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Industry Segments
9 Months Ended
Oct. 01, 2011
Industry Segments [Abstract]  
Industry Segments
Note 6 – Industry Segments

The Company's reportable segments are Plumbing & Refrigeration and Original Equipment Manufacturers (OEM).  For disclosure purposes, as permitted under Accounting Standards Codification (ASC) 280, Segment Reporting, certain operating segments are aggregated into reportable segments.  The Plumbing & Refrigeration segment is composed of Standard Products (SPD), European Operations, and Mexican Operations.  The OEM segment is composed of Industrial Products (IPD), Engineered Products (EPD), and Jiangsu Mueller–Xingrong Copper Industries Limited (Mueller-Xingrong).  These segments are classified primarily by the markets for their products.  Performance of segments is generally evaluated by their operating income.  Intersegment transactions are generally conducted on an arms-length basis.

SPD manufactures copper tube and fittings, plastic fittings, plastic pipe, and line sets.  These products are manufactured in the U.S.  Outside the U.S., the Company's European Operations manufacture copper tube, which is sold in Europe and the Middle East.  SPD also imports and resells brass and plastic plumbing valves, malleable iron fittings, faucets, and plumbing specialty products.  Mexican Operations consist of pipe nipple manufacturing and import distribution businesses including product lines of malleable iron fittings and other plumbing specialties.  The European Operations consist of copper tube manufacturing and the import distribution of fittings, valves, and plumbing specialties primarily in the U.K.  and Ireland.  The Plumbing & Refrigeration segment's products are sold primarily to plumbing, refrigeration, and air-conditioning wholesalers, hardware wholesalers and co-ops, and building product retailers.

IPD manufactures brass rod, impact extrusions, and forgings which are used in a wide variety of end products including plumbing brass, automotive components, valves, and fittings.  EPD manufactures and fabricates valves and assemblies primarily for the refrigeration, air-conditioning, and gas appliance markets and specialty copper, copper-alloy, and aluminum tubing.  Mueller-Xingrong manufactures engineered copper tube primarily for air-conditioning applications.  These products are sold primarily to OEM customers.

Summarized segment information is as follows:

 
 
For the Quarter Ended September 29, 2012
 
 (In thousands)
 
Plumbing & Refrigeration Segment
 
 
OEM
Segment
 
 
Corporate and Eliminations
 
 
Total
 
                                 
Net sales
 
$
297,913
 
 
$
221,468
 
 
$
(5,216
)
 
$
514,165
 
                                 
Cost of goods sold
   
257,978
     
196,789
     
(5,049
)
   
449,718
 
Depreciation and amortization
 
 
4,044
     
3,437
     
389
     
7,870
 
Selling, general, and administrative expense
   
18,298
     
6,821
     
7,001
     
32,120
 
 
 
 
                           
Operating income
 
$
17,593
   
$
14,421
   
$
(7,557
)
   
24,457
 
                                 
Interest expense
 
 
                       
(353
)
Other income, net
                           
219
 
 
 
 
                           
Income before income taxes
                         
$
24,323
 

 
 
For the Quarter Ended October 1, 2011
 
 (In thousands)
 
Plumbing & Refrigeration Segment
 
 
OEM
Segment
 
 
Corporate and Eliminations
 
 
Total
 
 
                   
Net sales
 
$
325,776
 
 
$
266,560
 
 
$
(6,527
)
 
$
585,809
 
                                 
Cost of goods sold
   
285,242
     
245,223
     
(6,481
)
   
523,984
 
Depreciation and amortization
 
 
4,859
     
3,519
     
338
     
8,716
 
Selling, general, and administrative expense
 
 
21,791
     
5,646
     
6,808
     
34,245
 
 
 
 
                           
Operating income
 
$
13,884
   
$
12,172
   
$
(7,192
)
   
18,864
 
                                 
Interest expense
 
 
                       
(2,822
)
Other income, net
                           
102
 
 
 
 
                           
Income before income taxes
                         
$
16,144
 

 
 
For the Nine Months Ended September 29, 2012
 
(In thousands)
 
Plumbing & Refrigeration Segment
 
 
OEM
Segment
 
 
Corporate and Eliminations
 
 
Total
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net sales
 
$
944,955
   
$
760,995
 
 
$
(20,018
)
 
$
1,685,932
 
                                 
Cost of goods sold
   
808,631
     
676,635
     
(19,522
)
   
1,465,744
 
Depreciation and amortization
 
 
12,340
     
9,908
     
1,070
     
23,318
 
Selling, general, and administrative expense
 
 
57,028
     
20,249
     
19,932
     
97,209
 
Insurance settlement
   
(1,500
)
   
-
     
-
     
(1,500
)
 
 
 
                           
Operating income
 
$
68,456
   
$
54,203
   
$
(21,498
)
   
101,161
 
                                 
Interest expense
 
 
                       
(5,711
)
Other income, net
                           
963
 
 
 
 
                           
Income before income taxes
                         
$
96,413
 

 
 
For the Nine Months Ended October 1, 2011
 
(In thousands)
 
Plumbing & Refrigeration Segment
 
 
OEM
Segment
 
 
Corporate and Eliminations
 
 
Total
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net sales
 
$
1,053,434
   
$
899,982
 
 
$
(27,003
)
 
$
1,926,413
 
                                 
Cost of goods sold
   
904,470
     
809,959
     
(26,694
)
   
1,687,735
 
Depreciation and amortization
 
 
16,042
     
10,590
     
949
     
27,581
 
Selling, general, and administrative expense
 
 
64,565
     
18,799
     
19,580
     
102,944
 
Litigation settlement
   
-
     
-
     
(10,500
)
   
(10,500
)
 
 
 
                           
Operating income
 
$
68,357
   
$
60,634
   
$
(10,338
)
   
118,653
 
                                 
Interest expense
 
 
                       
(9,004
)
Other expense, net
                           
1,425
 
 
 
 
                           
Income before income taxes
                         
$
111,074