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Restructuring Related Activities (Tables)
6 Months Ended
Jun. 30, 2012
Restructuring and Related Cost [Line Items]  
Impact of restructuring costs on the accompanying financial statements
The following presents these costs by major type and line item within our accompanying unaudited condensed consolidated statements of operations, as well as by program:

Three Months Ended June 30, 2012
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
Restructuring charges
$
22

 

 

 

 
$
6

 
$
28

Restructuring-related expenses:
 
 
 
 
 
 
 
 
 
 
 
Cost of products sold

 


 
$
2

 

 

 
2

Selling, general and administrative expenses

 

 

 

 
3

 
3

 

 


 
2

 

 
3

 
5

 
$
22

 


 
$
2

 

 
$
9

 
$
33

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
2011 Restructuring plan
$
20

 

 

 

 
$
8

 
$
28

2010 Restructuring plan


 

 

 

 
1

 
1

Plant Network Optimization program
2

 


 
$
2

 

 

 
4

 
$
22

 


 
$
2

 

 
$
9

 
$
33

 
 
 
 
 
 
 
 
 
 
 
 
Three Months Ended June 30, 2011
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
Restructuring charges
$
8

 

 

 

 
$
10

 
$
18

Restructuring-related expenses:
 
 
 
 
 
 
 
 
 
 
 
Cost of products sold

 
$
3

 
$
8

 

 

 
11

Selling, general and administrative expenses

 

 

 

 
1

 
1

 

 
3

 
8

 

 
1

 
12

 
$
8

 
$
3

 
$
8

 

 
$
11

 
$
30

 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
2010 Restructuring plan
$
2

 

 

 

 
$
11

 
$
13

Plant Network Optimization program
6

 
$
3

 
$
8

 

 

 
17

 
$
8

 
$
3

 
$
8

 

 
$
11

 
$
30

Six Months Ended June 30, 2012
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
Restructuring charges
$
20

 

 

 

 
$
19

 
$
39

Restructuring-related expenses:
 
 
 
 
 
 
 
 
 
 
 
Cost of products sold

 


 
$
6

 

 

 
6

Selling, general and administrative expenses

 

 

 

 
5

 
5

 

 


 
6

 

 
5

 
11

 
$
20

 


 
$
6

 

 
$
24

 
$
50

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
2011 Restructuring plan
$
22

 

 

 

 
$
21

 
$
43

2010 Restructuring plan
(2
)
 

 

 

 
3

 
1

Plant Network Optimization program


 


 
$
6

 

 

 
6

 
$
20

 


 
$
6

 

 
$
24

 
$
50

 
 
 
 
 
 
 
 
 
 
 
 
Six Months Ended June 30, 2011
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
Restructuring charges
$
36

 

 

 

 
$
20

 
$
56

Restructuring-related expenses:
 
 
 
 
 
 
 
 
 
 
 
Cost of products sold

 
$
6

 
$
16

 

 

 
22

Selling, general and administrative expenses

 

 

 

 
2

 
2

 

 
6

 
16

 

 
2

 
24

 
$
36

 
$
6

 
$
16

 

 
$
22

 
$
80

 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
2010 Restructuring plan
$
29

 

 

 

 
$
22

 
$
51

Plant Network Optimization program
7

 
$
6

 
$
16

 

 

 
29

 
$
36

 
$
6

 
$
16

 

 
$
22

 
$
80

Cumulative restructuring charges
The following presents these costs by major type and by plan:
(in millions)
2011
Restructuring
plan
 
2010
Restructuring
plan
 
Plant
Network
Optimization Program
 
Total
Termination benefits
$
43

 
$
88

 
$
36

 
$
167

Fixed asset write-offs


 
11

 

 
11

Other
29

 
51

 

 
80

Total restructuring charges
72

 
150

 
36

 
258

Accelerated depreciation

 

 
22

 
22

Transfer costs

 

 
71

 
71

Other
6

 
9

 

 
15

Restructuring-related expenses
6

 
9

 
93

 
108

 
$
78

 
$
159

 
$
129

 
$
366

Cash payments associated with restructuring initiatives
Each of these payments was made using cash generated from operations, and is comprised of the following:

(in millions)
2011
Restructuring
plan
 
2010
Restructuring
plan
 
Plant
Network
Optimization Program
 
Total
Three Months Ended June 30, 2012
 
 
 
 
 
 
 
Termination benefits
$
8

 
$
1

 
$
6

 
$
15

Transfer costs

 

 
2

 
2

Other
13

 


 

 
13

 
$
21

 
$
1

 
$
8

 
$
30

 
 
