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Rationalizations (Notes)
12 Months Ended
Dec. 31, 2016
Restructuring and Related Activities [Abstract]  
Rationalizations
Rationalizations
Throughout 2013, 2014 and 2015 the Company undertook rationalization plans in order to streamline its organization and lower its production costs. On October 31, 2013, we announced a global initiative to reduce our Industrial Materials segment's cost base and improve our competitive position. As part of this initiative, we ceased production at our two highest cost graphite electrode plants, located in Brazil and South Africa, as well as a machine shop in Russia.     On July 29, 2014, we announced additional rationalization initiatives to increase profitability, reduce cost and improve global competitiveness in our former Engineered Solutions segment, which impacted our Corporate, R&D and other.     During the third quarter of 2014, we announced the conclusion of another phase of our on-going company-wide cost savings assessment. This resulted in changes to the Company’s operating and management structure in order to streamline, simplify and decentralize the organization. These actions were designed to reduce costs by a combination of reduced contractor costs, attrition, early retirements and layoffs. Additionally, the Company downsized its corporate functions by approximately 25 percent, relocated to a smaller, more cost effective corporate headquarters and established a new Technology and Innovation Center.
These initiatives were substantially complete as of December 31, 2016. The rationalization liability as of December 31, 2016 was $0.1 million consisting of the plan described below and severance payouts related to prior rationalization plans. In June of 2016, we further impaired assets related to our South African facility within discontinued operations by $0.6 million to reflect a decline in market value. In December 2016, we further impaired assets related to our facility in Brazil within continuing operations by $2.8 million to reflect a decline in market value.
The following tables illustrate the impacts of these rationalization initiatives on our results of operations for 2014, 2015 and 2016.
For the Year Ended December 31, 2014 (Predecessor)
 
Industrial Materials Segment
 
Corporate, R&D and Other
 
Total
 
(Dollars in thousands)
Recorded in Cost of Sales
 
 
 
 
 
   Accelerated depreciation
$
22,388

 
$

 
$
22,388

   Inventory loss
941

 

 
941

   Fixed asset write-offs and other
5,552

 

 
5,552

Recorded in Research and Development
 
 
 
 
   Accelerated depreciation

 
2,312

 
2,312

Recorded in Selling and General Administrative
 
 
 
 
   Accelerated depreciation

 
608

 
608

   Other
89

 
515

 
604

Recorded in Rationalizations
 
 
 
 
 
   Severance and related costs
5,040

 
2,425

 
7,465

   Contract terminations
469

 
11

 
480

   Total 2014 rationalization
    and related charges
$
34,479

 
$
5,871

 
$
40,350

For the Period January 1 Through August 14, 2015 (Predecessor)
 
Industrial Materials Segment
 
Corporate, R&D and Other
 
Total
 
(Dollars in thousands)
Recorded in Cost of Sales
 
 
 
 
 
   Accelerated depreciation
$
432

 
$
940

 
1,372

   Inventory loss
(33
)
 

 
(33
)
   Fixed asset write-offs and other
1,715

 

 
1,715

Recorded in Selling and General Administrative
 
 
 
 
   Other
400

 
954

 
1,354

Recorded in Rationalizations
 
 
 
 
 
   Severance and related costs
157

 
(168
)
 
(11
)
   Contract terminations
25

 

 
25

   Total
$
2,696

 
$
1,726

 
$
4,422

For the Period August 15 Through December 31, 2015 (Successor)
 
Industrial Materials Segment
 
Corporate, R&D and Other
 
Total
 
 
Recorded in Cost of Sales
 
 
 
 
 
   Inventory loss
$
(649
)
 
$

 
$
(649
)
   Fixed asset write-offs and other
329

 

 
329

Recorded in Selling and General Administrative
 
 
 
 
   Other
135

 
290

 
425

Recorded in Rationalizations
 
 
 
 
 
   Severance and related costs
154

 
71

 
225

   Contract terminations
59

 

 
59

Total
$
28

 
$
361

 
$
389

 
 
 
 
 
 
For the Year Ended December 31, 2016 (Successor)
 
Industrial Materials Segment
 
Corporate, R&D and Other
 
Total
 
 
Recorded in Cost of Sales
 
 
 
 
 
   Fixed asset write-offs and other
$
636

 
$

 
$
636

Recorded in Selling and General Administrative
 
 
 
 
   Other
1,258

 
412

 
1,670

Recorded in Rationalizations
 
 
 
 
 
   Severance and related costs
(52
)
 
111

 
59

Total
$
1,842

 
$
523

 
$
2,365