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Asset Impairment Charges and Facility Closing and Reorganization Costs
12 Months Ended
Dec. 31, 2015
Restructuring and Related Activities [Abstract]  
Asset Impairment Charges and Facility Closing and Reorganization Costs
ASSET IMPAIRMENT CHARGES AND FACILITY CLOSING AND REORGANIZATION COSTS
Asset Impairment Charges
We evaluate our finite-lived intangible and long-lived assets for impairment when circumstances indicate that the carrying value may not be recoverable. Indicators of impairment could include, among other factors, significant changes in the business environment or the planned closure of a facility. Considerable management judgment is necessary to evaluate the impact of operating changes and to estimate future cash flows. Testing assets for recoverability involves developing estimates of future cash flows directly associated with, and that are expected to arise as a direct result of, the use and eventual disposition of the assets. Inputs for fair value calculations are based on assessment of an individual asset’s alternative use within other production facilities, evaluation of recent market data and historical liquidation sales values for similar assets. As the inputs into these calculations are largely based on management’s judgments and are not generally observable in active markets, we consider such measurements to be Level 3 measurements in the fair value hierarchy. See Note 10.
The results of our analysis indicated no impairment of our plant, property and equipment, outside of facility closing and reorganization costs as of December 31, 2015. For the year ended December 31, 2014, we recorded impairments of our property, plant and equipment of approximately $20.8 million and no impairments related to certain intangible assets.
Facility Closing and Reorganization Costs
Approved plans within our multi-year initiatives and related charges are summarized as follows:
 
Year Ended December 31
 
2015
 
2014
 
2013
 
(In thousands)
Closure of facilities(1)
$
19,844

 
$
4,460

 
$
20,845

Functional Realignment(2)

 

 
892

Field and Functional Reorganization(3)

 

 
5,266

Other

 

 
5

Total
$
19,844

 
$
4,460

 
$
27,008

(1)
These charges in 2015, 2014 and 2013 primarily relate to facility closures in Rochester, Indiana; Riverside, California; Delta, Colorado; Denver, Colorado; Dallas, Texas; Waco, Texas; Springfield, Virginia; Buena Park, California; Evart, Michigan; Bangor, Maine; Shreveport, Louisiana; Mendon, Massachusetts, and Sheboygan, Wisconsin; as well as other approved but unannounced plant closures. We have incurred $65.1 million of charges to date related to our active restructuring initiatives. We expect to incur additional charges related to these facility closures of $9.3 million, related to contract termination, shutdown and other costs. As we continue the evaluation of our supply chain and distribution network, it is likely that we will close additional facilities in the future.
(2)
The Functional Realignment initiative was focused on aligning key functions within our legacy Fresh Dairy Direct operations under a single leadership team and permanently removing certain costs from the organization. We have incurred total charges of approximately $33.1 million under this initiative through 2015 and we do not expect to incur any material future charges related to this initiative.
(3)
The Field and Functional Reorganization initiative streamlined the leadership structure and has enabled faster decision-making and created enhanced opportunities to strategically build our business. We incurred total charges of $11.3 million under this plan through 2015, all of which were associated with headcount reductions. We do not currently anticipate incurring any material charges under this initiative going forward.
Activity for 2015 and 2014 with respect to facility closing and reorganization costs is summarized below and includes items expensed as incurred:
 
Accrued Charges at
December 31, 2013
 
Charges and Adjustments
 
Payments
 
Accrued Charges at
December 31, 2014
 
Charges and Adjustments
 
Payments
 
Accrued Charges at
December 31, 2015
 
(In thousands)
Cash charges:
 
 
 
 
 
 
 
 
 
 
 
 
 
Workforce reduction costs
$
9,028

 
$
(2,877
)
 
$
(4,868
)
 
$
1,283

 
$
8,803

 
$
(4,610
)
 
$
5,476

Shutdown costs

 
4,822

 
(4,822
)
 

 
2,506

 
(2,506
)
 

Lease obligations after shutdown
8,361

 
446

 
(1,952
)
 
6,855

 
149

 
(1,718
)
 
5,286

Other

 
598

 
(598
)
 

 
1,041

 
(1,041
)
 

Subtotal
$
17,389

 
2,989

 
$
(12,240
)
 
$
8,138

 
12,499

 
$
(9,875
)
 
$
10,762

Non-cash charges:
 
 
 
 
 
 
 
 
 
 
 
 
 
Write-down of assets(1)
 
 
5,384

 
 
 
 
 
10,531

 
 
 
 
(Gain)/Loss on sale of related assets
 
 
(4,754
)
 
 
 
 
 
(3,489
)
 
 
 
 
Other, net
 
 
841

 
 
 
 
 
303

 
 
 
 
Total charges
 
 
$
4,460

 
 
 
 
 
$
19,844

 
 
 
 
(1)
The write-down of assets relates primarily to owned buildings, land and equipment of those facilities identified for closure. The assets were tested for recoverability at the time the decision to close the facilities was more likely than not to occur. Our methodology for testing the recoverability of the assets is consistent with the methodology described in the “Asset Impairment Charges” section above.