profit margins. In the Chicago market, the Company's recycling plant has relatively low utilization and price competition is extensive. The Company does not believe there are any other facilities in or near the city of Boston which compete directly with the Charlestown Facility. CUSTOMERS Maine Energy, TERI and PERC are contractually obliged to sell all of the electricity generated at their facilities to Central Maine, Florida Power and Bangor Hydro, respectively. The loss of these electricity customers would have a material adverse affect on the business and financial condition of the Company. Maine Energy and PERC, along with approved wood burning energy production facilities, purchase the majority of the output of woodchips from KTI Bio Fuel's Lewiston Facility for use as a boiler fuel to supplement their combustion processes. The Nashville Facility receives its entire supply of MWC ash from the City of Nashville as a result of the operation of the city of Nashville's Thermal Facility. If the city of Nashville reduces the current level of 18 20 appropriation or the Nashville Thermal Facility fails to continue to operate, there would be a material adverse affect on the business and financial condition of the Nashville Facility. Prins provides recycling services to municipalities, commercial haulers and commercial waste generators whithin a geographic proximity of the respective facilities. K-C sells its products, including recyclables processed at other Company facilities, principally to paper manufacturers in the United States, Pacific Rim Countries, Europe and South America. Manner sells its products principally to manufacturers in the United States. DDS provides on- and off-site document destruction services for banks, law firms and other commercial establishments who desire confidential destruction. RAW MATERIALS The raw material demands of the PERC facility currently are met mainly by PERC's long-term waste handling agreements with approximately 200 municipalities in Maine. PERC received approximately 75% of its raw materials in 1997 from these municipalities. Maine Energy received 29% of its raw materials in 1997 from 18 Maine municipalities under long-term waste handling agreements and the majority of the balance from commercial and private waste haulers and municipalities with short-term contracts. Maine Energy and PERC are currently exploring other waste material opportunities in order to lessen their reliance on the MSW spot market, including pursuing agreements with commercial waste generators and entering new specialty waste markets. The Company believes that diversifying its raw materials base could be an important factor in gaining stability in the Company's waste material requirements if the MSW market declines due to recycling or other factors. The Company currently has not experienced a decline in the amounts of MSW raw material that it obtains from its current market areas. Because of its attractive tipping fees in recent years, Maine Energy has consistently received and processed waste at its nominal capacity. KTI Bio Fuels mainly relies on short-term treated and untreated wood waste disposal agreements for its raw materials requirements. Most of KTI Bio Fuel's wood waste disposal agreements have durations of one year or less, with many of such agreements resulting from bids on specific demolition or disposal projects concentrated in Maine or in nearby states such as New Hampshire, Massachusetts and Connecticut. KTI Bio Fuels is exploring additional wood waste markets in other nearby states such as New York and New Jersey and is also actively seeking additional sources of chemically treated wood waste and OBW for processing at the Lewiston Facility, which would not only expand its raw materials base but also would allow KTI Bio Fuels to charge higher disposal fees for such materials. The Telogia Facility utilizes biomass fuels which are a by-product of the paper pulp woodchip industry as its raw material. The Company plans to supplement and ultimately replace this raw material with tipping fee based biomass waste, such as construction and demolition debris and non-recyclable paper products. The Charlestown Facility receives a majority of its recyclable material for processing from local municipalities under long term contracts. These contracts provide that all recyclables generated in the jurisdiction of each municipality will be delivered to the Charlestown Facility. The quantity of material delivered by these communities depends on the level of source separation at the constituent households. Zaitlin, Vel-A-Tran and the Charlestown Facility's commercial building receive high grade paper from printers and publishing houses. The Chicago Facility's suppliers of high grade, pre-consumer recyclable paper are generally large printing operations with significant recycling and paper recovery operations of their own. The Newark Facility receives a majority of its OCC and ONP from other recyclers and haulers and its pre-consumer paper is received from printers and publishing houses. The Nashville Facility relies on the city of Nashville to deliver ash produced by the city's waste-to-energy facility for its raw materials. If in any year the city does not provide sufficient ash for the Nashville Facility, the Nashville Facility may mine ash from the city's landfill. 19 21 K-C obtains its products from other Company facilities, from waste generators and from third party processors. SEASONALITY The MSW market in Maine Energy's and PERC's market areas is seasonal, with one-third more MSW generated in the summer months than is generated during the rest of the year. Maine Energy and PERC rely on the spot MSW market and waste from commercial sources as needed to meet their waste material needs over that delivered pursuant to agreements with municipalities, and charge tipping fees based on prevailing prices in their respective market areas. The Company believes that its planned diversification of the waste material used by the Maine Energy and PERC facilities, such as combusting specialty waste products, will lessen any seasonality supply problems experienced by the facilities. KTI Bio Fuels is also affected by seasonal factors, as wood waste materials from construction and demolition sites in its market areas are significantly more widely available in the warmer months of the year, when construction and demolition projects usually occur. K-C, Zaitlin, the Charlestown Facility and the Newark Facility experience increased quantities of ONP and OCC in November and December, followed by reduced quantities in January, due to increased newspaper advertising and retail activity during the holiday season. GOVERNMENTAL REGULATION General The operations of the Company's waste handling businesses are subject to extensive governmental regulations at the federal, state and local levels. The Company believes that its operations are in material compliance with existing laws and regulations material to its business. The laws, rules and regulations which govern the waste handling businesses are very broad and are subject to continuing change and interpretation. No assurance can be given that the Company will be able to obtain or maintain the licenses, permits and approvals necessary to conduct its current business or possible future expansions of its business. The failure to obtain or maintain requisite licenses, permits and approvals or otherwise to comply with such existing or future laws, rules and regulations or interpretations thereof could have a material adverse effect on the Company's operations. The following discussion of statutes, regulations and court decisions are brief summaries, are not intended to be complete and are qualified in their entirety by reference to such statutes, regulations and court decisions. Energy and Utility Regulation Each of the Maine Energy facility, the PERC facility and the Telogia Facility has been certified by the Federal Energy Regulatory Commission as a "qualifying small power production facility" under The Public Utility Regulatory Policies Act of 1978, as amended ("PURPA") and regulations promulgated thereunder, which grants an exemption for such facilities from most federal and state laws governing electric utility rates and financial organization. A qualified small power production facility is exempt from the Public Utility Holding Company Act of 1935 and from certain state laws and regulations governing electric utility rates and financial organization and, the rates charged by Maine Energy and PERC for their acceptance of waste at their respective facilities are not subject to regulation under existing state and federal law. PURPA requires that electric utilities purchase electricity generated by qualifying facilities at a price equal to the purchasing utility's full "avoided cost." Avoided costs are defined by PURPA as the incremental costs to the electric utility of electric energy or capacity or both which, but for the purchase from the qualifying facility, such utility would generate itself or purchase from another source. The Company's waste-to-energy business, which accounted for approximately 66% of the Company's revenue during 1997, is dependent upon electric utilities that purchase energy produced at the Company's waste-to-energy plants. Pursuant to the Maine Energy PPA, the Bangor Hydro PPA and the Florida Power PPA, these utilities have agreed to purchase electricity generated by the respective waste-to-energy facility at 20 22 contractually agreed rates. Sales of electricity to these utilities accounted for approximately 63%, 59% and 96% of revenues of Maine Energy, PERC and the Telogia Facility, respectively, in 1997. In the event of the deregulation of electric utilities, certain electric companies may no longer be financially viable. To the extent that any of the electric utilities with whom the Company has contracts is adversely impacted by deregulation, such utilities may not be able to perform their obligations under such purchase power agreements. The State of Maine has recently enacted deregulation legislation which will require the local utilities to transfer their respective contracts with Maine Energy and PERC to newly formed regulated transmission and distribution companies. The costs of such contracts will be passed through to rate-payers beginning in the year 2000 through these transmission and distribution companies. Further, there are certain risks that the terms of such power purchase agreements may be altered or changed adversely to Maine Energy, PERC and TERI, primarily due to a bankruptcy of the contracting utility. These risks are particularly heightened at the present time because of the existence of excess energy capacity in the New England area. The rates in the agreements were established based upon predictions made more than ten years ago as to what each of Central Maine and Bangor Hydro would spend to provide the same energy and capacity as Maine Energy or PERC, as applicable, over the terms of the power purchase agreements. Contrary to the assumptions built into the contract prices, energy demand did not grow as fast as predicted and oil prices did not increase, but rather decreased. Central Maine and Bangor Hydro may thus currently purchase energy and capacity on the open market for significantly less than they are obligated to pay Maine Energy and PERC, respectively, under the power purchase agreements. Bangor Hydro has negotiated buy-outs of long-term power purchase agreements with certain of its independent producers in order to eliminate or decrease its purchase requirements at high rates. Flow Control One response by state and local governments to the increasing problems associated with solid waste disposal was the enactment of flow control ordinances which generally require that all waste generated in the municipality enacting the ordinance be directed to a specified disposal site. The purpose of these ordinances was to control the processing of solid waste from the enacting municipalities as a means of controlling waste tipping fee revenues which were relied upon as a means to support the financing and operation of solid waste disposal facilities. The enactment of flow control ordinances was authorized pursuant to Maine law and most of the municipalities with whom Maine Energy and PERC executed long-term waste handling agreements enacted such ordinances. From the municipality's perspective, having such an ordinance in place was a corollary to its agreement to a "put-or-pay" waste handling agreement which requires the municipality to pay a guaranteed annual minimum fee to the waste-to-energy facility regardless of the actual amount of MSW delivered to the facility. In May 1994, in C&A Carbone, Inc. v. Town of Clarkstown, the United States Supreme Court struck down, as an unlawful violation of the "commerce clause" of the United States Constitution, a flow control ordinance enacted by the Town of Clarkstown, New York. The Company does not believe that loss of flow control provisions would adversely impact operations at either the Maine Energy facility or the PERC facility. The long-term waste handling agreements for such facilities contractually require the municipalities to pay for waste disposal whether or not the waste is delivered. Therefore, the municipalities have little financial incentive to pay for the disposal of MSW at alternative sites even at lower tipping fees. More significantly, however, the Company believes that the tipping fees charged by both Maine Energy and PERC are less than the long-term tipping fees currently being charged by landfills and other waste incinerators in the region. In addition, the closing of landfills and the remoteness of Maine from urban areas means that there are few disposal alternatives available to Maine municipalities. Finally, as transportation costs are a significant part of total disposal costs, it is unlikely that existing disposal facilities located outside of the Maine Energy or PERC facility waste generation areas would be able to lower their tipping fees to a point that would justify the incurrence of the additional transportation expense. The Company believes that comparatively low tipping fees at the Maine Energy and PERC facilities will make them attractive alternatives to waste generators who may be free to look elsewhere if flow control ordinances restricting their disposal opportunities become unenforceable. 