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Restructuring and Asset Impairment
6 Months Ended
Jul. 02, 2017
Restructuring and Related Activities [Abstract]  
Restructuring and Asset Impairment
Restructuring and Asset Impairment
The Company has engaged in a number of restructuring actions over the past several years. Actions initiated in 2017 and 2016 are reported as “2017 Actions” and “2016 Actions,” respectively. Actions initiated prior to 2016, all of which were substantially complete at July 2, 2017, are reported as “2015 and Earlier Actions.”
Following are the total restructuring and asset impairment charges/(credits), net of adjustments, and gains on dispositions recognized by the Company during the periods presented: 
 
 
2017
 
2016
 
 
Second Quarter
 
Six Months
 
Second Quarter
 
Six Months
Restructuring/Asset impairment:
 
 
 
 
 
 
 
 
2017 Actions
 
$
3,884

 
$
6,188

 
$

 
$

2016 Actions
 
729

 
1,884

 
19,632

 
26,045

2015 and Earlier Actions
 
2,946

 
3,598

 
3,646

 
6,461

Other asset impairments
 
338

 
338

 

 

Restructuring/Asset impairment charges
 
$
7,897

 
$
12,008

 
$
23,278

 
$
32,506

Income tax benefit
 
$
(2,338
)
 
(3,636
)
 
$
(5,425
)
 
(8,345
)
Less: Costs attributable to noncontrolling interests, net of tax
 
(12
)
 
(14
)
 
(38
)
 
(45
)
Restructuring/asset impairment charges attributable to Sonoco, net of tax
 
$
5,547

 
$
8,358

 
$
17,815

 
$
24,116


Pre-tax restructuring and asset impairment charges are included in “Restructuring/Asset impairment charges” in the Condensed Consolidated Statements of Income.
When recognizable in accordance with GAAP, the Company expects to recognize future additional charges totaling approximately $1,600 in connection with previously announced restructuring actions. The Company believes that the majority of these charges will be incurred and paid by the end of 2017. The Company continually evaluates its cost structure, including its manufacturing capacity, and additional restructuring actions are likely to be undertaken.
2017 Actions
During 2017, the Company announced the closure of an expanded foam protective packaging plant in North Carolina (part of the Protective Solutions segment) and eliminated approximately 95 positions in conjunction with its ongoing organizational effectiveness efforts.
Below is a summary of 2017 Actions and related expenses by segment and by type incurred and estimated to be incurred through completion. 
2017 Actions
 
Second Quarter 2017
 
Total
Incurred
to Date
 
Estimated
Total Cost
Severance and Termination Benefits
 
 
 
 
 
 
Consumer Packaging
 
$
349

 
$
1,316

 
$
1,616

Display and Packaging
 
66

 
172

 
172

Paper and Industrial Converted Products
 
1,663

 
$
2,204

 
2,204

Protective Solutions
 
899

 
974

 
1,124

Corporate
 

 
456

 
456

Asset Impairment / Disposal of Assets
 
 
 
 
 
 
Protective Solutions
 
777

 
777

 
777

Other Costs
 
 
 
 
 
 
Consumer Packaging
 
92

 
251

 
251

Paper and Industrial Converted Products
 
38

 
38

 
88

Protective Solutions
 

 

 
700

Total Charges and Adjustments
 
$
3,884

 
$
6,188

 
$
7,388


The following table sets forth the activity in the 2017 Actions restructuring accrual included in “Accrued expenses and other” on the Company’s Condensed Consolidated Balance Sheets: 
2017 Actions
 
Severance
and
Termination
Benefits
 
Asset
Impairment/
Disposal
of Assets
 
Other
Costs
 
Total
Accrual Activity
2017 Year to Date
 
 
 
Liability at December 31, 2016
 
$

 
$

 
$

 
$

2017 charges
 
5,122

 
777

 
289

 
6,188

Cash payments
 
(2,254
)
 

 
(289
)
 
(2,543
)
Asset write downs/disposals
 

 
(777
)
 

 
(777
)
Foreign currency translation
 
9

 

 

 
9

Liability at July 2, 2017
 
$
2,877

 
$

 
$

 
$
2,877


The "Asset Impairment/Disposal of Assets" loss of $777 above relates to the impairment of fixed assets resulting from the planned closure of an expanded foam protective packaging plant in North Carolina.
The Company expects to pay the majority of the remaining 2017 Actions restructuring costs by the end of 2017 using cash generated from operations.
2016 Actions
During 2016, the Company closed four tubes and cores plants - one in the United States, one in Canada, one in Ecuador, and one in Switzerland (all part of the Paper and Industrial Converted Products segment), a packaging services center in Mexico (part of the Display and Packaging segment) and a fulfillment service center in Brazil (part of the Display and Packaging segment). The Company also began manufacturing rationalization efforts in its Reels division (part of the Paper and Industrial Converted Products segment) and completed the sales of a paper mill in France (part of the Paper and Industrial Converted Products segment) and a retail security packaging plant in Puerto Rico (part of the Display and Packaging segment). In addition, the Company continued to realign its cost structure, resulting in the elimination of approximately 180 positions.
Below is a summary of 2016 Actions and related expenses by segment and by type incurred and estimated to be incurred through completion. 
 
