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Asset Impairment Charges and Facility Closing and Reorganization Costs (Tables)
6 Months Ended
Jun. 30, 2018
Restructuring and Related Activities [Abstract]  
Schedule of Approved Plans and Related Charges
Costs associated with approved plans within our ongoing network optimization strategies are summarized as follows:
 
Three Months Ended June 30
 
Six Months Ended June 30
 
2018
 
2017
 
2018
 
2017
 
(In thousands)
Closure of facilities, net(1)
$
59,229

 
$
4,203

 
$
61,591

 
$
7,689

Organizational effectiveness(2)

 
1,614

 
(331
)
 
7,414

Enterprise-wide cost productivity plan(3)
8,432

 

 
14,863

 

Facility closing and reorganization costs, net
$
67,661

 
$
5,817

 
$
76,123

 
$
15,103

(1)
Reflects charges, net of gains on the sales of assets, associated with closed facilities that were incurred in 2018 and 2017. These charges are primarily related to facility closures in Braselton, GA; Louisville, KY; Erie, PA; Huntley, IL; Thief River Falls, MN; Lynn, MA; Livonia, MI; Richmond, Virginia; Orem, Utah; New Orleans, Louisiana; Rochester, Indiana; Riverside, California; Denver, Colorado; and Buena Park, California. We have incurred net charges to date of $110.9 million related to these facility closures through June 30, 2018. We expect to incur additional charges related to these facility closures of approximately $13.2 million related to shutdown, contract termination and other costs. As we continue the evaluation of our supply chain and distribution network, it is likely that we will close additional facilities in the future.
(2)
During 2017, we initiated a company-wide, multi-phase organizational effectiveness assessment to better align each key function of the Company with our strategic plan. This initiative has resulted in headcount reductions due to changes to our organizational structure, and the charges shown in the table above are primarily comprised of severance benefits and other employee-related costs associated with these organizational changes. We do not expect to incur any material additional costs associated with this initiative.
(3)
In the fourth quarter of 2017, we announced an enterprise-wide cost productivity plan, which includes rescaling our supply chain, optimizing spend management and integrating our operating model. This plan has resulted in headcount reductions due to changes to our organizational structure, and the charges shown in the table above are primarily comprised of severance benefits and other employee-related costs associated with these changes. Efforts with respect to the enterprise-wide cost productivity plan are ongoing, and we expect that we will incur additional costs in the coming months associated with the approval and implementation of additional phases of the plan; however, as specific details of these phases have not been finalized and approved, future costs are not yet estimable.
Schedule of Facility Closing and Reorganization Costs
Activity with respect to facility closing and reorganization costs during the six months ended June 30, 2018 is summarized below and includes items expensed as incurred:
 
Accrued Charges at December 31, 2017
 
Charges and Adjustments
 
Payments
 
Accrued Charges at June 30, 2018
 
(In thousands)
Cash charges:
 
 
 
 
 
 
 
Workforce reduction costs
$
5,863

 
$
30,318

 
$
(5,019
)
 
$
31,162

Shutdown costs

 
1,833

 
(1,833
)
 

Lease obligations after shutdown
2,606

 
48

 
(672
)
 
1,982

Other

 
190

 
(190
)
 

Subtotal
$
8,469

 
32,389

 
$
(7,714
)
 
$
33,144

Non-cash charges:
 
 
 
 
 
 
 
Write-down of assets(1)
 
 
44,700

 
 
 
 
Gain on sale/disposal of related assets
 
 
(966
)
 
 
 
 
Subtotal
 
 
43,734

 
 
 
 
Total
 
 
$
76,123

 
 
 
 

(1)
The write-down of assets relates primarily to owned buildings, land and equipment of those facilities identified for closure. The assets were tested for recoverability at the time the decision to close the facilities was more likely than not to occur. Over time, refinements to our estimates used in testing for recoverability may result in additional asset write-downs. The write-down of assets can include accelerated depreciation recorded for those facilities identified for closure. Our methodology for testing the recoverability of the assets is consistent with the methodology described in the “Asset Impairment Charges” section above.