21 23 Environmental Laws While increasing environmental regulation often presents new business opportunities to the Company, Maine Energy, PERC and TERI, it likewise often results in increased operating costs as well. The Company, Maine Energy, PERC and TERI strive to conduct their operations in compliance with applicable laws and regulations, including environmental rules and regulations, and have as their goal 100% compliance with such laws and regulations. This effort requires programs to promote compliance, such as training employees and customers, purchasing health and safety equipment, and in some cases hiring outside consultants and lawyers. Even with these programs, management of the Company believes that in the ordinary course of doing business, companies in the environmental services and waste disposal industry are faced with governmental enforcement proceedings resulting in fines or other sanctions and will likely be required to pay civil penalties or to expend funds for remedial work on waste management facilities. At December 31, 1997, there were no pending governmental environmental enforcement proceedings where the Company, Maine Energy, PERC or TERI believe potential monetary sanctions will exceed $100,000. The possibility always exists that substantial expenditures could result from governmental proceedings, which would have a negative impact on earnings for a particular reporting period. More importantly, federal, state and local regulators have the power to suspend or revoke permits or licenses needed for operation of the plants, equipment, and vehicles of the Company, Maine Energy, PERC or any other operating subsidiary of the Company based on the applicable company's compliance record, and customers may decide not to use a particular disposal facility or do business with a company because of concerns about its compliance record. Suspension or revocation of permits or licenses would have a negative impact on the Company's business and operations and could have a material adverse impact on the Company's financial results. The Company's waste-to-energy, ash recycling and wood processing business activities at its facilities and its transportation and waste disposal business activities are regulated pursuant to federal, state and local environmental laws. Federal laws such as the Clean Air Act of 1990 as amended (the "Clean Air Act"), and the Clean Water Act and their state analogs govern discharges of pollutants from waste-to-energy facilities to air and water, and other federal, state and local laws such as the Resource Conservation and Recovery Act of 1976, as amended ("RCRA"), comprehensively govern the generation, transportation, storage, treatment and disposal of solid waste. These environmental regulatory laws, and others such as the Comprehensive Environmental Response, Compensation and Liability Act of 1980, as amended ("CERCLA"), may make the Company potentially liable in the event of environmental contamination associated with its activities, facilities or properties. The environmental regulatory laws and regulations or licenses and permits issued thereunder also establish operational standards, including specific limitations on emissions of certain air and water pollutants. Failure to meet these standards could subject the facilities to enforcement actions and, unless excused by particular circumstances, fines or other liabilities. Standards established pursuant to the environmental regulatory laws and governmental policies governing their enforcement may change. For example, new technology may be required or stricter standards may be established for the control of discharges of air or water pollutants or for solid waste or ash handling and disposal. Such future developments could affect the manner in which the Company operates its facilities and could require significant additional capital expenditures to achieve compliance with such requirements or policies. In the case of Maine Energy and PERC, however, in most circumstances all or a portion of these compliance costs may be recovered from the communities with long-term waste handling agreements as a component of the variable portion of the tipping fee pursuant to change-in-law provisions of such agreements. CERCLA, and other environmental remediation laws, may subject the Company to strict joint and several liability for the costs of remediating contamination associated with contaminated sites, including landfills, at which there has been disposal of residue or other waste handled, transported or processed by the Company and real property owned by the Company which may be contaminated. The Company has no information that might indicate that it may be a potentially responsible party under CERCLA or any other environmental remediation law. 22 24 Timely applications have been made for the air emissions permits for the Maine Energy, PERC and Telogia facilities. Under Maine regulatory law, a permit continues in effect provided that a timely application for renewal is made. In Maine Energy's case, the application was submitted in compliance with state mandate during August 1996. Thereafter, in December 1996, a public hearing was held by the MDEP on the application and to address the favorable results of an independently conducted health risk assessment pertaining to Maine Energy. Final adjudication is expected during mid to late 1998. In the case of PERC, a renewal application was submitted in advance of the deadline. Final approval is expected in December 1998. Management of the Company believes that the Maine Energy, PERC and Telogia facilties are in compliance with the federal Clean Air Act, its implementing regulations and all other applicable regulations and, therefore, anticipates that the permits will be renewed following the hearings. There can be no assurance, however, that new conditions will not be imposed in the permits or that the permits will be renewed. Management of Maine Energy and PERC believe that relationships with Maine environmental regulators are good and there are no pending or, to such management's knowledge, any threatened enforcement actions. The Company, which is responsible for operating the Maine Energy facility, monitors applicable environmental standards and evaluates its selection of technology to ensure that applicable standards are being met. The United States Supreme Court determined in City of Chicago v. Environmental Defense Fund, a case interpreting provisions of RCRA, that the generation of ash residue from waste-to-energy facilities in the incineration process is not exempt from hazardous waste regulation. The Company believes that the Supreme Court's decision will have no material adverse effect on operations at the Maine Energy, PERC and Telogia facilities. The ash produced at the Maine Energy and PERC facilities is and always has been tested for hazardous wastes and has generally met the requirements of non-hazardous material according to the regulations implementing RCRA promulgated by the Environmental Protection Agency since their adoption. Any ash residue that is designated as hazardous material is disposed of according to regulations governing the disposal of such material. Moreover, the Company's ash residue is disposed in landfills segregated to accept ash residue only, and, to the Company's knowledge, the landfill facilities at which the ash residue is disposed meet or exceed the applicable standards for such facilities under RCRA. Further, the Company receives indemnification from Waste Management of Maine, Inc. with respect to potential environmental liabilities relating to ash residue delivered for disposal by Maine Energy. There can be no assurance, however, that the current regulations governing the testing and disposition of ash residue will not be modified and made more stringent and require operational or technological adjustments at the Maine Energy and PERC facilities, which adjustments could have a material adverse effect on the operation of such facilities and the financial viability or profitability of the Company. Maine Energy's waste handling agreements with its host communities of Biddeford and Saco prescribe a set of standards for noise, odor and ash emissions from the Maine Energy facility and impose penalties in the event of non-compliance. Since the Maine Energy facility is sited directly in the commercial area of Biddeford, the Company has implemented stringent operational practices to mitigate the escape of odors from the Maine Energy facility including the use of air lock doors at the waste-hauling trucks' entrance to, and exit from, the facility's tipping floor. Management believes that the Maine Energy facility has been in compliance with noise, odor and ash emission standards. In order to operate the Lewiston Facility, KTI Bio Fuels is required to maintain a site location and solid waste permit issued by MDEP and a junkyard permit issued by the City of Lewiston, Maine. The site location and solid waste permit has expired, but a timely application for the renewal of same was filed and the Lewiston Facility continues to operate under the grandfather provisions of Maine law. Maine state law and an ordinance of the City of Lewiston forbid the operation of "junkyards" without obtaining a permit. The nature of the Lewiston Facility's operation puts it within the definition of a junkyard. The permit is issued on a yearly basis and local officials have the authority to impose conditions in the permit consistent with public health and safety. Renewal is subject to a public hearing. The KTI Bio Fuels permit contains numerous special conditions, the majority of which were inserted in response to two fires that occurred at the Lewiston Facility, including, without limitation, restrictions on the number and size of wood waste piles which may be maintained on the premises and the requirement that fire hydrants and an additional 23 25 access road to the Lewiston Facility from the main road be provided. The permit was most recently renewed on February 4, 1997. The Company believes that the Lewiston Facility is in compliance with the provisions of the permit. Total Waste Management ("TWM") is involved in the transportation of both liquid and solid waste. TWM is a fully licensed hazardous waste transporter and operates both a hazardous waste and a special waste transfer facility at its Newington, New Hampshire site. TWM also operates a 700,000 gallon used oil processing and marketing facility at the Newington site. TWM's operations staff is fully trained for emergency response work, industrial service work and tank cleaning, removal and maintenance services. Its compliance and training department is fully staffed to deal with all Occupational Safety and Health Administration, Department of Transportation , US EPA and state rules and regulations. TWM is a defendant in a lawsuit filed in the United States District Court of New Hampshire on October 17, 1991 by Kleen Laundry and Dry Cleaning Corp. in Lebanon, New Hampshire. The plaintiff alleges that TWM caused subsurface contamination during the removal operations of several underground petroleum storage tanks. TWM denies the allegation and has retained counsel to defend the lawsuit. The former shareholders of TWM have indemnified the Company against any claims relating to such lawsuit, other than for legal fees. DISCONTINUED OPERATIONS During 1996, the Company disposed of its computer services segment which was composed entirely of Convergent Solutions, Inc. ("CSI"). The sale was completed in two separate transactions. On July 26, 1996, certain assets and liabilities of CSI were sold to CIBER, Inc. ("CIBER")for $5,000,000. Also, on July 29, 1996, after the transfer of certain of CSI's remaining assets and liabilities to CIBER, all of the outstanding common stock of CSI was sold to certain members of CIBER's management for $5,000. In addition, the Company provided cash advances in the form of notes receivable to the buyers of CSI aggregating $444,643 at December 31, 1996. The notes receivable are due on July 29, 2000, but were prepaid on September 24, 1997. EMPLOYEES As of December 31, 1997, the Company had a total of 493 full time employees, comprised of twenty-two (22) full time employees on its corporate staff, eighty (80) full time employees at the Maine Energy facility, sixteen (16) full time employees at the Lewiston Facility, thirty-one (31) full time employees at the Telogia Facility, six (6) full time employees at the Cairo Facility, fifteen (15) full time employees at the Manner facility in Annapolis, Maryland, ninety five (95) full time employees at the Charlestown Facility, one hundred forty seven (147) full time employees at the Newark Facility, twenty three (23) full time employees at the Chicago Facility, twenty seven (27) full time employees at the Biddeford Facility, thirteen (13) full time employees at the DDS Facility and eighteen (18) full time employees at the K-C facilities. The employees at the PERC Facility and the Nashville Facility are not Company employees. None of the Company's employees are covered by collective bargaining agreements and the Company considers its employee relations to be good. FORWARD-LOOKING STATEMENTS All statements contained herein and in "Management's Discussion and Analysis of Financial Condition and Results of Operations" that are not historical facts, including but not limited to statements regarding the Company's current business strategy, prospective joint ventures, and plans for future development and operations and predictions of future tipping fees, management fees payable to KTI, future compliance with applicable laws and governmental regulations, future capacity and processing amounts and cash flow and its uses, are based upon current expectations. These statements are forward-looking in nature and involve a number of risks and uncertainties, many of which are not within the Control of the Company. Actual results may differ materially. Among the factors that could cause actual results to differ materially are the following: (i) the availability of sufficient capital to finance the Company's business plan and its other capital needs on terms satisfactory to the Company; (ii) competitive factors such as availability of less expensive waste disposal outlets or expanded recycling programs that may significantly reduce the amount of waste products available 24 26 to the Company's facilities; (iii) restructuring of the Company's power purchase agreements with Bangor Hydro; (iv) changes in labor, equipment and capital costs; (v) the ability of the Company to consummate any contemplated joint ventures and/or restructuring on terms satisfactory to the Company; (vi) changes in regulations affecting the waste disposal and recycling industries; (vii) the ability of the Company to comply with the restrictions imposed upon it in connection with its outstanding indebtedness; (viii) future acquisitions or strategic partnerships; (ix) general business and economic conditions; and (x) other factors described from time to time in the Company's reports filed with the Securities and Exchange Commission. The Company wishes to caution readers not to place undue reliance on any such forward-looking statements, which statements are made pursuant to the Private Litigation Reform Act of 1995 and, as such, speak only as of the date made. 25 27 ITEM 5. MARKET FOR REGISTRANT'S COMMON EQUITY AND RELATED STOCK HOLDER MATTERS The Company became a public company on February 8, 1995. From February 8, 1995, until February 14, 1996, the Common Stock was traded in the over-the-counter market on the NASDAQ SmallCap Market under the symbol KTIE. Since February 14, 1996, the Company's Common Stock has traded on the NASDAQ National Market tier of The NASDAQ Stock Market under the symbol KTIE. The following table sets forth the high and low sale prices for the Common Stock for the periods indicated, as reported on the NASDAQ Small Cap Market and the NASDAQ National Market System.
