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Financial Instruments and Derivatives
3 Months Ended
Mar. 31, 2013
Derivative Instruments And Hedging Activities Disclosure [Abstract]  
Financial Instruments and Derivatives
Note 7:   Financial Instruments and Derivatives

The following table sets forth the carrying amounts and fair values of the Company’s significant financial instruments for which the carrying amount differs from the fair value.

 

     March 31, 2013      December 31, 2012  
     Carrying
Amount
     Fair
Value
     Carrying
Amount
     Fair
Value
 

Long-term debt, net of current portion

   $ 947,568       $ 1,067,086       $ 1,099,454       $ 1,214,292   
  

 

 

    

 

 

    

 

 

    

 

 

 

The carrying value of cash and cash equivalents, short-term debt and long-term variable-rate debt approximates fair value. The fair value of long-term debt is determined based on trade information in the financial markets of the Company’s public debt or is determined by discounting future cash flows using interest rates available to the Company for issues with similar terms and maturities. It is considered a Level 2 fair value measurement.

Cash Flow Hedges

At March 31, 2013 and December 31, 2012, the Company had derivative financial instruments outstanding to hedge anticipated transactions and certain asset and liability related cash flows. To the extent considered effective, the changes in fair value of these contracts are recorded in other comprehensive income and reclassified to income or expense in the period in which the hedged item impacts earnings.

Commodity Cash Flow Hedges

The Company has entered into certain derivative contracts to manage the cost of anticipated purchases of natural gas, aluminum and old corrugated containers. At March 31, 2013, natural gas swaps covering approximately 6.1 million MMBTUs were outstanding. These contracts represent approximately 81% and 45% of anticipated U.S. and Canadian usage for the remainder of 2013 and 2014, respectively. Additionally, the Company had swap contracts covering 3,121 metric tons of aluminum representing approximately 54% of anticipated usage for the remainder of 2013, and 5,900 short tons of old corrugated containers representing approximately 2% of anticipated usage for 2013. The fair values of the Company’s commodity cash flow hedges were in loss positions of $(2,765) and $(6,286) at March 31, 2013 and December 31, 2012, respectively. The amount of the loss included in accumulated other comprehensive loss at March 31, 2013, that is expected to be reclassified to the income statement during the next twelve months is $(2,173).

Foreign Currency Cash Flow Hedges

The Company has entered into forward contracts to hedge certain anticipated foreign currency denominated sales and purchases forecast to occur in 2013. The net positions of these contracts at March 31, 2013 were as follows (in thousands):

 

Currency

   Action    Quantity  

Colombian peso

   purchase      14,749,211   

Mexican peso

   purchase      268,039   

Canadian dollar

   purchase      39,575   

Turkish lira

   purchase      3,389   

British pound

   purchase      2,144   

Polish zloty

   purchase      1,452   

New Zealand dollar

   sell      (877

Euro

   sell      (2,208

Australian dollar

   sell      (2,902

 

The fair value of these foreign currency cash flow hedges was $(214) and $(4,483) at March 31, 2013 and December 31, 2012, respectively. During the first three months of 2013, certain foreign currency cash flow hedges related to construction in progress were settled as the related capital expenditures were made. A loss of $75 was reclassified from accumulated other comprehensive loss and netted against the carrying value of assets during the three-month period ending March 31, 2013. The amount of the loss included in accumulated other comprehensive loss at March 31, 2013 expected to be reclassified to the income statement during the next twelve months is $(145).

Other Derivatives

The Company routinely enters into forward contracts or swaps to economically hedge the currency exposure of intercompany debt and existing foreign currency denominated receivables and payables. The Company does not apply hedge accounting treatment under ASC 815 for these instruments. As such, changes in fair value are recorded directly to income and expense in the periods that they occur. The net positions of these contracts at March 31, 2013, were as follows (in thousands):

 

Currency

   Action    Quantity  

Euro

   purchase      5,732   

Canadian dollar

   purchase      4,213   

British pound

   purchase      1,571   

Colombian peso

   sell      (15,482,812

The fair value of the Company’s other derivatives was $501 and $708 at March 31, 2013 and December 31, 2012, respectively.

The Company has determined all hedges to be highly effective and as a result no material ineffectiveness has been recorded.

The following table sets forth the location and fair values of the Company’s derivative instruments at March 31, 2013 and December 31, 2012:

 

Description

  

Balance Sheet Location

   March 31,
2013
    December 31,
2012
 

Derivatives designated as hedging instruments:

       

Commodity Contracts

   Prepaid expenses    $ 675      $ 201   

Commodity Contracts

   Other assets    $ 41      $ —     

Commodity Contracts

   Accrued expenses and other    $ (2,736   $ (4,760

Commodity Contracts

   Other liabilities    $ (745   $ (1,727

Foreign Exchange Contracts

   Prepaid expenses    $ 1,015      $ 725   

Foreign Exchange Contracts

   Accrued expenses and other    $ (1,229   $ (5,208

Derivatives not designated as hedging instruments:

       

Foreign Exchange Contracts

   Prepaid expenses    $ 472      $ 679   

Foreign Exchange Contracts

   Other assets    $ 47      $ 36   

Foreign Exchange Contracts

   Accrued expenses and other    $ (18   $ (7

 

The following tables set forth the effect of the Company’s derivative instruments on financial performance for the three months ended March 31, 2013 and April 1, 2012:

 

Description

   Amount of Gain
or (Loss)
Recognized in
OCI on Derivative
(Effective Portion)
   

Location of Gain
or (Loss)
Reclassified from
Accumulated OCI
Into Income
(Effective Portion)

   Amount of Gain
or (Loss)
Reclassified from
Accumulated OCI
Into Income
(Effective Portion)
   

Location of Gain or
(Loss) Recognized
in Income on
Derivative
(Ineffective Portion)

   Amount of Gain or
(Loss) Recognized
in Income on
Derivative
(Ineffective Portion)
 

Three months ended March 31, 2013

            

Derivatives in Cash Flow Hedging Relationships:

            

Foreign Exchange Contracts

   $ 4,256      Net sales    $ 444      Net sales    $ —     
     Cost of sales    $ (403     

Commodity Contracts

   $ 1,738      Cost of sales    $ (1,656   Cost of sales    $ (127

Three months ended April 1, 2012

            

Derivatives in Cash Flow Hedging Relationships:

            

Foreign Exchange Contracts

   $ 3,187      Net sales    $ 96      Net sales    $ —     
     Cost of sales    $ 1,181        

Commodity Contracts

   $ (4,850   Cost of sales    $ (3,257   Cost of sales    $ —     

 

Derivatives not designated as hedging instruments:   

Location of Gain or (Loss) Recognized in
Income Statement

   Gain or (Loss)
Recognized
 

Three months ended March 31, 2013

     

Foreign Exchange Contracts

   Cost of sales    $ (196
   Selling, general and administrative    $ (11

Three months ended April 1, 2012

     

Foreign Exchange Contracts

   Cost of sales    $ 1,373   
   Selling, general and administrative    $ 23