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Leases
9 Months Ended
Sep. 30, 2019
Leases [Abstract]  
Leases
Leases
We adopted ASC 842 on January 1, 2019, and elected the modified retrospective approach in which the new standard is applied to all leases existing at the date of adoption through a cumulative-effect adjustment of less than $0.1 million to retained deficit. Consequently, financial information is not updated, and the disclosures required under the new standard are not provided for periods prior to January 1, 2019. As part of the adoption, we elected the package of practical expedients, the short-term lease exemption, and the practical expedient to not separate lease and non-lease components. Accordingly, we accounted for our existing operating leases as operating leases under the new standard, without reassessing (a) whether the contracts contain a lease under ASC 842, (b) whether classification of the operating leases would be different in accordance with ASC 842, or (c) whether any unamortized initial direct costs would have met the definition of initial direct costs in ASC 842 at lease commencement.
We determine whether an arrangement is a lease at inception. Right-of-use (“ROU”) lease assets represent our right to use an underlying asset for the lease term, and lease liabilities represent our obligation to make lease payments arising from the lease. ROU lease assets and liabilities are recognized at the lease commencement date based on the present value of lease payments over the lease term. When the implicit rate is not readily determinable, we use the estimated incremental borrowing rate based on the information available at the lease commencement date in determining the present value of lease payments. The lease terms may include options to extend or terminate the lease when it is reasonably certain that we will exercise that option. Amortization of ROU lease assets is recognized in expense on a straight-line basis over the lease term.
Short-term leases are leases having a term of twelve months or less. We recognize short-term leases on a straight-line basis and do not record a related lease asset or liability for such leases. Finance lease ROU assets consist of equipment used in the manufacturing process with terms greater than twelve months to seven years. Operating lease ROU assets consist of the following:
Equipment used in the manufacturing process as well as office equipment with terms greater than twelve months to seven years; and
Manufacturing plants and office facilities with terms greater than twelve months to 25 years.
The following table presents components of lease expense for the three and nine months ended September 30, 2019:
 
 
Financial Statement Line Item
 
Three Months Ended September 30, 2019
 
Nine Months Ended September 30, 2019
Lease cost:
 
 
 
 
 
 
Finance lease cost
 
 
 
 
 
 
Amortization of right-of-use assets
 
Depreciation and amortization
 
$
360

 
$
1,043

Interest expense
 
Interest expense
 
75

 
184

Operating lease cost
 
Cost of sales and selling, general and administrative expense
 
3,461

 
10,294

Short-term lease cost (1)
 
Cost of sales and selling, general and administrative expense
 
131

 
342

Total lease cost
 
 
 
$
4,027

 
$
11,863

_______________________________
(1) Excludes expenses related to leases with a lease term of one month or less.
The following table presents the lease-related assets and liabilities recorded on the balance sheet as of September 30, 2019:
 
 
Financial Statement Line Item
 
September 30, 2019
Lease assets and liabilities:
 
 
 
 
Assets
 
 
 
 
Operating lease assets
 
Operating lease right-of-use assets
 
$
67,885

Finance lease assets
 
Property, plant and equipment, net
 
14,268

Total lease assets
 
 
 
$
82,153

 
 
 
 
 
Liabilities
 
 
 
 
Current liabilities
 
 
 
 
Operating lease liabilities
 
Current portion of operating lease liabilities
 
$
7,047

Finance lease liabilities
 
Other current liabilities
 
2,839

Non-current liabilities
 
 
 
 
Operating lease liabilities
 
Operating lease liabilities, net of current portion
 
68,479

Finance lease liabilities
 
Other non-current liabilities
 
9,268

Total lease liabilities
 
 
 
$
87,633

The following table contains supplemental information related to leases for the nine months ended September 30, 2019:
Supplemental Cash Flows Information
 
Nine Months Ended September 30, 2019
Cash paid for amounts included in the measurement of lease liabilities
 
 
Operating cash flows from finance leases
 
$
184

Operating cash flows from operating leases
 
16,506

Financing cash flows from finance leases
 
2,520

Right-of-use assets obtained in exchange for new operating lease liabilities
 
$
8,677

As of September 30, 2019, the weighted average remaining lease term and weighted-average discount rate for finance and operating leases was as follows:
 
 
Operating Leases
 
Finance Leases
Weighted-average remaining lease term (years)
 
10.7

 
4.9

Weighted-average discount rate
 
7.8
%
 
2.3
%

The maturities of lease liabilities greater than twelve months as of September 30, 2019, is as follows:
 
 
Operating Leases
 
Finance Leases
2019 (1)
 
$
3,506

 
$
881

2020
 
12,106

 
3,106

2021
 
11,218

 
3,095

2022
 
10,927

 
2,880

2023
 
9,384

 
1,991

Thereafter
 
65,383

 
896

Total future minimum lease payments
 
112,524

 
12,849

Less: imputed interest
 
36,998

 
742

Total lease liabilities
 
$
75,526

 
$
12,107

(1)
For the period from October 1, 2019, to December 31, 2019.
As of September 30, 2019, we have an additional operating lease commitment that would require us to pay a total of approximately $27.5 million base rent payments over the lease term of 15 years. We are expected to commence base rent payments during the third quarter of 2020.
The following table presents the future minimum lease payments under operating leases with initial or non-cancelable lease terms in excess of one year prior to adoption of ASC 842 as reported in the 2018 Annual Report.
Year Ending December 31,
 