HIGH LOW PRICE PRICE ----- ----- February 8, 1995 through March 31, 1995..................... $ 6 3/8 $ 5 1/4 April 1, 1995 through June 30, 1995......................... 6 1/8 5 3/8 July 1, 1995 through September 30, 1995..................... 8 7/8 5 3/8 October 1, 1995 through December 31, 1995................... 9 8 1/4 January 1, 1996 through March 31, 1996...................... 8 5/8 6 April 1, 1996 through June 30, 1996......................... 7 3/8 6 1/4 July 1, 1996 through September 30, 1996..................... 8 1/2 6 1/4 October 1, 1996 through December 31, 1996................... 11 1/4 7 January 1, 1997 through March 31, 1997...................... 9 1/8 7 3/16 April 1, 1997 through June 30, 1997......................... 9 1/2 7 1/2 July 1, 1997 through September 30, 1997..................... 14 7/8 8 5/8 October 1, 1997 through December 31, 1997................... 17 1/2 13 1/2
On March 27, 1998, the last reported sale price of the Common Stock as reported on the NASDAQ National Market System was $16.875 per share. There were 196 record owners of the Company's 9,477,953 outstanding shares of Common Stock as of March 27, 1998. The Company has not paid any cash dividends on its Common Stock or the Series A Convertible Preferred Stock during the period such Series A Convertible Preferred Stock was outstanding, and the Company does not anticipate paying any cash dividends on its Common Stock in the foreseeable future. In February 1998, all shares of the Company's Series A Convertible Preferred Stock were converted into shares of Common Stock. The Company is required to pay aggregate annual dividends of $1,872,500 in the aggregate on the Series B Preferred Stock. In November 1997, the Company paid aggregate dividends of $395,472 to its 27 28 holders of Series B Preferred Stock, representing the dividends earned from the date of issue through the end of the third quarter of 1997. In February 1998, the Company paid the full aggregate quarterly dividend of $468,125 to the holders of Series B Preferred Stock, representing the dividends earned in the fourth quarter of 1997. On February 28, 1997, a 5% stock dividend was declared, payable on March 28, 1997 to holders of Common Stock of record on March 14, 1997. The Company's bank credit facility and the Series B Preferred Stock contain restrictions on the payment of cash dividends on the Common Stock. It is anticipated that for the forseeable future, the Company will use its capital for strategic opportunities and to reduce debt and not pay cash dividends on its Common Stock. 28 29 ITEM 7. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS GENERAL The Company is a holding company that derives its revenues from its subsidiaries. During 1997, as part of its integrated waste management strategy, the Company acquired several businesses and additional partnership interests. To expand into additional post industrial and post consumer waste handling and recycling, the Company acquired the assets of Prins, Zaitlin, and DDS. As a result of these acquisitions, the Company now operates recycling facilities in Biddeford, Maine, Charlestown, Massachusetts (a borough of Boston), Newark, New Jersey and Franklin Park, Illinois (a suburb of Chicago). To strengthen the Company's ability to market these recycled materials, the Company acquired K-C, a worldwide marketer of secondary fiber and pulp substitutes. In addition, the acquisition of Zaitlin gave the Company a marketing presence in ferrous and non-ferrous metals. These operations complement Manner's plastics marketing operations and Powership Transports' transportation brokerage, which were acquired in November, 1996. To forward the Company's strategy of increasing its ownership of waste-to-energy plants, the Company acquired additional partnership interests in PERC. On September 29, 1997 and November 12, 1997, the Company acquired, respectively, 49.5% and 14.8% additional partnership interests in PERC, bringing its ownership interest to 71.3% at December 31, 1997. Because the Company's interests in PERC were acquired in two separate transactions, the consolidated statements of operations for the year ended December 31, 1997 include the operations of PERC from January 1, 1997 and include adjustments to eliminate minority interest 29 30 and the pre-acquisition earnings of PERC attributable to the partnership interest acquired on September 29, 1997. Prior to 1997, PERC was accounted for under the equity method of accounting. For presentation purposes, this section will discuss and analyze, in addition to the Company's results, the results of PERC for the periods which it was accounted for under the equity method. WASTE-TO-ENERGY The Company, since inception, has developed and managed waste-to-energy facilities. The Company's subsidiaries, Maine Energy and PERC, both take in municipal solid waste and convert it into fuel which is consumed in the generation of electric power. A subsidiary of the Company is the operator of Maine Energy on a cost-plus basis and a co-operator of PERC on an annual fee basis. On November 22, 1996, the Company purchased its third waste-to-energy facility by acquiring TEII from CNA and a group of ten investors. TEII owned these operating assets through subsidiaries. The waste-to-energy facility is located in Telogia, Florida. This facility takes in biomass wastes to be combusted to produce electric power. Maine Energy, PERC and the Telogia Facility principally derive their revenues from sale of electric power generated from the combustion of waste products and sold under long-term contracts with local utilities and, in the case of Maine Energy and PERC, from tipping fees received under long-term, short-term and commercial waste disposal contracts with municipalities and spot market waste received from haulers. During 1997, the Telogia Facility began taking a portion of its fuel supply under short-term tipping fee contracts with biomass waste generators and haulers. The Telogia Facility is focused on increasing the receipt of tipping fee biomass wastes to supplant paid for fuel. The utilities pay each facility based on the kilowatts delivered to the utility in accordance with rates agreed to at the inception of the contracts. PERC's and the Telogia Facility's rates are adjusted annually for expected or actual increases in inflation. The disposal fees paid by the municipalities and waste haulers to Maine Energy, PERC and the Telogia Facility are based on the tons of waste delivered. The rate charged by each of Maine Energy and PERC under its long-term contracts for each ton of MSW delivered is based on the contractual tipping fee rate consisting of a fixed component and a variable component which is adjusted as a result of inflation, changes in law and changes in operating costs of the applicable facility. The fixed fee component escalates annually with changes in the local consumer price index. Maine Energy's and PERC's variable fee is determined by comparing certain of the then current operating and financing costs against contractually agreed to base operating and financing costs. In the case of Maine Energy, the cumulative net increases of all of these cost items is divided by a total tonnage factor for the facility to determine the per ton variable component. PERC's variable component is calculated in a similar fashion but takes into account not only net increases, but also net decreases in these costs. This can cause the variable component to be a negative amount effectively reducing PERC's fixed fee component. Based on PERC's long-term contracts, any decreases or increases in operating or financing costs are passed through to the affected municipal customers with no benefit or detriment to PERC. The rate charged by each of Maine Energy, PERC and Telogia for short-term municipal and commercial contracts (usually one to six years) and spot market contracts are based on the general market conditions for MSW. ANALYSIS OF TONNAGE RECEIVED
YEAR ENDED DECEMBER 31, ----------------------------- MAINE ENERGY: 1997 1996 1995 ------------- ------- ------- ------- Long-Term Municipal Contracts............................... 72,765 71,203 68,380 Short-Term Municipal Contracts.............................. 39,151 45,445 36,214 Spot Market................................................. 56,759 72,634 83,647 Commercial.................................................. 85,677 56,352 36,452 ------- ------- ------- Total............................................. 254,352 245,634 224,693 ======= ======= =======
30 31 Growth in Maine Energy's tonnage received was 3.5% and 9.3% in 1997 and 1996, respectively, due to improved processing techniques, resulting in higher throughput, allowing for increased MSW receipts. Maine Energy is at capacity for MSW processing and uses supplemental fuels only for flame stabilization.
