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Restructuring Related Activities (Tables)
12 Months Ended
Dec. 31, 2011
Dec. 31, 2010
Dec. 31, 2009
Restructuring and Related Cost [Line Items]      
Impact of restructuring costs on the accompanying financial statements
The following presents these costs by major type and line item within our accompanying consolidated statements of operations, as well as by program:

Year Ended December 31, 2011
 
 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Retention
Incentives
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
Restructuring charges
$
55

 

 

 

 

 
$
34

 
$
89

Restructuring-related expenses:
 
 
 
 
 
 
 
 
 
 
 
 
 
Cost of products sold

 

 
$
9

 
$
27

 

 

 
36

Selling, general and administrative expenses

 

 

 

 

 
4

 
4

 

 

 
9

 
27

 

 
4

 
40

 
$
55

 

 
$
9

 
$
27

 

 
$
38

 
$
129

 
 
 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Retention
Incentives
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
2011 Restructuring plan
$
21

 

 


 


 

 
$
14

 
$
35

2010 Restructuring plan
24

 

 
$
1

 


 

 
24

 
49

Plant Network Optimization program
10

 

 
8

 
$
27

 

 

 
45

 
$
55

 

 
$
9

 
$
27

 

 
$
38

 
$
129

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Year Ended December 31, 2010
 
 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Retention
Incentives
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
Restructuring charges
$
70

 

 

 

 
$
11

 
$
35

 
$
116

Restructuring-related expenses:
 
 
 
 
 
 
 
 
 
 
 
 
 
Cost of products sold

 

 
$
7

 
$
41

 

 

 
48

Selling, general and administrative expenses

 

 

 

 

 
5

 
5

 

 

 
7

 
41

 

 
5

 
53

 
$
70

 

 
$
7

 
$
41

 
$
11

 
$
40

 
$
169

 
 
 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Retention
Incentives
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
2010 Restructuring plan
$
66

 

 


 


 
$
11

 
$
33

 
$
110

Plant Network Optimization program
4

 

 
$
7

 
$
28

 

 

 
39

2007 Restructuring plan


 

 


 
13

 

 
7

 
20

 
$
70

 

 
$
7

 
$
41

 
$
11

 
$
40

 
$
169

 
 
 
 
 
 
 
 
 
 
 
 
 
 
Year Ended December 31, 2009
 
 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Retention
Incentives
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
Restructuring charges
$
34

 

 

 

 
$
13

 
$
16

 
$
63

Restructuring-related expenses:
 
 
 
 
 
 
 
 
 
 
 
 
 
Cost of products sold

 
$
5

 
$
8

 
$
37

 

 

 
50

Selling, general and administrative expenses

 
10

 
3

 

 

 
1

 
14

Research and development expenses

 
3

 


 


 

 


 
3

 

 
18

 
11

 
37

 

 
1

 
67

 
$
34

 
$
18

 
$
11

 
$
37

 
$
13

 
$
17

 
$
130

 
 
 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
Termination
Benefits
 
Retention
Incentives
 
Accelerated
Depreciation
 
Transfer
Costs
 
Fixed Asset
Write-offs
 
Other
 
Total
Plant Network Optimization program
$
22

 


 
$
6

 
$
12

 

 

 
$
40

2007 Restructuring plan
12

 
$
18

 
5

 
25

 
$
13

 
$
17

 
90

 
$
34

 
$
18

 
$
11

 
$
37

 
$
13

 
$
17

 
$
130

 
 
 
 
 
 
 
 
 
 
 
 
 
 
Cash payments associated with restructuring initiatives
We made cash payments of $114 million in 2011 associated with restructuring initiatives pursuant to these plans, and have made total cash payments of $223 million related to our 2011 Restructuring plan, 2010 Restructuring plan and Plant Network Optimization program since committing to each plan. Each of these payments was made using cash generated from operations, and are comprised of the following:

(in millions)
2011
Restructuring
plan
 
2010
Restructuring
plan
 
Plant
Network
Optimization
 
Total
Year Ended December 31, 2011
 
 
 
 
 
 
 
Termination benefits
$
3

 
$
39

 
$
3

 
$
45

Transfer costs

 

 
27

 
27

Other
10

 
32

 

 
42

 
$
13

 
$
71

 
$
30

 
$
114

 
 
 
 
 
 
 
 
Program to Date
 
 
 
 
 
 
 
Termination benefits
$
3

 
$
84

 
$
3

 
$
90

Transfer costs

 

 
67

 
67

Other
10

 
56

 

 
66

 
$
13

 
$
140

 
$
70

 
$
223

We also made cash payments of $4 million during 2011 associated with our 2007 Restructuring plan and have made total cash payments of $374 million related to the 2007 Restructuring plan since committing to the plan in the fourth quarter of 2007.
   
