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Segment Information
12 Months Ended
Dec. 29, 2018
Segment Reporting [Abstract]  
Segment Information
Segment Information
 
The Company and its subsidiaries design, manufacture and sell components and modules for circuit protection, power control and sensing throughout the world. The Company reports its operations by the following segments: Electronics, Automotive, and Industrial. An operating segment is defined as a component of an enterprise that engages in business activities from which it may earn revenues and incur expenses, and about which separate financial information is regularly evaluated by the Chief Operating Decision Maker (“CODM”) in deciding how to allocate resources. The CODM is the Company’s President and Chief Executive Officer (“CEO”). The CODM allocates resources to and assesses the performance of each operating segment using information about its revenue and operating income (loss) before interest and taxes, but does not evaluate the operating segments using discrete balance sheet information.
 
Sales, marketing, and research and development expenses are charged directly into each operating segment. Manufacturing, purchasing, logistics, customer service, finance, information technology, and human resources are shared functions that are allocated back to the three operating segments. The Company does not report inter-segment revenue because the operating segments do not record it.  Certain expenses, determined by the CODM to be strategic in nature and not directly related to segments current results, are not allocated but identified as “Other”. Additionally, the Company does not allocate interest and other income, interest expense, or taxes to operating segments. These costs are not allocated to the segments, as management excludes such costs when assessing the performance of the segments. Although the CODM uses operating income (loss) to evaluate the segments, operating costs included in one segment may benefit other segments. Except as discussed above, the accounting policies for segment reporting are the same as for the Company as a whole.
 
Electronics Segment: Consists of one of the broadest product offerings in the industry, including fuses and fuse accessories, positive temperature coefficient (“PTC”) resettable fuses, polymer electrostatic discharge (“ESD”) suppressors, varistors, reed switch based magnetic sensing, gas discharge tubes; semiconductor and power semiconductor products such as discrete transient voltage suppressor (“TVS”) diodes, TVS diode arrays, protection and switching thyristors, silicon carbide, metal-oxide-semiconductor field-effect transistors (“MOSFETs”) and silicon carbide diodes; and insulated gate bipolar transistors (“IGBT”) technologies. The segment covers a broad range of end markets, including industrial and automotive electronics, electric vehicle infrastructure, data and telecommunications, medical devices, LED lighting, consumer electronics and appliances.

Automotive Segment: Consists of a wide range of circuit protection, power control and sensing technologies for global original equipment manufacturers (“OEMs”), Tier-I suppliers and parts distributors in passenger car, heavy duty truck, off-road vehicles, material handling, agricultural, construction and other commercial vehicle industries. Passenger car fuse products include fuses and fuse accessories for internal combustion engine vehicles and hybrid and electric vehicles including blade fuses, battery cable protectors, resettable fuses, high-current fuses, and high-voltage fuses. Commercial vehicle products include fuses, switches, relays, and power distribution modules for the commercial vehicle industry. Automotive sensor products include a wide range of automotive and commercial vehicle products designed to monitor the passenger compartment occupants, safety and environment as well as the vehicle’s powertrain, emissions, speed and suspension.

Industrial Segment: Consists of power fuses, protection relays and controls and other circuit protection products for use in various industrial applications such as oil, gas, mining, alternative energy - solar and wind, electric vehicle infrastructure, construction, HVAC systems, elevator and other industrial equipment.

The Company has provided this segment information for all comparable prior periods. Segment information is summarized as follows:
 
(in thousands)
2018
 
2017
 
2016
Net sales
 
 
 
 
 
Electronics
$
1,124,296

 
$
661,928

 
$
535,191

Automotive
479,791

 
453,227

 
415,200

Industrial
114,381

 
106,379

 
105,768

Total net sales
$
1,718,468


$
1,221,534


$
1,056,159

 
 
 
 
 
 
Depreciation and amortization
 
 
 
 
 
Electronics
$
61,779

 
$
35,215

 
$
29,141

Automotive
23,333

 
22,459

 
18,107

Industrial
5,661

 
5,337

 
5,889

Other
12,420

 

 

Total depreciation and amortization
$
103,193


$
63,011


$
53,137

 
 
 
 
 
 
Operating income (loss)
 
 
 
 
 