YEAR ENDED DECEMBER 31, ----------------------------- PERC: 1997 1996 1995 ----- ------- ------- ------- Long-Term Municipal Contracts............................... 205,524 203,875 200,908 Short-Term Municipal Contracts.............................. 17,703 18,341 17,614 Spot Market................................................. 32,188 13,163 16,703 Commercial.................................................. 19,991 18,144 13,396 ------- ------- ------- Total............................................. 275,406 253,523 248,621 ======= ======= =======
Growth in PERC's tonnage received was 8.6% and 2.0% in 1997 and 1996, respectively, due primarily to increased activity in the out-of-state market for MSW. PERC still has capacity for approximately an additional 75,000 tons of MSW. Obtaining additional MSW is a principal company goal for 1998. The Company's MSW waste disposal operations are subject to seasonal fluctuations. Reduced volumes of waste are generated during the winter months. At Maine Energy, this requires reductions in spot market tipping fees seasonally and, at PERC, increased reliance on supplemental fuel, principally woodchips. The Company's Maine facilities are located in summer vacation areas and larger volumes of waste are generated during that season enabling increases in the spot market tipping fees charged to the customers of Maine Energy and PERC and decreases in their reliance on supplemental fuel. General economic conditions of the surrounding area also have an impact on the availability of waste, with greater levels of waste usually generated during periods of good economic conditions. The waste-to-energy plants also have periodic scheduled shutdowns each year, usually two weeks in April or May, for major maintenance and capital projects. During 1997, the Telogia Facility was shutdown for an extended period of 50 days for retrofits and major maintenance to upgrade the facility with improved combustion technology and expanded waste processing capabilities. As a result of the retrofit, the expected life of the facility has been extended. In May 1996, Maine Energy restructured its agreement with Central Maine by entering into a series of agreements with CL One and Central Maine, which provided for the purchase of Maine Energy's available power generation capacity by CL One, and amending the Central Maine PPA (together with the agreement, the "Agreements"). CL One made an initial payment of $85 million and agreed to make additional quarterly payments through May 31, 2007 to Maine Energy as a portion of the purchase price and for reimbursement to Maine Energy of certain expenses. In consideration of its payments to Maine Energy, CL One was assigned all rights to capacity from the Maine Energy facility through May 31, 2007. In the restructuring, the term of the Central Maine PPA was extended from May 31, 2007 to December 31, 2012. Pursuant to the Agreements, Maine Energy has agreed to sell energy to Central Maine through May 31, 2007 at an initial rate of 7.18 cents per kWh which escalates by 2% per annum. Beginning June 1, 2007 until the expiration date of the contract, Maine Energy is to be paid market value for both its energy and capacity by Central Maine. Maine Energy retired the outstanding principal amount of $64.5 million of the Biddeford Bonds with the proceeds of the sale of its capacity. Utilizing the balance of the proceeds and a portion of the reserve funds available, the Company substantially reduced the outstanding principal amount of Maine Energy's subordinated indebtedness by paying off $29.5 million of subordinated debt. During 1997, Maine Energy made an additional $2 million payment of principal and interest on subordinated debt. Also in October, 1997 the Company acquired approximately $2.4 million of the subordinated notes from one of the former limited partners. As of December 31, 1997 the net balance of the subordinated debt at Maine Energy was $11,949,000. Under the terms of the Central Maine restructuring, a $45 million letter of credit was issued to Central Maine by ING (US) Capital Corporation, ("ING"). If, in any year, Maine Energy fails to produce 100,000,000 kWh of electricity (a "100,000,000 kWh test") and Maine Energy does not have a force majeure defense (physical damage to the plant and other similar events), Maine Energy is obligated to pay $3.75 million to Central Maine as liquidated damages. Such payment obligation is secured by the ING letter of credit. In each year in which 100,000,000 kWh is produced, the balance of the ING letter of credit is 31 32 reduced by $3.75 million. If, in any year, Maine Energy fails to produce 15,000,000 kWh of electricity (a "15,000,000 kWh test") and Maine Energy does not have a force majeure defense, Maine Energy is obligated to pay the then balance of the ING letter of credit to Central Maine as liquidated damages. In 1997, the 15,000,000 kWh and the 100,000,000 kWh tests were met, resulting in a reduction of the amount of the ING letter of credit to $37.5 million. On January 30, 1998, the partners in PERC, the MRC, which represents 130 municipalities served by PERC, and Bangor Hydro, executed an Restructuring Agreement, outlining the principal terms of a restructuring of the Power Purchase Agreement between PERC and Bangor Hydro and certain provisions relating to amendments to the Waste Disposal Agreements between PERC and the 130 municipalities represented by the MRC. At the same time, the partners in PERC and Bangor Hydro entered into a commitment with FAME to refinance the existing tax exempt bonds issued to finance the original construction of the PERC facility. Both documents contain significant conditions at closing, which are not entirely in the control of the parties to such documents. Accordingly, no assurance can be given that the Company will be able to complete the transactions contemplated by such documents. The Restructuring Agreement provides that Bangor Hydro will make a one time payment of $6 million to PERC at the time of the closing of the refinancing of the existing tax-exempt debt, and will make additional quarterly payments of $250,000 per quarter for four years, for an additional total of $4 million, and issue warrants to purchase two million shares of Bangor Hydro common stock which will be divided equally between the MRC on behalf of its member municipalities and the PERC partners. The exercise price of such warrants is $7.00 per share and the warrants will expire 10 years after issuance. The right to exercise such warrants will vest over 4 years. In exchange for such consideration, Bangor Hydro will be entitled, assuming performance of all of its obligations under the Bangor Hydro PPA, to receive a rebate of a portion of its purchase price of electric power from PERC, equal to one third of the cash available for distribution from PERC. This transaction is contingent upon, among other things, the closing of a reissuance of the tax-exempt bonds of FAME, pursuant to the FAME commitment. The FAME commitment provides for a refinancing of the existing tax-exempt debt which matures in 2004, with an adjustable rate tax-exempt security with an extended maturity of 20 years, with customary fees. The FAME bonds would be backed by the moral obligation of the State of Maine. The refinanced bonds will be secured by substantially all of the assets of the PERC project (including the $10 million to be received from Bangor Hydro), a guaranty of $3 million from the Company and a guaranty of annual debt service, subject to a maximum amount of $4.2 million, by Bangor Hydro. The guaranty by Bangor Hydro is dependent upon receipt of all necessary orders and consents from the Maine Public Utility Commission and Bangor Hydro's lenders. The amendments to the Waste Disposal Agreement will be effective upon receipt of acceptance of not less than 50% of the Charter Municipalities (as determined by tonnage delivered to PERC). PERC may terminate the transactions if 25% or more of the Charter Municipalities reject or otherwise object to the transactions. The amendments permit the Charter Municipalities: (a) to make equity contributions to PERC, only and to the extent of the MRC's share of distributable cash from PERC and one-half of the Bangor Hydro quarterly payment, of up to $31 million, which will be used to prepay the FAME bonds outstanding, (if all $31 million are contributed, the municipalities will own a 50% partnership interest in PERC); (b) purchase all of the remaining PERC interests in 2018 at the then fair market value, in lieu of the existing right to purchase PERC at its then book value in 2004; (c) extend the term of the Waste Disposal Agreements to 2018, and (d) to reduce cash available for distribution to the Charter Municipalities to one third from one half. The transactions are expected to close in May, 1998. The term sheet provides that if the closing is after May 1, 1998, the financial terms of the transaction are subject to retroactive adjustment. Both documents contain significant conditions to closing, which are not entirely in the control of the parties to such documents. No assurance can be given that the transactions contemplated by such documents can be successfully completed. 32 33 Wood Processing The Company owns and operates two wood processing facilities. KTI BioFuels, located in Lewiston, Maine, accepts hard-to-handle materials such as railroad ties, telephone poles, bulky wood items, and construction/demolition ("C&D") debris, processes them into wood chips, and sells the wood chips to PERC, as a supplemental fuel, or to third parties. The plant processed 40,510 and 48,093 tons of these materials in 1997 and 1996 respectively. The Company will seek to expand this business in 1998 via acquisition of other C&D processors. A second plant acquired in the TEII transaction, which is located in Cairo, Georgia, processes pulpwood logs into woodchips and other wood by-products such as bark trimmings. Currently, the Cairo Facility processes exclusively for Stone Container under a long-term tolling agreement, operating on a single shift. The approximately 100 acre site has the capacity for the storage and staging of additional raw materials and finished goods; the Company is therefore actively seeking expansion of its operation. During 1997, the Cairo facility processed approximately 365,000 tons for Stone Container producing approximately 317,000 tons of wood chips and approximately 48,000 tons of bark trimmings. Specialty Waste Handling Effective March 29, 1996, KTI Ash purchased a 60% interest as a limited partner in American Ash Recycling of Tennessee, Ltd., a Florida limited partnership ("AART"). The general partner American Ash Recycling Corp. of Tennessee, a Florida corporationis the previous owner of the Nashville Facility. The partnership is carrying on the business of the predecessor corporation. The Company has a priority on the distributions of earnings and cash flow from the Nashville Facility to the extent of 75% of the earning and cash flow generated until it receives $315,000 per annum on a cumulative basis. The purchase price was $2,100,000. AART recycles MWC ash at its Nashville Facility converting the ash principally into construction aggregate after recovering recyclable metals. The Company also acquired all of the partnership interests of American Ash Recycling of New England ("AARNE") in the Maine Partnership, which had been formed to operate a similar facility in the State of Maine (the "Maine Partnership"). The Company purchased the Maine Partnership for $1,060,000 in two separate transactions. As a result of the receipt of permits to operate an ash recycling facility in Maine, Waste Management of Maine, Inc., the current provider of ash disposal services for Maine Energy, agreed to lower its disposal rate to the approximate cost which would have been charged by AARNE to Maine Energy a portion of which are passed along to AARNE. As a result, Maine Energy and AARNE benefited from the savings of $1,130,000 and $1,150,000 during 1997 and 1996, respectively. The Company, as a result of this acquisition has the exclusive right to own and operate a MWC ash recycling facility in the State of Maine utilizing American Ash Recycling technology. Utilizing the existing permits, the Company expects to install this technology at Maine Energy and/or PERC. KTI Specialty Waste was formed to procure materials for processing and combustion