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Industry Segments
9 Months Ended
Oct. 01, 2011
Industry Segments [Abstract] 
Industry Segments
Note 5 – Industry Segments

The Company’s reportable segments are Plumbing & Refrigeration and Original Equipment Manufacturers (OEM).  For disclosure purposes, as permitted under Accounting Standards Codification (ASC) 280, Segment Reporting, certain operating segments are aggregated into reportable segments.  The Plumbing & Refrigeration segment is composed of Standard Products (SPD), European Operations, and Mexican Operations.  The OEM segment is composed of Industrial Products (IPD), Engineered Products (EPD), and Mueller-Xingrong.  These segments are classified primarily by the markets for their products.  Performance of segments is generally evaluated by their operating income.  Intersegment transactions are generally conducted on an arms-length basis.
 
   SPD manufactures copper tube and fittings, plastic fittings, plastic pipe, and line sets.  These products are manufactured in the U.S.  Outside the U.S., the Company’s European Operations manufacture copper tube, which is sold in Europe and the Middle East.  SPD also imports and resells brass and plastic plumbing valves, malleable iron fittings, faucets, and plumbing specialty products.  Mexican Operations consist of pipe nipple manufacturing and import distribution businesses including product lines of malleable iron fittings and other plumbing specialties.  The European Operations consist of copper tube manufacturing and the import distribution of fittings, valves, and plumbing specialties primarily in the U.K. and Ireland.  The Plumbing & Refrigeration segment’s products are sold primarily to plumbing, refrigeration, and air-conditioning wholesalers, hardware wholesalers and co-ops, and building product retailers.

IPD manufactures brass rod, impact extrusions, and forgings which are used in a wide variety of end products including plumbing brass, automotive components, valves, and fittings.  EPD manufactures and fabricates valves and assemblies for the refrigeration, air-conditioning, gas appliance, and barbecue grill markets and specialty copper, copper-alloy, and aluminum tubing.  Mueller-Xingrong manufactures engineered copper tube primarily for air-conditioning applications.  These products are sold primarily to OEM customers.

Summarized segment information is as follows:

   
For the Quarter Ended October 1, 2011
 
   
Plumbing & Refrigeration Segment
   
OEM
Segment
   
Corporate and Eliminations
   
Total
 
 (In thousands)
                   
                                 
Net sales
 
$
325,776
   
$
266,560
   
$
(6,527
)
 
$
585,809
 
                                 
Cost of goods sold
   
285,242
     
245,223
     
(6,481
)
   
523,984
 
Depreciation and amortization
   
4,859
     
3,519
     
338
     
8,716
 
Selling, general, and administrative expense
   
21,791
     
5,646
     
6,808
     
34,245
 
                                 
Operating income
 
$
13,884
   
$
12,172
   
$
(7,192
)
   
18,864
 
                                 
Interest expense
                           
(2,822
)
Other income, net
                           
102
 
                                 
Income before income taxes
                         
$
16,144
 
                                 
 
 
Segment information (continued):

   
For the Quarter Ended September 25, 2010
 
   
Plumbing & Refrigeration Segment
   
OEM
Segment
   
Corporate and Eliminations
   
Total
 
 (In thousands)
                   
                     
Net sales
 
$
282,735
   
$
228,981
   
$
(4,476
)
 
$
507,240
 
                                 
Cost of goods sold
   
245,013
     
196,894
     
(4,310
)
   
437,597
 
Depreciation and amortization
   
6,082
     
3,594
     
258
     
9,934
 
Selling, general, and administrative expense
   
20,117
     
5,499
     
3,194
     
28,810
 
Insurance settlement
   
12
     
     
     
12
 
                                 
Operating income
 
$
11,511
   
$
22,994
   
$
(3,618
)
   
30,887
 
                                 
Interest expense
                           
(3,072
)
Other income, net
                           
30
 
                                 
Income before income taxes
                         
$
27,845
 
                                 


   
For the Nine Months Ended October 1, 2011
 
   
Plumbing & Refrigeration Segment
   
OEM
Segment
   
Corporate and Eliminations
   
Total
 
(In thousands)
                   
                     
Net sales
 
$
1,053,434
   
$
899,982
   
$
(27,003
)
 
$
1,926,413
 
                                 
Cost of goods sold
   
904,470
     
809,959
     
(26,694
)
   
1,687,735
 
Depreciation and amortization
   
16,042
     
10,590
     
949
     
27,581
 
Selling, general, and administrative expense
   
64,565
     
18,799
     
19,580
     
102,944
 
Litigation settlement
   
     
     
(10,500
)
   
(10,500
)
                                 
Operating income
 
$
68,357
   
$
60,634
   
$
(10,338
)
   
118,653
 
                                 
Interest expense
                           
(9,004
)
Other income, net
                           
1,425
 
                                 
Income before income taxes
                         
$
111,074
 
                                 
 
 
Segment information (continued):

   
For the Nine Months Ended September 25, 2010
 
   
Plumbing & Refrigeration Segment
   
OEM
Segment
   
Corporate and Eliminations
   
Total
 
 (In thousands)
                   
                     
Net sales
 
$
825,114
   
$
718,965
   
$
(11,183
)
 
$
1,532,896
 
                                 
Cost of goods sold
   
695,987
     
631,988
     
(10,685
)
   
1,317,290
 
Depreciation and amortization
   
18,895
     
10,700
     
777
     
30,372
 
Selling, general, and administrative expense
   
59,806
     
20,220
     
19,575
     
99,601
 
Insurance settlement
   
(21,284
)
   
     
     
(21,284
)
                                 
Operating income
 
$
71,710
   
$
56,057
   
$
(20,850
)
   
106,917
 
                                 
Interest expense
                           
(8,568
)
Other expense, net
                           
(2,348
)
                                 
Income before income taxes
                         
$
96,001