XML 29 R11.htm IDEA: XBRL DOCUMENT v3.10.0.1
Segment Information
12 Months Ended
Dec. 29, 2018
Segment Reporting [Abstract]  
Segment Information
Segment Information

The Company’s reportable segments are Piping Systems, Industrial Metals, and Climate.  Each of the reportable segments is composed of certain operating segments that are aggregated primarily by the nature of products offered as follows:

Piping Systems

Piping Systems is composed of the following operating segments: Domestic Piping Systems Group, Great Lakes Copper, Heatlink Group, Die-Mold, European Operations, Trading Group, and Jungwoo-Mueller (the Company’s South Korean joint venture).  The Domestic Piping Systems Group manufactures copper tube, fittings, and line sets.  These products are manufactured in the U.S., sold in the U.S., and exported to markets worldwide.  Outside the U.S., Great Lakes Copper manufactures copper tube and line sets in Canada and sells the products primarily in the U.S. and Canada. Heatlink Group produces a complete line of products for PEX plumbing and radiant systems in Canada and sells these products in Canada and the U.S. Die-Mold manufactures PEX and other plumbing-related fittings and plastic injection tooling in Canada and sells these products in Canada and the U.S. European Operations manufacture copper tube in the U.K. which is sold primarily in Europe.  The Trading Group manufactures pipe nipples and resells brass and plastic plumbing valves, malleable iron fittings, faucets, and plumbing specialty products in the U.S. and Mexico.  Jungwoo-Mueller manufactures copper-based joining products that are sold worldwide.  The Piping Systems segment’s products are sold primarily to plumbing, refrigeration, and air-conditioning wholesalers, hardware wholesalers and co-ops, building product retailers, and air-conditioning OEMs.

During 2018, the segment recognized a gain of $1.4 million on the sale of real property and a gain of $0.7 million on the sale of manufacturing equipment.

During 2017, the segment recognized a gain of $1.5 million on the sale of the Company’s interest in Mueller-Xingrong and impairment charges of $1.5 million on certain copper fittings manufacturing equipment.

During 2016, the segment recognized impairment charges of $6.1 million on fixed assets used for product development.

Industrial Metals

Industrial Metals is composed of the following operating segments: Brass Rod & Copper Bar Products, Impacts & Micro Gauge, and Brass Value-Added Products.  These businesses manufacture brass rod, impact extrusions, and forgings, as well as a wide variety of end products including plumbing brass, automotive components, valves, fittings, and gas assemblies.  These products are manufactured in the U.S. and sold primarily to OEMs in the U.S., many of which are in the industrial, transportation, construction, heating, ventilation, and air-conditioning, plumbing, refrigeration, and energy markets.

During 2018, the segment recognized an insurance recovery gain of $3.7 million related to the losses incurred due to the 2017 fire at the brass rod mill in Port Huron, Michigan and a gain of $1.3 million on the sale of real property.

During 2016, the segment recognized impairment charges of $0.7 million on fixed assets related to the rationalization of Sherwood.

Climate

Climate is composed of the following operating segments: Refrigeration Products, Fabricated Tube Products, Westermeyer, Turbotec, and ATCO.  These domestic businesses manufacture and fabricate valves, assemblies, high pressure components, coaxial heat exchangers, and insulated HVAC flexible duct systems primarily for the heating, ventilation, air-conditioning, and refrigeration markets in the U.S.

Performance of segments is generally evaluated by their operating income.  Summarized product line, geographic, and segment information is shown in the following tables.  Geographic sales data indicates the location from which products are shipped.  Unallocated expenses include general corporate expenses, plus certain charges or credits not included in segment activity.

During 2018, 2017, and 2016, no single customer exceeded 10 percent of worldwide sales.

The following tables represent a disaggregation of revenue from contracts with customers, along with the reportable segment for each category:

 
 
For the Year Ended December 29, 2018
(In thousands)
 
Piping Systems
 
Industrial Metals
 
Climate
 
Total
 
 
 
 
 
 
 
 
 
Tube and fittings
 
$
1,352,875

 
$

 
$

 
$
1,352,875

Brass rod and forgings
 

 
501,472

 

 
501,472

OEM components, tube & assemblies
 
29,578

 
53,581

 
139,113

 
222,272

Valves and plumbing specialties
 
263,180

 

 

 
263,180

Other
 

 
96,008

 
89,956

 
185,964

 
 