at Maine Energy and PERC. While spot market MSW at Maine Energy and PERC is tipped at rates between $25 and $35 per ton, certain specialty materials, such as off-spec over the counter pharmaceuticals, oily rags and absorbents, off-spec paints, and other industrial and commercial wastes, command tipping fees between $65 to $350 per ton. Maine Energy and PERC's RDF processing lines and environmental permits allow each plant to accept many of these hard-to-handle wastes. During 1997, KTI Specialty Waste marketed Maine Energy's and PERC's specialty waste capacity directly to waste generators and to waste brokers. As a result, Maine Energy processed approximately 12,000 tons of specialty waste during each of 1997 and 1996. Recycling Recycling Facilities As part of the TEII acquisition, the Company acquired a plastics recycling facility in Tuscaloosa, Alabama. The Company determined that this facility did not fit with its operating strategy. The operations were sold to the plant's managers in July, 1997 for $280,000 in cash. The Company recorded a loss on sale of 33 34 approximately $20,000 from this transaction. In addition, the operations generated a $244,000 operating loss for the year. On August 1, 1997, the Company purchased Zaitlin and DDS. Zaitlin operates a secondary fiber recycling facility in Biddeford, Maine. Sam Zaitlin, the former president, has joined the executive management team of KTI in a senior marketing position. DDS accepts, shreds, and bales sensitive documents from banks, brokerage firms and law firms, and other companies, then sells the baled materials to paper mills. The Zaitlin facility and DDS facility in Woburn, Massachusetts were consolidated into the Charlestown Facility. On November 14, 1997, the Company acquired the assets of Prins, as part of a plan of reorganization filed with the US Bankruptcy Court for the District of New Jersey. The acquisition was accounted for as a purchase. The Company paid approximately $15 million in cash, substantially all of which was provided by two separate loans from KeyBank. In addition, the Company assumed approximately $1 million of liabilities. The assets are located in Charlestown, Massachusetts, Newark, New Jersey and Franklin Park, Illinois. KTI had operated the assets of Prins under a management agreement with Prins' principal lender from May 1997 until the acquisition date. Subsequent to the acquisition, the Company has entered into a series of variable rate tipping contracts with municipalities in the Boston area. These contracts provide for the Company to be paid a tipping fee by the municipalities to cover processing costs and to provide a predictable profit margin. The municipalities are then entitled to receive rebates if the selling prices of recycled paper exceed certain benchmark levels. By providing a budgeting base to municipalities but offering potential revenues should markets improve, the Company has been able to secure five to thirteen year contracts, eliminating the costly and time consuming annual or biennial bidding cycle. At the Newark Facility, the Company installed experienced management, and is prepared to bid on municipal contracts for post-consumer recyclables in the 30 mile radius around the plant. Management reduced operating costs by reconfiguring the workforce to match plant capacity and installing tighter controls on repair and maintenance budgets. The Company made significant equipment retrofits to allow processing of recyclables not handled by other firms in the area. In addition, a major capital expenditure is budgeted for 1998, which will increase throughput capacity on all existing processing lines, streamline material flow through the facility, and expand the menu of recyclables which can be handled profitably. In Franklin Park, the Company has installed senior management familiar with the mid-west marketplace, and is renegotiating its contracts with current suppliers. In addition, two other major recyclers/haulers in the area have inquired regarding toll processing of their recyclables at the Chicago Facility; these negotiations are expected to lead to a significant increase of throughput by the end of the second quarter of 1998. Marketing Operations On September 19, 1997, the Company purchased K-C. K-C operates a worldwide secondary fiber and pulp brokerage operation from its offices in Portland, Oregon and Lakewood, New Jersey. In addition, K-C has representatives in major cities around the world. Over the remainder of 1997, K-C assumed full responsibility for marketing all materials generated at the Company's recycling facilities. Zaitlin has a ferrous and non-ferrous metals brokerage business. Manner Resins more than doubled the tonnage brokered in 1997 compared to 1996 and continues to broaden its market outreach. Powership Transport, formed in 1997, generated $1 million in revenues from transportation brokerage operations. The company intends to use Powership Transport's resources to lower its shipping costs. KTI BioFuels initiated a waste brokerage business, whose function is to secure additional municipal solid waste for Maine Energy and PERC. The Company receives a management fee from Maine Energy and PERC. Since Maine Energy and PERC are still partially owned by third parties, the management fee permits the Company to derive additional cash flow from operations. During 1997, prior to the acquisition of the Prins facilities the Company earned fees of $700,000 under a management agreement with Prins' principal secured lender. As part of its overall 34 35 strategy, the Company is seeking to acquire other distressed businesses, and expects to operate some of those businesses for some time before acquiring them. DISCONTINUED OPERATIONS On February 8, 1995, the Company acquired Computer Services, Inc. ("Computer Services"). As a result of the acquisition the Company participated in two business segments, waste handling and computer services. The Company's operations in the Computer Services segment were carried out principally by its wholly-owned subsidiary DataFocus. DataFocus is primarily engaged in client-server systems software engineering and application development services. On July 19, 1996, DataFocus executed an agreement with CIBER, Inc. ("CIBER"). Pursuant to the Agreement, DataFocus sold substantially all of the assets of DataFocus' Business Systems Division, other than cash and accounts receivable, to CIBER for $5,000,000, subject to customary prorations. DataFocus retained cash, accounts receivables and substantially all of the liabilities of its Business Systems Division that arose prior to July 26, 1996. The net proceeds of such sale, including cash and accounts receivable retained, less related liabilities, were approximately $4,250,000. Additionally, on July 29, 1996, the Company sold the stock of DataFocus to certain members of the management of DataFocus. Pursuant to the sale, the Company received $5,000 in cash, the cancellation of stock options issued to DataFocus management to purchase 132,328 shares of the Company's Common Stock, the cancellation of an option to purchase 20% of the common stock of DataFocus and a royalty agreement. Under the royalty agreement, the Company receives a monthly base royalty payment of $5,000 and quarterly payments of additional royalties, equal to 5% of net revenue from the sale of NuTCRACKER software product in excess of $4,000,000 per year. The Company received $60,000 in royalties in 1997. DataFocus will have the right to repurchase the Company's rights under the royalty agreement from the Company for the following payments: three times the royalty payments due to the Company for the twelve months immediately prior to the date of notice of repurchase, if given before July 29, 1998; two times the royalty payments due to the Company for the twelve months immediately prior to the date of notice of repurchase, if given on or after July 29, 1998 but before July 29, 1999; or an amount equal to the royalty payments due to the Company for the twelve months immediately prior to the date of notice of repurchase, if given after July 29, 1999. As part of the sale of DataFocus to its management, the Company agreed to loan up to $500,000 to certain members of the management of DataFocus, including Thomas A. Bosanko, who was a director of the Company through August 13, 1996. The loan carried interest at 8% per annum and provided for level quarterly principal payments over a four year period. The loan was secured by shares of the Company's Common Stock owned by such members of management of DataFocus. The loan was repaid during 1997. Loss from discontinued operations of $714,000 for the year ended December 31, 1996, resulted from the sale and disposal of the Company's computer service division. 35 36 RESULTS OF OPERATIONS YEAR ENDED DECEMBER 31, 1997 COMPARED WITH YEAR ENDED DECEMBER 31, 1996
YEAR ENDED DECEMBER 31, ---------------------------------- 1997 1996 --------------- --------------- Revenue: Waste-to-energy: Electric power......................................... $38,968 40.5% $20,821 30.4% Sale of capacity, net.................................. 33,203 48.5% Waste processing....................................... 31,545 32.8% 13,975 20.4% Recycling................................................. 25,644 26.7% 509 0.7% ------- ----- ------- ----- Total revenues....................................... 96,157 100.0% 68,508 100.0% Costs and expenses: Electric power and waste processing operating costs....... 47,654 49.6% 19,610 28.6% Recycling................................................. 20,099 20.9% 508 0.8% Selling, general and administrative....................... 2,978 3.1% 2,389 3.5% Depreciation and amortization............................. 8,893 9.2% 6,336 9.2% Interest expense, net..................................... 5,086 5.3% 4,464 6.5% Other income.............................................. (390) (0.4%) ------- ----- ------- ----- Total costs and expenses............................. 84,320 87.7% 33,307 48.6% Equity in net income of PERC.............................. 333 0.5% Loss on sale of investments............................... (296) (0.4%) ------- ----- ------- ----- Income from continuing operations before minority interest, income taxes and extraordinary item.......... 11,837 12.3% 35,238 51.4% Minority interest......................................... (6,331) (6.6%) (18,610) (27.2%) Income from continuing operations before income taxes and extraordinary item..................................... 5,506 5.7% 16,628 24.3% Income tax (benefit)...................................... (2,586) (2.7%) ------- ----- ------- ----- Income from continuing operations before extraordinary item................................................... 8,092 8.4% 16,628 24.3% Discontinued operations Loss from discontinued operations............................................. -- (714) (1.0%) ------- ----- ------- ----- Income before extraordinary item.......................... 8,092 8.4% 15,914 23.2% Extraordinary item........................................ -- (2,248) (3.3%) ------- ----- ------- ----- Net income........................................... 8,092 8.4% 13,666 19.9% Accretion and paid and accrued dividends on preferred stock.................................................. (1,408) (1.4%) ------- ----- ------- ----- Net income available to common shareholders.......... $ 6,684 7.0% $13,666 19.9% ======= ===== ======= =====