 
2017
 
2016
 
Total
Incurred
to Date
 
 Estimated
Total Cost
2016 Actions
 
Second Quarter
 
Six Months
 
Second Quarter
 
Six Months
 
 
Severance and Termination Benefits
 
 
 
 
 
 
 
 
 
 
 
 
Consumer Packaging
 
$

 
$
1

 
$
487

 
$
1,452

 
$
2,408

 
$
2,408

Display and Packaging
 
17

 
4

 
1,277

 
2,653

 
4,308

 
4,308

Paper and Industrial Converted Products
 
316

 
414

 
1,730

 
4,141

 
6,301

 
6,301

Protective Solutions
 
1

 

 
38

 
360

 
678

 
678

Corporate
 

 

 
10

 
1,439

 
1,550

 
1,550

Asset Impairment / Disposal of Assets
 
 
 
 
 
 
 
 
 
 
 
 
Consumer Packaging
 
$

 

 

 
(306
)
 
(306
)
 
(306
)
Display and Packaging
 

 
96

 
2,237

 
2,237

 
2,808

 
2,808

Paper and Industrial Converted Products
 
45

 
45

 
13,279

 
13,279

 
13,345

 
13,345

Other Costs
 
 
 
 
 
 
 
 
 
 
 
 
Consumer Packaging
 
$
28

 
28

 
104

 
302

 
759

 
759

Display and Packaging
 
139

 
368

 
11

 
11

 
654

 
704

Paper and Industrial Converted Products
 
188

 
878

 
459

 
477

 
2,176

 
2,226

Protective Solutions
 
(5
)
 
50

 

 

 
200

 
200

Total Charges and Adjustments
 
$
729

 
$
1,884

 
$
19,632

 
$
26,045

 
$
34,881

 
$
34,981


The following table sets forth the activity in the 2016 Actions restructuring accrual included in “Accrued expenses and other” on the Company’s Condensed Consolidated Balance Sheets:
2016 Actions
 
Severance
and
Termination
Benefits
 
Asset
Impairment/
Disposal
of Assets
 
Other
Costs
 
Total
Accrual Activity
2017 Year to Date
 
 
 
 
Liability at December 31, 2016
 
$
3,558

 
$

 
$
640

 
$
4,198

2017 charges
 
419

 
141

 
1,324

 
1,884

Adjustments
 

 

 

 

Cash payments
 
(2,585
)
 

 
(1,271
)
 
(3,856
)
Asset write downs/disposals
 

 
(141
)
 
(252
)
 
(393
)
Foreign currency translation
 
9

 

 
21

 
30

Liability at July 3, 2017
 
$
1,401

 
$

 
$
462

 
$
1,863


“Other costs” consist primarily of costs related to plant closures including equipment removal, utilities, plant security, property taxes and insurance. The Company expects to pay the majority of the remaining 2016 Actions restructuring costs by the end of 2017 using cash generated from operations. 




2015 and Earlier Actions
2015 and Earlier Actions are comprised of a number of plant closures and workforce reductions initiated prior to 2016. Charges for these actions in both 2017 and 2016 relate primarily to the cost of plant closures including severance, asset impairment, equipment removal, plant security, property taxes and insurance.
The Company expects to recognize future pretax charges of approximately $300 associated with 2015 and Earlier Actions.
Below is a summary of expenses incurred by segment for 2015 and Earlier Actions for the three- and six- month periods ended July 2, 2017 and July 3, 2016
 
 
2017
 
2016
2015 and Earlier Actions
 
Second Quarter
 
Six Months
 
Second Quarter
 
Six Months
Consumer Packaging
 
$
2,591

 
$
2,564

 
$
2,982

 
$
5,137

Display and Packaging
 

 
83

 
560

 
566

Paper and Industrial Converted Products
 
326

 
891

 
21

 
624

Protective Solutions
 
29

 
53

 
83

 
134

Corporate
 

 
7

 

 

Total Charges and Adjustments
 
$
2,946

 
$
3,598

 
$
3,646

 
$
6,461


The accrual for 2015 and Earlier Actions totaled $3,925 and $3,608 at July 2, 2017 and December 31, 2016, respectively, and is included in “Accrued expenses and other” on the Company’s Condensed Consolidated Balance Sheets. The accrual relates primarily to unpaid severance and building lease terminations. The Company expects the majority of the liability associated with 2015 and Earlier Actions to be paid by the end of 2017 using cash generated from operations.
Other asset impairments
As a result of the continued devaluation of the Venezuelan Bolivar, the Company recognized impairment charges against inventories and certain long-term nonmonetary assets totaling $338 in the second quarter of 2017. The assets were deemed to be impaired as the U.S. dollar value of the projected cash flows from these assets was no longer sufficient to recover their U.S. dollar carrying values.