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Restructuring Related Activities (Tables)
9 Months Ended
Sep. 30, 2014
Restructuring and Related Cost [Line Items]  
Restructuring and related costs
The following presents these costs (credits) by major type and line item within our accompanying unaudited condensed consolidated statements of operations, as well as by program:
Three Months Ended September 30, 2014
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
Restructuring charges
$

 
$

 
$

 
$

 
$
2

 
$
2

Restructuring-related expenses:
 
 
 
 
 
 
 
 
 
 
 
Cost of products sold

 

 
9

 

 

 
9

Selling, general and administrative expenses

 
1

 

 

 
5

 
6

 

 
1

 
9

 

 
5

 
15

 
$

 
$
1

 
$
9

 
$

 
$
7

 
$
17

 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
2014 Restructuring plan
$
(1
)
 
$
1

 
$
9

 
$

 
$
7

 
$
16

2011 Restructuring plan (including the Expansion)
1

 

 

 

 

 
1

 
$

 
$
1

 
$
9

 
$

 
$
7

 
$
17

 
 
 
 
 
 
 
 
 
 
 
 
Three Months Ended September 30, 2013
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Net Gain on Fixed Asset Disposals
 
Other
 
Total
Restructuring charges
$
5

 
$

 
$

 
$

 
$
14

 
$
19

Restructuring-related expenses:
 
 
 
 
 
 
 
 
 
 
 
Selling, general and administrative expenses

 
1

 

 

 
6

 
7

 

 
1

 

 

 
6

 
7

 
$
5

 
$
1

 
$

 
$

 
$
20

 
$
26

 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Net Gain on Fixed Asset Disposals
 
Other
 
Total
2011 Restructuring plan (including the Expansion)
$
5

 
$
1

 
$

 
$

 
$
20

 
$
26

 
$
5

 
$
1

 
$

 
$

 
$
20

 
$
26


Nine Months Ended September 30, 2014
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
Restructuring charges
$
19

 
$

 
$

 
$

 
$
18

 
$
37

Restructuring-related expenses:
 
 
 
 
 
 
 
 
 
 
 
Cost of products sold

 

 
15

 

 

 
15

Selling, general and administrative expenses

 
3

 

 

 
15

 
18

 

 
3

 
15

 

 
15

 
33

 
$
19

 
$
3

 
$
15

 
$

 
$
33

 
$
70

 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
2014 Restructuring plan
$
18

 
$
3

 
$
15

 
$

 
$
30

 
$
66

2011 Restructuring plan (including the Expansion)
1

 

 

 

 
3

 
4

 
$
19

 
$
3

 
$
15

 
$

 
$
33

 
$
70

 
 
 
 
 
 
 
 
 
 
 
 
Nine Months Ended September 30, 2013
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Net Gain on Fixed Asset Disposals
 
Other
 
Total
Restructuring charges
$
26

 
$

 
$

 
$
(16
)
 
$
45

 
$
55

Restructuring-related expenses:
 
 
 
 
 
 
 
 
 
 
 
Selling, general and administrative expenses

 
2

 

 

 
14

 
16

 

 
2

 

 

 
14

 
16

 
$
26

 
$
2

 
$

 
$
(16
)
 
$
59

 
$
71

 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Net Gain on Fixed Asset Disposals
 
Other
 
Total
2011 Restructuring plan (including the Expansion)
$
30

 
$
2

 
$

 
$
(16
)
 
$
59

 
$
75

Plant Network Optimization program
(4
)
 

 

 

 

 
(4
)
 
$
26

 
$
2

 
$

 
$
(16
)
 
$
59

 
$
71

Cumulative restructuring charges
(in millions)
2014
Restructuring
plan
 
2011
Restructuring
plan (including the Expansion)
 
Plant
Network
Optimization program
 
Total
Termination benefits
$
47

 
$
137

 
$
30

 
$
214

Fixed asset write-offs

 
(1
)
 

 
(1
)
Other
15

 
113

 

 
128

Total restructuring charges
62

 
249

 
30

 
341

Accelerated depreciation
3

 
5

 
22

 
30

Transfer costs
15

 

 
74

 
89

Other
15

 
34

 