REVENUES Waste-to-Energy The Company's electric power revenues increased by $18,147,000, or 87.2%, for the year ended December 31, 1997 compared to 1996. This increase principally resulted from the consolidation of PERC in 1997 which accounted for an increase of $18.6 million and the inclusion of Telogia Facility for the entire year in 1997 compared to only five weeks in 1996 which resulted in an increase of $4.6 million offset by a decrease in Maine Energy's electric power revenues of approximately $5.0 million for 1997 compared to 1996, substantially all of which was due to the change in power rates in accordance with the restructuring of the Central Maine PPA. In 1996, Maine Energy's overall average power rate for the year was 9.75c/kWh (16.52c/kWh through May 3, and 6.57c/kWh thereafter). In 1997, the average power rate was $6.864/kWh. 36 37 As a result of certain contingencies in connection with the sale of capacity under the Central Maine PPA, the Company deferred $45 million of revenue from this transaction which is being amortized through May 31, 2007, of which $3,750,000 was recognized in each of 1996 and 1997. Sale of capacity, net was $33,203,000 for the year ended December 31, 1996 arising from the sale of capacity under Central Maine PPA. No such transaction occurred in 1997. Revenues from waste processing increased $17,570,000, or 126%, for the year ended December 31, 1997 compared to 1996. The increase was principally due to the consolidation of PERC, which accounted for $12.8 million of revenue in 1997, the inclusion of results from TERI's Cairo, Georgia bio-mass facility for all of 1997 compared to only five weeks in 1996 which resulted in an increase of $1.5 million and the inclusion of results from AART for the entire year of 1997 compared to only eight months in 1996 which resulted in an increase of $480,000 in 1997. Maine Energy waste processing revenues also increased by $340,000 in 1997 compared to 1996 principally due to higher tonnage being processed. In addition, revenues for KTI BioFuels increased $1.8 million for 1997 compared to 1996 due principally to its brokerage of bio-mass waste in 1997. KTI BioFuels had no brokerage business in 1996. Also, during 1997, the Company earned $700,000 in management fees related to its operating agreement with Prins' principal lender. Recycling Sales of recyclables increased to $25,644,000 from approximately $509,000 in 1996 resulting from the acquisitions of Zaitlin, K-C and the Prins facilities in 1997 and the inclusion of Manner for all of 1997 compared to only one month in 1996. Recycling included sales of waste paper, ferrous and non-ferrous metals and plastic materials. COSTS AND EXPENSES Electric Power and Waste Processing Operating Costs Electric power waste handling operating costs increased by $28,044,000, or 143% for the year ended December 31, 1997 compared to 1996. The increase resulted from the consolidation of PERC in 1997, which had costs and expenses of $17.8 million in 1997, the inclusion of TERI's Telogia Facility and Cairo, Georgia bio-mass facility for all of 1997 compared to only five weeks in 1996 which resulted in an increase of $5.1 million, the 1997 acquisitions of Zaitlin, K-C and the Prins facilities which resulted in operating costs of $4.1 million in 1997. Costs of $1.4 million were incurred in connection with KTI BioFuels' brokerage business in 1997. Maine Energy's operating costs decreased by approximately $300,000 in 1997 compared to 1996 resulting principally from lower supplemental fuel costs and maintenance costs associated with the annual plant outage. Recycling The increase in recycling costs of $19,591,000 principally resulted from the 1997 acquisitions of K-C, Zaitlin and the Prins facilities, as well as the inclusion of Manner for the entire year of 1997 compared to only one month in 1996. These costs principally include the costs of acquired recyclables for resale. Other Items Selling, general and administrative expenses increased by approximately $589,000 or 24.7% for the year ended December 31, 1997 compared to 1996. This increase was principally due to salaries of additional management personnel and associated expenses resulting from the acquisitions of K-C, Zaitlin and the Prins assets in 1997, as well as the inclusion of TERI and Manner for a full year in 1997 compared to only five weeks for 1996. Depreciation and amortization for the year ended December 31, 1997 increased by approximately $2.5 million or 40% compared to 1996. The increase is the result of the consolidation of PERC in 1997 which resulted in an increase of $3.5 million and the inclusion of TERI for a full year in 1997 compared to only five weeks in 1996. These increases where partially offset by a decrease in depreciation at Maine Energy of $1.5 37 38 million due to the full year effect of the change in estimated useful lives of property, plant and equipment which was effective beginning in the fourth quarter of 1996. Interest, net, increased by $622,000, or 13.9% for the year ended December 31, 1997 as compared to the year ended December 31, 1996. This increase resulted from the consolidation of PERC which had interest expense of $2.5 million, a full year of interest at TERI in 1997 compared to only five weeks in 1996 which results in an increase of $560,000 and interest on indebtedness related to the acquisitions of the Prins facilities and on K-C's and Zaitlin's existing indebtedness. These increases were partially offset by a decrease in interest expense of $2.1 million at Maine Energy, as a result of the repayments of $64.5 million in bonds payable and $29.5 million in subordinated debt in the second quarter of 1996 and a continued reduction in outstanding debt at the Company level during 1997 compared to 1996. Equity in net income of PERC was eliminated as a result of the consolidation of PERC for 1997. Pre-acquisition minority earnings of $4,620,000 for the nine month period ended September 30, 1997 are included in minority interest in 1997. Loss on sale of investments in 1996 was related to sales of securities in connection with the early retirement of debt at Maine Energy. No such transactions occurred in 1997. Minority interest decreased approximately $12.3 million, or 66% for the year ended December 31, 1997 as compared to the year ended December 31, 1996. Minority interest in Maine Energy decreased due principally to the non-recurring minority interest gain on sale of capacity recorded at Maine Energy in 1996 of $17,709,000. In addition, minority interest was reduced due to the full year effect of the purchase of additional partnership interest in Maine Energy by the Company in 1996 to its current 74.15% ownership level. These increases are offset in 1997 by the inclusion of $4,620,000 of pre-acquisition earnings in PERC and $685,000 minority interest in earnings after the acquisition of the additional partnership interest. The tax benefit of $2,586,000 is the result of reduction in the Company's valuation allowance on net deferred tax assets. The Company's ability to utilize its net operating loss carryforwards is limited as discussed below. The tax benefit recorded in 1997 is based on management's evaluation that the Company will be able to utilize all net operating loss and alternative minimum credit carryforwards which are available to offset 1998 and 1999 income. 38 39 RESULTS OF CONTINUED OPERATIONS YEAR ENDED DECEMBER 31, 1996 COMPARED WITH YEAR ENDED DECEMBER 31, 1995
YEAR ENDED DECEMBER 31, ------------------------------------ 1996 1995 ---------------- ---------------- ($ THOUSANDS) Revenue: Waste-to-energy: Electric power........................................ $20,821 30.4% $26,470 69.5% Sale of capacity, net................................. 33,203 48.5% Waste processing...................................... 13,975 20.4% 11,613 30.5% Recycling............................................. 509 0.7% ------- ----- ------- ----- Total revenues..................................... 68,508 100.0% 38,083 100.0% Costs and expenses: Electric power and waste processing operating costs... 19,610 28.6% 18,634 48.9% Recycling............................................. 508 0.8% Selling, general and administrative:.................. 2,389 3.5% 2,941 7.7% Depreciation and amortization......................... 6,336 9.2% 7,505 19.7% Interest expense -- net............................... 4,464 6.5% 9,379 24.7% ------- ----- ------- ----- Total costs and expenses........................... 33,307 48.6% 38,459 101.0% Equity in net income of PERC.......................... 333 0.5% 335 0.9% Loss on sale of investments........................... (296) (0.4)% ------- ----- ------- ----- Income (loss) from continuing operations before minority interest, income taxes and extraordinary item............................................... 35,238 51.4% (41) (0.1)% Minority interest..................................... (18,610) (27.2)% (1,287) (3.4)% ------- ----- ------- ----- Income (loss) from continuing operations before income taxes and extraordinary item....................... 16,628 24.3% (1,328) (3.5)% Income taxes.......................................... (65) (0.2)% ------- ----- ------- ----- Income (loss) from continuing operations before extraordinary item................................. 16,628 24.3% (1,393) (3.7)% Discontinued operations Loss from discontinued operations.................. (714) (1.0)% (86) (0.2)% ------- ----- ------- ----- Income (loss) before extraordinary item............... 15,914 23.2% (1,479) (3.9)% Extraordinary item -- gain (loss) on early extinguishment of debt, net of minority interest... (2,248) (3.3)% 148 0.4% ------- ----- ------- ----- Net income (loss)..................................... $13,666 19.9% $(1,331) (3.5)% ======= ===== ======= =====
Revenues Electric power revenues decreased by $5,649,000, or 21.3%, for the year ended December 31, 1996 compared to 1995. The decrease principally resulted from a reduced contract rate under the amended PPA from 16.52c per kWh to 7.18c per kWh for all power produced after May 3, 1996. As a result of certain contingencies required by the sale of capacity under the PPA, the Company has deferred $45,000,000 of revenue from this transaction which is being amortized through May 31, 2007, of which $3,750,000 has been amortized into revenues in 1996. As a result of the purchase of TEII on November 22, 1996, $484,000 of electric power revenue is included for the year ended December 31, 1996. Net revenues from the sale of capacity, were $33,203,000 for the year ended December 31, 1996 resulting from the sale of capacity under Maine Energy's PPA. 39 40 Revenues from waste processing increased $2,362,000, or 20.3%, for the year ended December 31, 1996 compared to 1995. This increase is primarily the result of the acquisition of the Nashville Facility which had revenues of approximately $2,529,000 and increased revenues from the Company's specialty waste subsidiary of approximately $900,000 which is a direct result of the increase of 8,786 tons in specialty waste processed at Maine Energy. The total tonnage increase at Maine Energy of 21,000 tons which resulted in increased revenues of $768,000 for 1996 was entirely offset by the permanent tipping fee reduction in charter and host community tipping fees of $7.27 per ton as required by Maine Energy's long-term waste supply contracts upon the retirement of the $64.5 million in bonds at Maine Energy. These increases were offset by decreases in KTI BioFuels revenues of $749,000 principally resulting from a 22,353 ton, or 29.2% decrease in woodwaste compared to 1995 and a decrease in lease revenue from transportation equipment of $239,000 as a result of previous equipment sales. The decrease in KTI BioFuels revenues was primarily the result of diminished supply of wastewood due to severe weather conditions during the first quarter of 1996. Recycling revenues in 1996 represent sales by Manner from the date of acquisition. No such revenues existed in 1995. Costs and Expenses Electric power and waste processing operating costs increased by $976,000, or 5.2%, for the year ended December 31, 1996 compared to 1995. The principal cause of the increase in 1996 is the purchase of TEII and AART resulting in increased costs of $2,401,000 during 1996. These increases were partially offset by decreased net disposal costs of plant residues of $410,000 primarily as a result of the renegotiated ash disposal contract; a decrease in the need for supplemental fuels of $273,000 as a result of an increase in the MSW received at the facility; and, decreased maintenance and related costs of $346,000 all from the Maine Energy Facility. Additional decreased costs arose from the transportation division which during 1995 suspended operations. Also, during 1995, the transportation division recorded a provision of $521,000 to reduce the carrying value of certain transportation equipment. No such provision was required during 1996. Recycling costs in 1996 represent the cost of purchased materials sold by Manner from the date of acquisition. No such costs were incurred in 1995. Depreciation decreased by $1,169,000 or 15.6% as a result of a change in useful lives of plant assets at Maine Energy and a reduction of transportation related assets in 1996 compared to 1995 offset by additional depreciation of $954,000 related to TEII and AART in 1996. Selling, general and administrative expenses decreased by $552,000, or 18.8%, for the year ended December 31, 1996 as compared to the year ended December 31, 1995. The decrease was principally a result of a decrease in amortization expense resulting from the write off of deferred costs related to the PPA restructuring at Maine Energy. Interest and Other Items Interest -- net decreased by $4,915,000 or 52.4% for the year ended December 31, 1996 as compared to 1995. The principal decreases for the year were $1,728,000 resulting from the retirement of $64,500,000 of bonds at Maine Energy, $2,010,000 resulting from the payment of $29,500,000 of subordinating debt at Maine Energy and $1,177,000 resulting from decreased letter of credit fees at Maine Energy due to the retirement of the bonds. The increase in minority interest of $17,323,000 for the year ended December 31, 1996 compared to 1995 principally resulted from the minority interest of 49.62% in Maine Energy's gain from sale of capacity. Loss from sale of investments of $296,000 for the year ended December 31, 1996, resulted from the sale of longterm fixed rate municipal bonds pledged by Maine Energy to the letter of credit banks immediately prior to the sale of capacity on May 3, 1996. Extraordinary item of $2,248,000 for the year ended December 31, 1996, resulted from the early extinguishment of the Biddeford Bonds at Maine Energy, net of minority interest. 