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Restructuring
6 Months Ended
Jun. 30, 2021
Restructuring And Related Activities [Abstract]  
Restructuring

Note 3 – Restructuring

Manufacturing Footprint Rationalization

On September 23, 2019, the Company committed to a restructuring plan to improve the Company’s manufacturing productivity and rationalize its footprint. Under this plan, the Company is relocating and consolidating certain existing automotive manufacturing and, as a result, reducing the number of plants by two.  On March 20, 2020, the Company announced the initial phase of this restructuring plan, which includes the consolidation of all North American electronics manufacturing to Celaya, Mexico. This will result in the closure of the Burlington, Canada facility, and the transfer of electronics manufacturing from Acuña, Mexico. On December 10, 2020, the Company announced the consolidation of its electronics manufacturing in Asia to Bantian, Shenzhen, China, which will result in the closure of our Longgang, Shenzhen, China facility. During the three months ended June 30, 2021, production ceased at our Burlington, Canada facility, and electronics manufacturing continues to transition to Celaya, Mexico.

During the three and six months ended June 30, 2021, the Company recognized restructuring expense of $759 and $965 for employee separation costs, respectively, $97 and $192 for accelerated depreciation, respectively, and $488 and $652 for other costs,

respectively. During the three and six months ended June 30, 2020, the Company recognized restructuring expense of $(1,691) and $(1,443), respectively, for employee separation costs and $200 and $442, respectively, of accelerated depreciation and $16 and $16 for other costs.  The net activity in 2020 was primarily related to a reduction in the estimates of previously recognized employee separation costs. The Company has recorded approximately $8,946 of restructuring expenses since the inception of this program.

The Company expects to incur total costs of between $16,000 and $19,000, of which between $13,000 and $16,000 are expected to be cash expenditures. The total expected costs include employee separation costs of between $6,500 and $7,500, capital expenditures of between $3,500 and $4,500 and non-cash expenses for accelerated depreciation and impairment of fixed assets of approximately $3,000. The Company also expects to incur other transition costs including recruiting, relocation, and machinery and equipment move and set up costs of between $3,000 and $4,000. The remaining actions under this plan are expected to be substantially completed by the end of 2021. The actual timing, costs and savings of the plan may differ materially from the Company’s current expectations and estimates.

Other Restructuring Activities

As part of the Company’s continued efforts to optimize its cost structure, the Company has undertaken several discrete restructuring actions. During the three and six months ended June 30, 2021, the Company recognized $747 and $1,073, respectively, of employee separation costs.  During the three and six months ended June 30, 2020, the Company recognized $860 and $3,914, respectively, of employee separation costs and $17 and $239 of other related costs.  These restructuring expenses were primarily associated with restructuring actions focused on the rotation of our manufacturing footprint to best cost locations and the reduction of global overhead costs

Restructuring Expenses By Reporting Segment

The following table summarizes restructuring expense for the three months ended June 30, 2021 and 2020 by reporting segment:

 

 

Three Months Ended June 30,

 

 

Six Months Ended June 30,

 

 

 

2021

 

 

2020

 

 

2021

 

 

2020

 

Automotive

 

$

1,075

 

 

$

(619

)

 

$

1,866

 

 

$

2,503

 

Medical

 

 

 

 

 

4

 

 

 

 

 

 

100

 

Corporate

 

 

1,016

 

 

 

17

 

 

 

1,016

 

 

 

565

 

Total

 

$

2,091

 

 

$

(598

)

 

$

2,882

 

 

$

3,168

 

 

Restructuring Liability

Restructuring liabilities are classified as Other current liabilities in the consolidated condensed balance sheets. The following table summarizes restructuring liability for the six months ended June 30, 2021:

 

 

Employee Separation Costs

 

 

Accelerated Depreciation

 

 

Other Related Costs

 

 

Total

 

Balance at December 31, 2020

 

$

5,627

 

 

$

 

 

$

 

 

$

5,627

 

Additions, charged to restructuring expenses

 

 

632

 

 

 

95

 

 

 

164

 

 

 

891

 

Cash payments

 

 

(1,439

)

 

 

 

 

 

(164

)

 

 

(1,603

)

Non-cash utilization

 

 

 

 

 

(95

)

 

 

 

 

 

(95

)

Change in estimate

 

 

(100

)

 

 

 

 

 

 

 

 

(100

)

Currency translation

 

 

(74

)

 

 

 

 

 

 

 

 

(74

)

Balance at March 31, 2021

 

 

4,646

 

 

 

 

 

 

 

 

 

4,646

 

Additions, charged to restructuring expenses

 

 

1,478

 

 

 

97

 

 

 

488

 

 

 

2,063

 

Cash payments

 

 

(1,099

)

 

 

 

 

 

(488

)

 

 

(1,587

)

Non-cash utilization

 

 

 

 

 

(97

)

 

 

 

 

 

(97

)

Change in estimate

 

 

28

 

 

 

 

 

 

 

 

 

28

 

Currency translation

 

 

(92

)

 

 

 

 

 

 

 

 

(92

)

Balance at June 30, 2021

 

$

4,961

 

 

$

 

 

$

 

 

$

4,961