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Business Segments
12 Months Ended
Sep. 30, 2011
Business Segments [Abstract]  
Business Segments
12. Business Segments

The Company identifies reportable segments based upon distinct products manufactured and services performed. The Forged Components Group ("Forge Group") consists of the production, heat-treatment, surface-treatment, non-destructive testing, and some machining of forged components in various steel alloys utilizing a variety of processes for application principally in the aerospace and power generation industries. The Turbine Component Services and Repair Group consists primarily of the repair and remanufacture of small aerospace and industrial turbine engine components and is also involved in providing precision component machining and industrial coatings for turbine engine applications. The Applied Surface Concepts Group is a provider of specialized selective plating processes and services used to apply metal coatings to a selective area of a component. The Company's reportable segments are separately managed.

One customer of all three of the Company's segments accounted for 19% and 20% of the Company's consolidated net sales in fiscal 2011 and 2010, respectively. A second customer of all three of the Company's segments accounted for 10% and 15% of the Company's consolidated net sales in fiscal 2011 and 2010, respectively. One customer of the Forge Group accounted for 12% and 0% of the Company's consolidated net sales in fiscal 2011 and 2010, respectively. The combined net sales to these three customers, and to the direct subcontractors to these three customers, accounted for 59% of the Company's consolidated net sales in both 2011 and 2010.

Geographic net sales are based on location of customer. The United States of America is the single largest country for unaffiliated customer sales, accounting for 80% and 75% of consolidated net sales in fiscal 2011 and 2010, respectively. No other single country represents greater than 10% of consolidated net sales in 2011 and 2010. Net sales to unaffiliated customers located in various European countries accounted for 8% and 10% of consolidated net sales in 2011 and 2010, respectively. Net sales to unaffiliated customers located in various Asian countries accounted for 6% and 9% of consolidated net sales in 2011 and 2010, respectively.

Corporate unallocated expenses represent expenses that are not of a business segment operating nature and, therefore, are not allocated to the business segments for reporting purposes. Corporate identifiable assets consist primarily of cash and cash equivalents, short-term investments and the Company's Cork, Ireland facility.

 

The following table summarizes certain information regarding segments of the Company:

 

     Years Ended September 30,  
     2011     2010  

Net sales:

    

Forged Components Group

   $ 84,145      $ 62,098   

Turbine Component Services and Repair Group

     9,047        8,933   

Applied Surface Concepts Group

     14,165        12,239   
  

 

 

   

 

 

 

Consolidated net sales

   $ 107,357      $ 83,270   
  

 

 

   

 

 

 

Operating income (loss):

    

Forged Components Group

   $ 13,000      $ 9,855   

Turbine Component Services and Repair Group

     (277     (36

Applied Surface Concepts Group

     1,025        249   

Corporate unallocated expenses

     (2,893     (2,153
  

 

 

   

 

 

 

Consolidated operating income

     10,855        7,915   

Interest expense, net

     82        14   

Foreign currency exchange loss (gain), net

     5        (23

Other income, net

     (470     (470
  

 

 

   

 

 

 

Consolidated income before income tax provision

   $ 11,238      $ 8,394   
  

 

 

   

 

 

 

Depreciation and amortization expense:

    

Forged Components Group

   $ 3,542      $ 1,047   

Turbine Component Services and Repair Group

     308        335   

Applied Surface Concepts Group

     426        403   

Corporate unallocated expenses

     110        110   
  

 

 

   

 

 

 

Consolidated depreciation and amortization expense

   $ 4,386      $ 1,895   
  

 

 

   

 

 

 

LIFO expense for the Forged Components Group

   $ 479      $ 175   

Capital expenditures:

    

Forged Components Group

   $ 2,798      $ 6,094   

Turbine Component Services and Repair Group

     219        174   

Applied Surface Concepts Group

     276        479   
  

 

 

   

 

 

 

Consolidated capital expenditures

   $ 3,293      $ 6,747   
  

 

 

   

 

 

 

Identifiable assets:

    

Forged Components Group

   $ 58,361      $ 31,617   

Turbine Component Services and Repair Group

     3,758        4,642   

Applied Surface Concepts Group

     6,217        6,037   

Corporate

     11,675        27,354   
  

 

 

   

 

 

 

Consolidated total assets

   $ 80,011      $ 69,650   
  

 

 

   

 

 

 

Non-U.S. operations:

    

Net sales

   $ 5,010      $ 4,560   

Operating income (loss)

     369        (162

Identifiable assets (excluding cash)

     4,422        4,286