40 41 Equity in the net income of PERC decreased by $2,000, or .6%, for the year ended December 31, 1996. The Company's ownership interest in PERC was 7%. PERC Revenues from electric power for 1996 increased by $210,000 or 1.1% over 1995, as a result of a 2.8% increase in contract rate per kilowatt for 1996, offset by a decrease in power production of 2,635 mWh or 1.6%. Waste processing revenues for 1996 increased $625,000, or 5.6%, compared to 1995. This resulted principally from a $1.68 per ton, or 3.7%, increase in PERC's average tipping fee arising principally as the result of increases in spot market disposal rates and a 4,900 ton, or 1.9% increase in MSW received in 1996. PERC's tipping fee revenues are principally derived under long-term contracts, and increases or decreases in revenues will principally be a result of inflation adjustments, increases or decreases in passthrough facility costs and change in law pricing provisions. Operating expenses for the year ended December 31, 1996 increased $1,007,000, or 5.0%, as compared with the year ended December 31, 1995, principally due to increased disposal costs of $626,000, maintenance costs $669,000 and operating and fuel costs $511,000. These increases were offset by a decrease of $799,000 in performance credits payable to the Charter Municipalities. Beginning in 1994, PERC, in accordance with agreement with its charter municipality customers, paid an amount representing 50% of "distributable cash," as defined in the agreements, to the charter municipalities. Expense with respect to these agreements was $619,000 in the year ended December 31, 1996, compared to $1,418,000 in 1995. Net interest expense for the year ended December 31, 1996 decreased by $634,000, or 16.6%, as compared with the year ended December 31, 1995. This decrease was primarily due to lower interest rates on the variable rate bond debt as well as a reduction in outstanding principal on such bonds. Interest expense on the variable rate bond debt is a passthrough cost to municipal customers. As a result, changes in interest expense did not have a significant effect on net income. LIQUIDITY AND CAPITAL RESOURCES The Company is a holding company and receives certain of its cash flow from its subsidiaries. Receipt of cash flow from PERC is currently restricted by covenants under loan agreements, distribution restrictions under partnership agreements with PERC's equity investors, and put-or-pay agreements with municipalities. Maine Energy's cash flow is required to retire the remaining outstanding subordinated debt balance of $11,949,000 as of December 31, 1997 before partners' cash distributions can begin. TERI's cash flow is restricted by covenants under its bond agreements. As a result, the following discussion is organized to present liquidity and capital resources of the Company separate from Maine Energy, PERC and TERI and liquidity and capital resources of each of Maine Energy, PERC and TERI independently. THE COMPANY PERC has significant restrictions on the amount of cash flow that can be distributed to the Company. Also, PERC management fees are paid annually and only if PERC meets certain operating results set forth in its loan documents. Through December 31, 1997, the Company has accumulated management fees receivable from PERC in the amount of $2.2 million. These fees are payable by PERC only out of cash flow after all current operating costs and debt service payments. In addition, the Company has pledged to ENI, the other general partner of PERC, a portion of the Company's share of PERC management fees as a means of repaying the remaining outstanding balance of $1,072,000 of an advance ENI made on the Company's behalf to PERC to cover the Company's additional partnership capital requirement in 1989. While no assurance can be given, based upon current conditions, management expects annual management fees to be received on a current basis and accrued management fees from prior years to be paid from PERC's distributable cash flow as the project continues its recent trend of distribution of cash to its partners. The future operating results of PERC will determine the exact term over which the accrued management fees will be received by the Company. During 1997, the Company received $686,000 in current and accrued management fees on account of 1996 operations 41 42 of which $389 was paid to ENI. The Company anticipates receipt of cash from PERC during 1998 on account of 1997 operations of $2,825,000 of which $431,000 will be paid to ENI. Since February 28, 1991, the Company has been receiving operating and management fees from Maine Energy on a current basis. During 1997, the Company received $501,000 for operating and management fees from Maine Energy on account of 1997 operations. On October 24, 1996 the Company executed a Note Purchase Agreement with WEXFORD KTI LLC, a Delaware limited liability company ("WEXFORD"). Pursuant to the Note Purchase Agreement, the Company issued an 8%, $5,000,000 convertible subordinated note (the "Note") to WEXFORD. The Note was due on October 31, 2002 and was convertible by WEXFORD into the Common Stock at a conversion price of $8.095 per share. On October 9, 1997 Wexford converted the entire balance of the note into 618,609 shares of the Common Stock. On June 4, 1997, the Company consummated the private placement of 487,500 shares of Series A Convertible Preferred Stock for gross proceeds of $3,900,000. The Series A Convertible Preferred Stock was convertible into shares of the Common Stock, at a price of $8.00 per share, subject to adjustment. Purchasers of the shares of Series A Convertible Preferred Stock also received, in the aggregate, warrants to purchase 243,750 shares of Common Stock at $9.00 per share and warrants to purchase 32,500 shares of Common Stock at $10.00 per share. During 1997, 40,000 of the shares of Series A Convertible Preferred Stock were converted to 40,000 shares of Common Stock. The remaining shares of Series A Convertible Preferred Stock were converted into 447,500 shares of Common Stock in February 1998. During August 1997, the Company consummated the offering of 856,000 shares of its 8.75% Series B Preferred Stock. The gross proceeds of the offering were $21.4 million and the net proceeds to the Company were $19,984,000. The Series B Preferred Stock is convertible into Common Stock at $11.75 of liquidation value per share and is redeemable, at the option of the Company: (a) on August 15, 1999 for $26.47 per share if the bid price of the Common Stock has averaged not less than 1.5 times the then conversion price during the preceding twenty (20) consecutive trading days; and (b) at $26.10 on August 15, 2000 and declining at approximately $0.37 per share as of August 15 on each subsequent year until August 15, 2003 when the Series B Preferred Stock may be called at $25.00 per share. The Series B Preferred Stock is subject to mandatory redemption at $25.00 per share on August 15, 2004. At the option of the Company, such mandatory redemption of the Series B Preferred Stock may be made in cash or in shares of Common Stock, valued at 95% of the average closing price of the Common Stock during the twenty (20) trading days prior to such redemption date. So long as any shares of the Series B Preferred Stock are outstanding, the Company may not issue any new securities in parity with, or senior to, the Series B Preferred Stock unless (a) the proforma ratios for the latest twelve months of net income available for preferred dividends is not less than 1:1; and (b) earnings before interest, taxes, depreciation and amortization, exclusive of non-recurring items, less capital expenditures, securities amortization and redemption, cash, taxes and changes in working capital to preferred dividends is not less than 1.2:1, unless an affirmative vote or consent of the majority of the outstanding shares of Series B Preferred Stock has been received. The Company, at its option, may exchange all, but not less than all, or the then outstanding shares of Series B Preferred Stock into 8.75% convertible subordinated notes due August 15, 2004 (the "8.75% Convertible Subordinated Notes") on the first business day of February, May, August or November of any year. If the 8.75% Convertible Subordinated Notes are issued, the Company is obligated to qualify the trust indenture for the 8.75% Convertible Subordinated Notes and the trustee appointed thereby under the Trust Indenture Act of 1939, as amended. The Company has financed its operations and capital expenditures primarily from cash flow from its subsidiaries which are not contractually restricted from making distributions, collateralized equipment financing, unsecured subordinated debt and proceeds from the sale of Common Stock. 42 43 The Company and its subsidiaries, other than Maine Energy, PERC and TERI, at December 31, 1997 had indebtedness maturing in 1998 of $11,829,000, including borrowings under existing revolving credit facilities. As of December 31, 1997, the Company had cash on hand without regard to Maine Energy, PERC and TERI of approximately $2,386,000 and $6,000,000 available in lines of credit from a bank. On March 23, 1998 the Company received a commitment from KeyBank to increase its credit line from $11 million to $22 million. This line of credit can be utilized to fund acquisitions, capital expenditures and for working capital. There can be no assurance such acquisitions or capital expenditires will take place, or that working capital will be increased. Management of the Company believes that cash flow from its subsidiaries and the increased line of credit will meet its current needs for liquidity. Moreover, management believes that the Company has the ability to access additional borrowing facilities if needed, although no assurance can be given in this regard. MAINE ENERGY Maine Energy has financed its operations and capital expenditures from cash flows from operations. Cash provided by operations was $3,175,000 in 1997, as compared to $89,281,000 in 1996. During 1996, Maine Energy sold its generating capacity to CL One for a period through May 31, 2007. In exchange, CL One agreed to make a series of quarterly payments to Maine Energy and an initial payment of $85 million. During May 1996, Maine Energy retired the entire outstanding principal balance of $64.5 million of its tax exempt variable rate revenue bonds and $29.5 million of its subordinated loan accrued interest and principal from the proceeds from the sale of capacity. As of December 31, 1997 Maine Energy had total indebtedness of $11,949,000 As of December 31, 1997 and December 31, 1996, Maine Energy had operating cash of $737,000 and $1,648,000, respectively, and as required under the terms of the credit agreement underlying its letter of credit, Maine Energy has on account an additional $7,669,000 and $7,433,000, respectively, of reserves to be used under certain circumstances for capital improvements, debt service, operating shortfalls and working capital requirements. Maine Energy's capital expenditures were $2,559,000 and $3,049,000 during 1997 and 1996, respectively. Management of the Company believes Maine Energy's cash flows from operations and cash resources available will be sufficient to fund anticipated capital expenditures and debt service requirements. Capital expenditures for Maine Energy for the year ending December 31, 1998 are expected to be approximately $2,672,000, which has principally been set aside in the above mentioned reserve accounts. PERC PERC has financed its operations and capital expenditures primarily by cash flow from operations. Cash provided by operations was $11,313,000 in 1997 as compared to $8,493,000 in 1996. PERC's capital expenditures were $391,000 and $1,192,000 during 1997 and 1996, respectively. At December 31, 1997 and December 31, 1996, PERC had outstanding tax-exempt, variable rate revenue bonds backed by bank letters of credit in the aggregate amounts of $47,900,000 and $53,500,000, respectively. The variable interest rate on the bonds at December 31, 1997 and 1996 was 4.40% and 4.25%, respectively. The bonds are payable pursuant to a schedule through May 2003. During 1997 and 1996 PERC made principal payments to bondholders in the amounts of $5,600,000 and $5,900,000, respectively. As of December 31, 1997 PERC had total indebedness of $47.9 million. As of December 31, 1997 and 1996, in addition to PERC's operating cash of $7,125,000 and $5,440,000, respectively, and as required under the terms of the credit agreement with its letter of credit banks and the trust indenture governing the bonds, had on account an additional $9,849,000 and $8,482,000, respectively, of cash reserves to be used for capital improvements, debt service, operating shortfalls and working capital requirements. 