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Restructuring
6 Months Ended
Jun. 30, 2020
Restructuring And Related Activities [Abstract]  
Restructuring

Note 4 – Restructuring

Manufacturing Footprint Rationalization

On September 23, 2019, the Company committed to a restructuring plan to improve the Company’s manufacturing productivity and rationalize its footprint. Under this plan, the Company will relocate and consolidate certain existing automotive manufacturing and, as a result, reduce the number of plants by two.  On March 20, 2020, the Company announced the initial phase of this restructuring plan, which includes the consolidation of all North American electronics manufacturing to Celaya, Mexico. This will result in the closure of the Burlington, Canada facility, and the transfer of electronics manufacturing from Acuña, Mexico. During the second quarter of 2020, due to circumstances arising from the COVID-19 pandemic, management adjusted the plan to proactively manage its cash position. Adjustments to the plan have resulted in changes to the estimated number of employee separations and total costs to execute the plan.

During the three and six months ended June 30, 2020, the Company recognized restructuring expense of $(1,691) and $(1,443) for employee separation costs, respectively, $200 and $442 for accelerated depreciation, respectively, and $16 and $16 for other costs, respectively. The net activity is primarily related to a reduction in the estimates of previously recognized employee separation costs. The Company has recorded approximately $5,965 of restructuring expenses since the inception of this program.

The Company expects to incur total costs of between $16,000 and $19,000, of which $13,000 and $16,000 are expected to be cash expenditures. The total expected costs include employee separation costs of between $6,500 and $7,500, capital expenditures of between $3,500 and $4,500 and non-cash expenses for accelerated depreciation and impairment of fixed assets of approximately $3,000. The Company also expects to incur other transition costs including recruiting, relocation, and machinery and equipment move and set up costs of between $3,000 and $4,000. The actions under this plan are expected to be substantially completed by the end of 2021. The actual timing, costs and savings of the plan may differ materially from the Company’s current expectations and estimates.

Other Restructuring Activities

As part of the Company’s continued efforts to optimize its cost structure, the Company has undertaken several discrete restructuring actions. During the three and six months ended June 30, 2020, the Company recognized $860 and $3,914 of employee separation costs, respectively, and $17 and $239 of other related costs, respectively.  During the three and six months ended June 30, 2019, the Company recognized $860 and $1,259 of employee separation costs, respectively, and $349 and $349 of other related costs, respectively.  In addition, during the three and six months ended June 30, 2019, the Company recognized $0 and $425 of asset impairment loss, respectively. These restructuring expenses were primarily associated with restructuring actions focused on the rotation of our manufacturing footprint to lower cost locations and the reduction of global overhead costs. These discrete restructuring actions are expected to approximate the total cumulative costs for those actions. The Company will continue to explore opportunities

to improve its future profitability and competitiveness. These actions may result in the recognition of additional restructuring charges that could be material.

GPT and CSZ-IC

Costs associated with the divestiture process were classified as restructuring. During the three and six months ended June 30, 2019, the Company recognized $0 and $251 of employee separation costs, respectively, and $22 and $861 of other related costs, related to the marketing of GPT and CSZ-IC, respectively, which were classified as restructuring.  The Company has recorded approximately $2,303 of restructuring expenses since inception of this program and it is considered complete.

Restructuring Expenses By Reporting Segment

The following table summarizes restructuring expense for the three and six months ended June 30, 2020 and 2019 by reporting segment:

 

 

Three Months Ended

June 30,

 

 

Six Months Ended

June 30,

 

 

 

2020

 

 

2019

 

 

2020

 

 

2019

 

Automotive

 

$

(619

)

 

$

826

 

 

$

2,503

 

 

$

1,194

 

Industrial

 

 

4

 

 

 

56

 

 

 

100

 

 

 

1,602

 

Reconciling items

 

 

17

 

 

 

349

 

 

 

565

 

 

 

349

 

Total

 

$

(598

)

 

$

1,231

 

 

$

3,168

 

 

$

3,145

 

Restructuring Liability

Restructuring liabilities are classified as accrued liabilities on the consolidated condensed balance sheets. The following table summarizes restructuring liability for the six months ended June 30, 2020:

 

 

 

Employee

Separation

Costs

 

 

Accelerated

Depreciation

Charges

 

 

Other Related

Costs

 

 

Total

 

Balance at December 31, 2019

 

$

5,994

 

 

$

 

 

$

71

 

 

$

6,065

 

Additions, charged to restructuring expenses

 

 

3,302

 

 

 

242

 

 

 

222

 

 

 

3,766

 

Cash payments

 

 

(1,932

)

 

 

 

 

 

(202

)

 

 

(2,134

)

Non-cash utilization

 

 

 

 

 

(242

)

 

 

 

 

 

(242

)

Currency translation

 

 

(306

)

 

 

 

 

 

38

 

 

 

(268

)

Balance at March 31, 2020

 

$

7,058

 

 

$

 

 

$

129

 

 

$

7,187

 

Additions, charged to restructuring expenses

 

 

1,301

 

 

 

200

 

 

 

33

 

 

 

1,534

 

Change in estimate

 

 

(2,132

)

 

 

 

 

 

 

 

 

(2,132

)

Cash payments

 

 

(1,286

)

 

 

 

 

 

(173

)

 

 

(1,459

)

Non-cash utilization

 

 

 

 

 

(200

)

 

 

 

 

 

(200

)

Currency translation

 

 

175

 

 

 

 

 

 

46

 

 

 

221

 

Balance at June 30, 2020

 

$

5,116

 

 

$

 

 

$

35

 

 

$

5,151