 
 
 
 
 
 
Six Months Ended June 30, 2012
 
 
 
 
 
 
 
Termination benefits
$
16

 
$
3

 
$
17

 
$
36

Transfer costs

 

 
6

 
6

Other
23

 


 

 
23

 
$
39

 
$
3

 
$
23

 
$
65

 
 
 
 
 
 
 
 
Program to Date
 
 
 
 
 
 
 
Termination benefits
$
19

 
$
87

 
$
23

 
$
129

Transfer costs

 

 
71

 
71

Other
35

 
56

 

 
91

 
$
54

 
$
143

 
$
94

 
$
291

Summary of accrued expenses within accompanying unaudited condensed consolidated balance sheets
The following is a rollforward of the restructuring liability associated with our 2011 Restructuring plan, 2010 Restructuring plan and Plant Network Optimization program, which is reported as a component of accrued expenses included in our accompanying unaudited condensed consolidated balance sheets:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Plant
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Network
 
 
 
 
2011 Restructuring plan
 
2010 Restructuring plan
 
Optimization Program
 
 
(in millions)
 
Termination
Benefits
 
Other
 
Subtotal
 
Termination
Benefits
 
Other
 
Subtotal
 
Termination
Benefits
 
Total
Accrued as of December 31, 2009
 

 

 

 

 

 

 
$
22

 
$
22

Charges
 


 


 


 
$
66

 
$
28

 
$
94

 
4

 
98

Cash payments
 


 


 


 
(45
)
 
(20
)
 
(65
)
 

 
(65
)
Accrued as of December 31, 2010
 


 


 


 
21

 
8

 
29

 
26

 
55

Charges
 
$
21

 
$
13

 
$
34

 
24

 
24

 
48

 
10

 
92

Cash payments
 
(3
)
 
(10
)
 
(13
)
 
(39
)
 
(32
)
 
(71
)
 
(3
)
 
(87
)
Accrued as of December 31, 2011
 
18

 
3

 
21

 
6

 


 
6

 
33

 
60

Charges
 
22

 
21

 
43

 
(2
)
 
2

 


 
1

 
44

Cash payments
 
(16
)
 
(23
)
 
(39
)
 
(3
)
 


 
(3
)
 
(17
)
 
(59
)
Accrued as of
June 30, 2012
 
$
24

 
$
1

 
$
25

 
$
1

 
$
2

 
$
3

 
$
17

 
$
45

2011 Restructuring Plan [Member]
 
Restructuring and Related Cost [Line Items]  
Impact of restructuring costs on the accompanying financial statements
The following provides a summary of our expected total costs associated with the 2011 Restructuring plan by major type of cost:

Type of cost
Total estimated amount expected to
be incurred
Restructuring charges:
 
Termination benefits
$125 million to $150 million
Other (1)
$20 million to $40 million
Restructuring-related expenses:
 
Other (2)
$10 million to $20 million
 
$155 million to $210 million

(1)
Includes primarily consulting fees and costs associated with contractual cancellations.
(2)
Comprised of other costs directly related to the 2011 Restructuring plan, including program management, accelerated depreciation, retention and infrastructure-related costs.
2010 Restructuring Plan [Member]
 
Restructuring and Related Cost [Line Items]  
Impact of restructuring costs on the accompanying financial statements
The following provides a summary of our expected total costs associated with the 2010 Restructuring plan by major type of cost:

Type of cost
Total estimated amount expected to
be incurred
Restructuring charges:
 
Termination benefits
$95 million to $100 million
Fixed asset write-offs
$10 million to $15 million
Other (1)
$50 million to $55 million
Restructuring-related expenses:
 
Other (2)
$10 million to $15 million
 
$165 million to $185 million

(1)
Includes primarily consulting fees and costs associated with contractual cancellations.
(2)
Comprised of other costs directly related to the 2010 Restructuring plan, including accelerated depreciation and infrastructure-related costs.
Plant Network Optimization [Member]
 
Restructuring and Related Cost [Line Items]  
Impact of restructuring costs on the accompanying financial statements
The following provides a summary of our estimates of costs associated with the Plant Network Optimization program by major type of cost:

Type of cost
Total estimated amount expected to
be incurred
Restructuring charges:
 
Termination benefits
$35 million to $40 million
 
 
Restructuring-related expenses:
 
Accelerated depreciation
$20 million to $25 million
Transfer costs (1)
$75 million to $80 million
 
$130 million to $145 million

(1)
Consists primarily of costs to transfer product lines among facilities, including costs of transfer teams, freight, idle facility and product line validations.