43 44 Company management believes PERC's cash flows from operations and cash resources available will be sufficient to fund anticipated capital expenditures and debt service requirements. PERC plans capital expenditures for the year ending December 31, 1998 of approximately $998,000. PERC intends to finance the requirements through cash flow from operations. TERI TERI has financed its operations and capital expenditures primarily by cash flows from operations. Cash provided by operations was $1,807,000 in 1997. TERI's capital expenditures were $1,329,000 for additions to property, plant and equipment during 1997. During 1997, TERI retired $13.4 million of variable rate revenues bonds and paid certain debt financing costs with $13,708,000 of proceeds from two 1997 Industrial Development Revenue Bond issues (the "1997 Bonds") and cash on hand. The outstanding 1997 Bonds carry interest at a fixed rate of 7% and have annual sinking fund payments due each December 1 ($1,765,000 due December 1, 1998) with a final payment of $4,620,000 due December 1, 2002. During 1997, TERI repaid $308 which represented the entire balance of one of the 1997 Bond issuances. As of December 31, 1997 TERI had total indebtedness of $13.4 million. As of December 31, 1997 and December 31, 1996, in addition to TERI's operating cash of $933,000 and $558,000, respectively, TERI, as required under the terms of its then existing debt agreements, had on account an additional $2,051,000 and $499,000, respectively, of reserves to be used under certain circumstances for capital improvements, debt service, operating shortfalls and working capital requirements. Management believes TERI's cash flows from operations and cash resources available will be sufficient to fund anticipated capital expenditures and debt service requirements. Capital expenditures for TERI for the year ending December 31, 1998 are expected to be approximately $200,000. TERI intends to finance the requirements through cash flow from operations. TAX LOSS CARRYFORWARDS At December 31, 1997, the Company had net operating loss carryforwards of approximately $46.1 million for income tax purposes that expire in years 2002 through 2010 and are subject to the limitations as described below. In addition, the Company has general business credit carryforwards of approximately $530,000 that expire in the years 1999 through 2006 and alternative minimum tax credits of approximately $815,000 which do not expire. For financial reporting purposes, such amounts are treated as deferred tax assets and a valuation allowance has been recognized to offset these deferred tax assets. These deferred tax assets can be utilized against future net income of the Company. When utilized by the Company, net income will not be reduced by income tax provisions. The Tax Reform Act of 1986 enacted a complex set of rules limiting the potential utilization of net operating loss and tax credit carryforwards in periods following a corporate "ownership change." In general, for federal income tax purposes, an ownership change is deemed to occur if the percentage of stock of a loss corporation owned (actually, constructively and, in some cases, deemed) by one or more "5% shareholders" has increased by more than fifty (50) percentage points over the lowest percentage of such stock owned during a three-year testing period. During 1994, such a change in ownership occurred. As a result of the change, the Company's ability to utilize its net operating loss carryforwards and general business credits will be limited to approximately $1,200,000 of taxable income, or approximately $375,000 of equivalent credit per year. This limitation may be increased if the Company recognizes a gain on the disposition of an asset which had a fair market value greater than its tax basis on the date of the ownership change. During 1996, the Company acquired TERI. As a result of this acquisition, the Company recorded additional net operating loss carryforwards of $25,580,000, which are also subject to a corporate "ownership change". As a result of the change, the Company's ability to utilize the net operating loss carryforwards of TERI is limited to approximately $988,000 per year. 44 45 ENVIRONMENTAL CONTINGENCIES While increasing environmental regulation often presents new business opportunities to the Company, Maine Energy, PERC and TERI, it likewise often results in increased operating costs as well. The Company, Maine Energy, PERC and TERI strive to conduct their operations in compliance with applicable laws and regulations, including environmental rules and regulations, and have as their goal 100% compliance with such laws and regulations. This effort requires programs to promote compliance, such as training employees and customers, purchasing health and safety equipment, and in some cases hiring outside consultants and lawyers. Even with these programs, management of the Company believes that in the ordinary course of doing business, companies in the environmental services and waste disposal industry are faced with governmental enforcement proceedings resulting in fines or other sanctions and will likely be required to pay civil penalties or to expend funds for remedial work on waste management facilities. At December 31, 1997, there were no pending governmental environmental enforcement proceedings where the Company, Maine Energy, PERC or TERI believe potential monetary sanctions will exceed $100,000. The possibility always exists that substantial expenditures could result from governmental proceedings, which would have a negative impact on earnings for a particular reporting period. More importantly, federal, state and local regulators have the power to suspend or revoke permits or licenses needed for operation of the plants, equipment, and vehicles of the Company, Maine Energy, PERC or any other operating subsidiary of the Company based on the applicable company's compliance record, and customers may decide not to use a particular disposal facility or do business with a company because of concerns about its compliance record. Suspension or revocation of permits or licenses would have a negative impact on the Company's business and operations and could have a material adverse impact on the Company's financial results. INFLATION The effect of inflation on operating costs has been minimal in over the past three (3) years. Most of the Company's operating expenses are inflation sensitive, with increases in inflation generally resulting in increased costs of operation. The effect of inflation-driven cost increases on each of the Company's project's overall operating costs is not expected to be greater for such project than for its respective competitors. In addition, each of Maine Energy and PERC can contractually increase its waste processing fees to municipal customers annually based on inflation. YEAR 2000 ISSUE Until recently computer programs were written to store only two digits of date-related information in order to more efficiently handle and store data. Thus the programs were unable to properly distinguish between the year 1900 and the year 2000. This is frequently referred to as the "Year 2000 Problem". During 1997, the Company initiated a Year 2000 Project to begin to address this issue. Utilizing both internal and external resources, the Company is in the process of defining, assessing and converting, or replacing, various programs, hardware and instrumentation systems including those at its subsidiaries and its facilities to make them Year 2000 compatible. The Company's Year 2000 project is comprised of several components including, business applications, computer hardware and facilities equipment. The business applications component consists of the Company's business computer systems, as well as the computer systems of customers whose Year 2000 problems could potentially impact the Company. Equipment exposures consist of the micro-processors with the power of small computers that are embedded within operating, control and safety equipment utilized within the Company's facilities. Should the Company not be able to convert or replace all such programs, hardware and instrumentation systems it could have a material adverse effect on the Company's results of operations and financial position. No assurance can be given that the Company will be able to successfully convert or replace all such programs, hardware and instrumentation systems. The cost of the Year 2000 initiatives is not expected to be material to the Company's results of operations or financial position. 45 46 RECENT PRONOUNCEMENTS OF THE FINANCIAL ACCOUNTING STANDARDS BOARD Recent pronouncements of the Financial Accounting Standards Board ("FASB") which are not required to be adopted at December 31, 1997, include the following Statements of Financial Accounting Standards ("SFAS"): SFAS No. 130, "Reporting Comprehensive Income," establishes standards for reporting and display of comprehensive income (all changes in equity during a period except those resulting from investments by and distributions to owners) and its components in the financial statements. This new standard which will be effective for the Company for the year ending December 31, 1998, is not currently anticipated to have a significant impact on the Company's financial statements based on the current financial structure and operations of the Company. SFAS No. 131, "Disclosure about Segments of an Enterprise and Related Information," which will be effective for the Company for the year ending December 31, 1998, establishes standards for reporting information about operating segments in the annual financial statements, selected information about operating segments in interim financial reports and disclosures about products and services, geographic areas and major customers. This new standard may require the Company to report financial information on the basis that is used internally for evaluating segment performance and deciding how to allocate resources to segments, which may result in more detailed information in the notes to the Company's financial statements than is currently required and provided. The Company has not yet determined the effects, if any, of implementing SFAS No. 131 on its reporting of financial information. 46 47 Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this amended report to be signed on its behalf by the undersigned, thereunto duly authorized. KTI, INC. (Registrant) By: /s/ ROSS PIRASTEH -------------------------------------- Ross Pirasteh Chairman of the Board Date: April 13, 1998 53
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