Summary of accrued expenses within accompanying unaudited condensed consolidated balance sheets
in our accompanying consolidated balance sheets:
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Plant
Network
 
 
 
 
2011 Restructuring plan
 
2010 Restructuring plan
 
Optimization
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(in millions)
 
Termination
Benefits
 
Other
 
Subtotal
 
Termination
Benefits
 
Other
 
Subtotal
 
Termination
Benefits
 
Total
Accrued as of December 31, 2008
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Charges
 

 

 

 

 

 

 
$
22

 
$
22

Cash payments
 

 

 

 

 

 

 

 

Accrued as of December 31, 2009
 

 

 

 

 

 

 
22

 
22

Charges
 


 


 


 
$
66

 
$
28

 
$
94

 
4

 
98

Cash payments
 


 


 


 
(45
)
 
(20
)
 
(65
)
 

 
(65
)
Accrued as of December 31, 2010
 


 


 


 
21

 
8

 
29

 
26

 
55

Charges
 
$
21

 
$
13

 
$
34

 
24

 
24

 
48

 
10

 
92

Cash payments
 
(3
)
 
(10
)
 
(13
)
 
(39
)
 
(32
)
 
(71
)
 
(3
)
 
(87
)
Accrued as of December 31, 2011
 
$
18

 
$
3

 
$
21

 
$
6

 
$

 
$
6

 
$
33

 
$
60

The remaining restructuring liability associated with our 2007 Restructuring plan was $6 million as of December 31, 2011.
   
Cumulative Restructuring Charges [Text Block]
We have incurred cumulative restructuring charges related to our 2011 Restructuring plan, 2010 Restructuring plan and Plant Network Optimization program of $220 million and restructuring-related costs of $98 million since we committed to each plan. The following presents these costs by major type and by plan:
(in millions)
2011
Restructuring
plan
 
2010
Restructuring
plan
 
Plant
Network
Optimization
 
Total
Termination benefits
$
21

 
$
90

 
$
36

 
$
147

Fixed asset write-offs


 
11

 

 
11

Other
13

 
49

 

 
62

Total restructuring charges
34

 
150

 
36

 
220

Accelerated depreciation

 
1

 
21

 
22

Transfer costs

 

 
67

 
67

Other
1

 
8

 

 
9

Restructuring-related expenses
1

 
9

 
88

 
98

 
$
35

 
$
159

 
$
124

 
$
318

   
2011 Restructuring Plan [Member]
     
Restructuring and Related Cost [Line Items]      
Impact of restructuring costs on the accompanying financial statements
The following provides a summary of our expected total costs associated with the plan by major type of cost:

Type of cost
Total estimated amount expected to
be incurred
Restructuring charges:
 
Termination benefits
$125 million to $150 million
Other (1)
$20 million to $40 million
Restructuring-related expenses:
 
Other (2)
$10 million to $20 million
 
$155 million to $210 million
   
2010 Restructuring Plan [Member]
     
Restructuring and Related Cost [Line Items]      
Impact of restructuring costs on the accompanying financial statements
The following provides a summary of our expected total costs associated with the plan by major type of cost:

Type of cost
Total estimated amount expected to
be incurred
Restructuring charges:
 
Termination benefits
$95 million to $100 million
Fixed asset write-offs
$10 million to $15 million
Other (1)
$50 million to $55 million
Restructuring-related expenses:
 
Other (2)
$10 million to $15 million
 
$165 million to $185 million
   
Plant Network Optimization [Member]
     
Restructuring and Related Cost [Line Items]      
Impact of restructuring costs on the accompanying financial statements
The following provides a summary of our estimates of costs associated with the Plant Network Optimization program by major type of cost:

Type of cost
Total estimated amount expected to
be incurred
Restructuring charges:
 
Termination benefits
$35 million to $40 million
 
 
Restructuring-related expenses:
 
Accelerated depreciation
$20 million to $25 million
Transfer costs (1)
$75 million to $80 million
 
$130 million to $145 million