Electronics
$
241,426

 
$
155,880

 
$
117,088

Automotive
54,982

 
62,571

 
59,905

Industrial
17,335

 
10,334

 
3,615

Other(a)
(88,694
)
 
(10,274
)
 
(49,964
)
Total operating income
225,049


218,511


130,644

Interest expense
22,569

 
13,380

 
8,628

Foreign exchange (gain) loss
(863
)
 
2,376

 
472

Other income, net
(1,599
)
 
(1,282
)
 
(1,730
)
Income before income taxes
$
204,942

 
$
204,037

 
$
123,274


 
(a) Included in “Other” Operating income (loss) for 2018 is $88.7 million of charges primarily related to the IXYS acquisition, which include $36.9 million of purchase accounting inventory step-up charges, $18.7 million in acquisition-related and integration costs primarily related to legal, accounting and other expenses, $12.4 million in backlog amortization costs, $8.3 million of employee termination costs, impairment and other restructuring charges, and $4.5 million in stock compensation expense recognized immediately upon close for converted IXYS options related to prior service periods and $2.1 million change in control expense related to IXYS. In addition, there were $5.8 million of employee termination costs, impairment and other restructuring charges and acquisition-related expenses for other contemplated acquisitions which included $1.1 million of charges associated with the exit of the Custom business in the second quarter.

Included in “Other” Operating income (loss) for 2017 are costs related to acquisition and integration costs associated with the Company’s completed and pending acquisitions in 2017 ($8.0 million in Cost of sales ("COS") and Selling, general, and administrative expenses (“SG&A”), and charges related to restructuring and production transfers in the Company’s Asia operations ($2.2 million in SG&A).

Included in “Other” Operating income (loss) for 2016 are costs related to the impairment of the Custom Products reporting unit ($14.8 million), acquisition and integration costs associated with the Company’s 2016 acquisitions ($29.2 million in COS and SG&A), transfer of the Company’s reed switch manufacturing operations from its Lake Mills, Wisconsin and Suzhou, China locations to the Philippines ($1.6 million in COS), impairment and severance costs related to the closure of the Company’s manufacturing facility in Denmark ($1.9 million in SG&A), and restructuring costs ($2.5 million in SG&A and Research and development expenses).

The Company’s net sales, long-lived assets and additions to long-lived assets by country for the fiscal years ended 2018, 2017, and 2016 are as follows:
 
(in thousands)
2018
 
2017
 
2016
Net sales
 
 
 
 
 
United States
$
511,544

 
$
383,025

 
$
356,674

China
468,174

 
321,111

 
263,701

Other countries(a)
738,750

 
517,398

 
435,784

Total net sales
$
1,718,468


$
1,221,534


$
1,056,159

 
 
 
 
 
 
Long-lived assets
 
 
 
 
 
United States
$
58,691

 
$
23,490

 
$
23,731

China
95,806

 
86,866

 
65,345

Mexico
70,495

 
62,510

 
52,262

Germany
36,548

 
1,082

 
1,313

Philippines
32,459

 
31,129

 
33,345

Other countries
45,895

 
45,500

 
41,179

Total long-lived assets
$
339,894


$
250,577


$
217,175

 
 
 
 
 
 
Additions to long-lived assets
 
 
 
 
 
United States
$
5,567

 
$
3,518

 
$
4,694

China
29,286

 
32,775

 
13,181

Mexico
18,723

 
19,395

 
15,667

Germany
5,208

 
93

 
965

Philippines
7,605

 
2,979

 
5,096

Other countries
8,364

 
7,165

 
6,625

Total additions to long-lived assets
$
74,753


$
65,925


$
46,228



(a)
Each country included in other countries are less than 10% of net sales.
 
For the year ended December 29, 2018, approximately 70% of the Company’s net sales were to customers outside the United States (exports and foreign operations), including approximately 27% to China. For the year ended December 30, 2017, approximately 69% of the Company's net sales were to customers outside the United States (exports and foreign operations), including approximately 26% to China. For the year ended December 31, 2016, approximately 66% of the Company's net sales were to customers outside the United States (exports and foreign operations), including approximately 25% to China. Sales to Arrow Electronics, Inc., which were included in the Electronics, Automotive, and Industrial segments, were 10.7% and 10.6% of consolidated net sales in 2018 and 2017, respectively, but less than 10% for 2016. No other single customer accounted for more than 10% of net sales during the last three years.