 
2019
 
$
13,337

2020
 
11,515

2021
 
10,557

2022
 
10,293

2023
 
8,752

Thereafter
 
53,945

Total minimum payments
 
$
108,399


During the three and nine months ended September 30, 2018, we recognized rent expense of $4.5 million and $9.0 million, respectively.
Leases
Leases
We adopted ASC 842 on January 1, 2019, and elected the modified retrospective approach in which the new standard is applied to all leases existing at the date of adoption through a cumulative-effect adjustment of less than $0.1 million to retained deficit. Consequently, financial information is not updated, and the disclosures required under the new standard are not provided for periods prior to January 1, 2019. As part of the adoption, we elected the package of practical expedients, the short-term lease exemption, and the practical expedient to not separate lease and non-lease components. Accordingly, we accounted for our existing operating leases as operating leases under the new standard, without reassessing (a) whether the contracts contain a lease under ASC 842, (b) whether classification of the operating leases would be different in accordance with ASC 842, or (c) whether any unamortized initial direct costs would have met the definition of initial direct costs in ASC 842 at lease commencement.
We determine whether an arrangement is a lease at inception. Right-of-use (“ROU”) lease assets represent our right to use an underlying asset for the lease term, and lease liabilities represent our obligation to make lease payments arising from the lease. ROU lease assets and liabilities are recognized at the lease commencement date based on the present value of lease payments over the lease term. When the implicit rate is not readily determinable, we use the estimated incremental borrowing rate based on the information available at the lease commencement date in determining the present value of lease payments. The lease terms may include options to extend or terminate the lease when it is reasonably certain that we will exercise that option. Amortization of ROU lease assets is recognized in expense on a straight-line basis over the lease term.
Short-term leases are leases having a term of twelve months or less. We recognize short-term leases on a straight-line basis and do not record a related lease asset or liability for such leases. Finance lease ROU assets consist of equipment used in the manufacturing process with terms greater than twelve months to seven years. Operating lease ROU assets consist of the following:
Equipment used in the manufacturing process as well as office equipment with terms greater than twelve months to seven years; and
Manufacturing plants and office facilities with terms greater than twelve months to 25 years.
The following table presents components of lease expense for the three and nine months ended September 30, 2019:
 
 
Financial Statement Line Item
 
Three Months Ended September 30, 2019
 
Nine Months Ended September 30, 2019
Lease cost:
 
 
 
 
 
 
Finance lease cost
 
 
 
 
 
 
Amortization of right-of-use assets
 
Depreciation and amortization
 
$
360

 
$
1,043

Interest expense
 
Interest expense
 
75

 
184

Operating lease cost
 
Cost of sales and selling, general and administrative expense
 
3,461

 
10,294

Short-term lease cost (1)
 
Cost of sales and selling, general and administrative expense
 
131

 
342

Total lease cost
 
 
 
$
4,027

 
$
11,863

_______________________________
(1) Excludes expenses related to leases with a lease term of one month or less.
The following table presents the lease-related assets and liabilities recorded on the balance sheet as of September 30, 2019:
 
 
Financial Statement Line Item
 
September 30, 2019
Lease assets and liabilities:
 
 
 
 
Assets
 
 
 
 
Operating lease assets
 
Operating lease right-of-use assets
 
$
67,885

Finance lease assets
 
Property, plant and equipment, net
 
14,268

Total lease assets
 
 
 
$
82,153

 
 
 
 
 
Liabilities
 
 
 
 
Current liabilities
 
 
 
 
Operating lease liabilities
 
Current portion of operating lease liabilities
 
$
7,047

Finance lease liabilities
 
Other current liabilities
 
2,839

Non-current liabilities
 
 
 
 
Operating lease liabilities
 
Operating lease liabilities, net of current portion
 
68,479

Finance lease liabilities
 
Other non-current liabilities
 
9,268

Total lease liabilities
 
 
 
$
87,633

The following table contains supplemental information related to leases for the nine months ended September 30, 2019:
Supplemental Cash Flows Information
 
Nine Months Ended September 30, 2019
Cash paid for amounts included in the measurement of lease liabilities
 
 
Operating cash flows from finance leases
 
$
184

Operating cash flows from operating leases
 
16,506

Financing cash flows from finance leases
 
2,520

Right-of-use assets obtained in exchange for new operating lease liabilities
 
$
8,677

As of September 30, 2019, the weighted average remaining lease term and weighted-average discount rate for finance and operating leases was as follows:
 
 
Operating Leases
 
Finance Leases
Weighted-average remaining lease term (years)
 
10.7

 
4.9

Weighted-average discount rate
 
7.8
%
 
2.3
%

The maturities of lease liabilities greater than twelve months as of September 30, 2019, is as follows:
 
 
Operating Leases
 
Finance Leases
2019 (1)
 
$
3,506

 
$
881

2020
 
12,106

 
3,106

2021
 
11,218

 
3,095

2022
 
10,927

 
2,880

2023
 
9,384

 
1,991

Thereafter
 
65,383

 
896

Total future minimum lease payments
 
112,524

 
12,849

Less: imputed interest
 
36,998

 
742

Total lease liabilities
 
$
75,526

 
$
12,107

(1)
For the period from October 1, 2019, to December 31, 2019.
As of September 30, 2019, we have an additional operating lease commitment that would require us to pay a total of approximately $27.5 million base rent payments over the lease term of 15 years. We are expected to commence base rent payments during the third quarter of 2020.
The following table presents the future minimum lease payments under operating leases with initial or non-cancelable lease terms in excess of one year prior to adoption of ASC 842 as reported in the 2018 Annual Report.
Year Ending December 31,
 
 
2019
 
$
13,337

2020
 
11,515

2021
 
10,557

2022
 
10,293

2023
 
8,752

Thereafter
 
53,945

Total minimum payments
 
$
108,399


During the three and nine months ended September 30, 2018, we recognized rent expense of $4.5 million and $9.0 million, respectively.