 
 
 
 
 
 
 
 
 
$
1,645,633

 
$
651,061

 
$
229,069

 
$
2,525,763

 
 
 
 
 
 
 
 
 
Intersegment sales
 
 
 
 
 
 
 
(17,885
)
 
 
 
 
 
 
 
 
 
Net sales
 
 
 
 
 
 
 
$
2,507,878


 
 
For the Year Ended December 30, 2017
(In thousands)
 
Piping Systems
 
Industrial Metals
 
Climate
 
Total
 
 
 
 
 
 
 
 
 
Tube and fittings
 
$
1,238,258

 
$

 
$

 
$
1,238,258

Brass rod and forgings
 

 
461,603

 

 
461,603

OEM components, tube & assemblies
 
94,383

 
51,707

 
131,448

 
277,538

Valves and plumbing specialties
 
232,309

 

 

 
232,309

Other
 

 
88,821

 

 
88,821

 
 
 
 
 
 
 
 
 
 
 
$
1,564,950

 
$
602,131

 
$
131,448

 
$
2,298,529

 
 
 
 
 
 
 
 
 
Intersegment sales
 
 
 
 
 
 
 
(32,456
)
 
 
 
 
 
 
 
 
 
Net sales
 
 
 
 
 
 
 
$
2,266,073



Disaggregation of revenue from contracts with customers (continued):

 
 
For the Year Ended December 31, 2016
(In thousands)
 
Piping Systems
 
Industrial Metals
 
Climate
 
Total
 
 
 
 
 
 
 
 
 
Tube and fittings
 
$
1,045,031

 
$

 
$

 
$
1,045,031

Brass rod and forgings
 

 
369,363

 

 
369,363

OEM components, tube & assemblies
 
145,017

 
69,578

 
119,758

 
334,353

Valves and plumbing specialties
 
239,541

 

 

 
239,541

Other
 

 
82,119

 

 
82,119

 
 
 
 
 
 
 
 
 
 
 
$
1,429,589

 
$
521,060

 
$
119,758

 
$
2,070,407

 
 
 
 
 
 
 
 
 
Intersegment sales
 
 
 
 
 
 
 
(14,785
)
 
 
 
 
 
 
 
 
 
Net sales
 
 
 
 
 
 
 
$
2,055,622



Summarized geographic information is as follows:

(In thousands)
 
2018
 
2017
 
2016
 
 
 
 
 
 
 
Net sales:
 
 
 
 
 
 
United States
 
$
1,820,857

 
$
1,556,825

 
$
1,400,893

United Kingdom
 
245,458

 
231,039

 
197,039

Canada
 
292,798

 
280,140

 
237,162

Asia
 
59,730

 
121,295

 
149,875

Mexico
 
89,035

 
76,774

 
70,653

 
 
 
 
 
 
 
 
 
$
2,507,878

 
$
2,266,073

 
$
2,055,622


(In thousands)
 
2018
 
2017
 
2016
 
 
 
 
 
 
 
Long-lived assets:
 
 
 
 
 
 
United States
 
$
295,735

 
$
238,752

 
$
223,099

United Kingdom
 
16,313

 
17,661

 
15,978

Canada
 
33,144

 
21,327

 
18,928

Asia
 
24,930

 
25,973

 
36,722

Mexico
 
511

 
608

 
504

 
 
 
 
 
 
 
 
 
$
370,633

 
$
304,321

 
$
295,231



Summarized segment information is as follows:

 
 
For the Year Ended December 29, 2018
(In thousands)
 
Piping Systems
 
Industrial Metals
 
Climate
 
Corporate and Eliminations
 
Total
 
 
 
 
 
 
 
 
 
 
 
Net sales
 
$
1,645,633

 
$
651,061

 
$
229,069

 
$
(17,885
)
 
$
2,507,878

 
 
 
 
 
 
 
 
 
 
 
Cost of goods sold
 
1,426,729

 
559,367

 
182,456

 
(18,152
)
 
2,150,400

Depreciation and amortization
 
23,304

 
7,568

 
5,569

 
3,114

 
39,555

Selling, general, and administrative expense
 
74,864

 
13,501

 
16,926

 
43,597

 
148,888

(Gain) loss on sale of assets
 
(2,093
)
 
(1,301
)
 

 
3,141

 
(253
)
Insurance recovery
 

 
(3,681
)
 

 