 
49

Restructuring-related expenses
33

 
39

 
96

 
168

 
$
95

 
$
288

 
$
126

 
$
509

Cash payments associated with restructuring initiatives

We made cash payments of $27 million in the third quarter of 2014 and $80 million in the first nine months of 2014 associated with restructuring initiatives pursuant to these plans, and as of September 30, 2014, we had made total cash payments of $451 million related to our 2014 Restructuring plan, 2011 Restructuring plan (including the Expansion), and PNO program since committing to each plan. These payments were made using cash generated from operations, and are comprised of the following:
(in millions)
2014
Restructuring
plan
 
2011
Restructuring
plan (including the Expansion)
 
Plant
Network
Optimization program
 
Total
Three Months Ended September 30, 2014
 
 
 
 
 
 
 
Termination benefits
$
7

 
$
2

 
$

 
$
9

Transfer costs
9

 

 

 
9

Other
7

 
2

 

 
9

 
$
23

 
$
4

 
$

 
$
27

 
 
 
 
 
 
 
 
Nine Months Ended September 30, 2014
 
 
 
 
 
 
 
Termination benefits
$
19

 
$
9

 
$

 
$
28

Transfer costs
15

 

 

 
15

Other
27

 
10

 

 
37

 
$
61

 
$
19

 
$

 
$
80

 
 
 
 
 
 
 
 
Program to Date
 
 
 
 
 
 
 
Termination benefits
$
19

 
$
133

 
$
30

 
$
182

Transfer costs
15

 

 
73

 
88

Other
27

 
154

 

 
181

 
$
61

 
$
287

 
$
103

 
$
451

Summary of accrued expenses within accompanying unaudited condensed consolidated balance sheets
The following is a rollforward of the termination benefit liability associated with our 2014 Restructuring plan and 2011 Restructuring plan (including the Expansion), which is reported as a component of accrued expenses included in our accompanying unaudited condensed balance sheets:
(in millions)
 
2014
Restructuring
plan
 
2011
Restructuring
plan (including the Expansion)
 
Total
Accrued as of December 31, 2013
 
$
29

 
$
12

 
$
41

Charges (credits)
 
18

 
1

 
19

Cash payments
 
(19
)
 
(9
)
 
(28
)
Accrued as of September 30, 2014
 
$
28

 
$
4

 
$
32

2014 Restructuring plan [Member]
 
Restructuring and Related Cost [Line Items]  
Restructuring and related costs
The following table provides a summary of our estimates of costs associated with the 2014 Restructuring plan by major type of cost:
Type of cost
Total estimated amount expected to
be incurred
Restructuring charges:
 
Termination benefits
$100 million to $120 million
Other (1)
$10 million to $20 million
Restructuring-related expenses:
 
Other (2)
$65 million to $85 million
 
$175 million to $225 million
(1) Consists primarily of consultant fees and costs associated with contractual cancellations.
(2) Comprised of other costs directly related to the 2014 Restructuring plan, including program management, accelerated depreciation, and costs to transfer product lines among facilities.
2011 Restructuring Plan [Member]
 
Restructuring and Related Cost [Line Items]  
Restructuring and related costs
The following provides a summary of our expected total costs associated with the 2011 Restructuring plan, including the Expansion, by major type of cost:
Type of cost
Total estimated amount expected to
be incurred
Restructuring charges:
 
Termination benefits
$138 million to $141 million
Other (1)
$112 million
Restructuring-related expenses:
 
Other (2)
$39 million
 
$289 million to $292 million
(1)
Includes primarily consulting fees, gains and losses on disposals of fixed assets and costs associated with contractual cancellations.
(2)
Comprised of other costs directly related to the 2011 Restructuring plan, including the Expansion, such as program management, accelerated depreciation, retention and infrastructure-related costs.
Plant Network Optimization [Member]
 
Restructuring and Related Cost [Line Items]  
Restructuring and related costs
The following provides a summary of our costs associated with the PNO program by major type of cost:
Type of cost
Total amount incurred
Restructuring charges:
 
Termination benefits
$30 million
 
 
Restructuring-related expenses:
 
Accelerated depreciation
$22 million
Transfer costs (1)
$74 million
 
$126 million
(1)
Consists primarily of costs to transfer product lines among facilities, including costs of transfer teams, freight, idle facility and product line validations.