 
(3,681
)
 
 
 
 
 
 
 
 
 
 
 
Operating income
 
122,829

 
75,607

 
24,118

 
(49,585
)
 
172,969

 
 
 
 
 
 
 
 
 
 
 
Interest expense
 
 

 
 

 
 

 
 

 
(25,199
)
Environmental expense
 
 
 
 
 
 
 
 
 
(1,320
)
Other income, net
 
 

 
 

 
 

 
 

 
3,967

 
 
 
 
 
 
 
 
 
 
 
Income before income taxes
 
 

 
 

 
 

 
 

 
$
150,417


 
 
For the Year Ended December 30, 2017
(In thousands)
 
Piping Systems
 
Industrial Metals
 
Climate
 
Corporate and Eliminations
 
Total
 
 
 
 
 
 
 
 
 
 
 
Net sales
 
$
1,564,950

 
$
602,131

 
$
131,448

 
$
(32,456
)
 
$
2,266,073

 
 
 
 
 
 
 
 
 
 
 
Cost of goods sold
 
1,369,161

 
506,973

 
98,851

 
(34,368
)
 
1,940,617

Depreciation and amortization
 
21,777

 
7,516

 
2,513

 
2,138

 
33,944

Selling, general, and administrative expense
 
74,441

 
13,278

 
9,759

 
43,252

 
140,730

Gain on sale of assets
 
(1,491
)
 

 

 

 
(1,491
)
Impairment charges
 
1,466

 

 

 

 
1,466

 
 
 
 
 
 
 
 
 
 
 
Operating income
 
99,596

 
74,364

 
20,325

 
(43,478
)
 
150,807

 
 
 
 
 
 
 
 
 
 
 
Interest expense
 
 

 
 

 
 

 
 

 
(19,502
)
Environmental expense
 
 
 
 
 
 
 
 
 
(7,284
)
Other income, net
 
 

 
 

 
 

 
 

 
2,951

 
 
 
 
 
 
 
 
 
 
 
Income before income taxes
 
 

 
 

 
 

 
 

 
$
126,972


Segment information (continued):

 
 
For the Year Ended December 31, 2016
(In thousands)
 
Piping Systems
 
Industrial Metals
 
Climate
 
Corporate and Eliminations
 
Total
 
 
 
 
 
 
 
 
 
 
 
Net sales
 
$
1,429,589

 
$
521,060

 
$
119,758

 
$
(14,785
)
 
$
2,055,622

 
 
 
 
 
 
 
 
 
 
 
Cost of goods sold
 
1,228,949

 
420,905

 
89,927

 
(16,282
)
 
1,723,499

Depreciation and amortization
 
22,421

 
8,162

 
2,437

 
2,113

 
35,133

Selling, general, and administrative expense
 
67,178

 
13,943

 
9,661

 
45,029

 
135,811

Impairment charges
 
6,115

 
663

 

 

 
6,778

 
 
 
 
 
 
 
 
 
 
 
Operating income
 
104,926

 
77,387

 
17,733

 
(45,645
)
 
154,401

 
 
 
 
 
 
 
 
 
 
 
Interest expense
 
 

 
 

 
 

 
 

 
(7,387
)
Environmental expense
 
 
 
 
 
 
 
 
 
(1,279
)
Other income, net
 
 

 
 

 
 

 
 

 
295

 
 
 
 
 
 
 
 
 
 
 
Income before income taxes
 
 

 
 

 
 

 
 

 
$
146,030



(In thousands)
 
2018
 
2017
 
2016
Expenditures for long-lived assets (including those resulting from business acquisitions):
 
 
 
 
 
 
Piping Systems
 
$
31,362

 
$
18,124

 
$
56,286

Industrial Metals
 
8,066

 
5,322

 
3,302

Climate
 
85,471

 
2,191

 
2,045

General Corporate
 
37

 
22,518

 
55

 
 
 
 
 
 
 
 
 
$
124,936

 
$
48,155

 
$
61,688


Segment assets:
 
 

 
 

 
 

Piping Systems
 
$
818,303

 
$
801,468

 
$
826,663

Industrial Metals
 
173,725

 
212,638

 
160,478

Climate
 
246,851

 
73,458

 
66,968

General Corporate
 
130,670

 
232,609

 
393,367

 
 
 
 
 
 
 
 
 
$
1,369,549

 
$
1,320,173

 
$
1,447,476