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Debt (Narrative) (Details) (USD $)
12 Months Ended 12 Months Ended 12 Months Ended 0 Months Ended 12 Months Ended
Dec. 31, 2011
Jan. 01, 2011
Jan. 02, 2010
Dec. 31, 2011
ABL Facility [Member]
years
Jan. 01, 2011
ABL Facility [Member]
Aug. 17, 2010
ABL Facility [Member]
Dec. 31, 2011
8.125% Senior Notes Due In 2018 [Member]
years
Jan. 01, 2011
8.125% Senior Notes Due In 2018 [Member]
Dec. 31, 2011
8.375% Senior Notes Due In 2017 [Member]
years
Jan. 01, 2011
8.375% Senior Notes Due In 2017 [Member]
Nov. 13, 2009
8.375% Senior Notes Due In 2017 [Member]
Feb. 01, 2010
8% Senior Subordinated Notes Due In 2011 [Member]
Jan. 02, 2010
8% Senior Subordinated Notes Due In 2011 [Member]
Dec. 31, 2011
GE Obligation [Member]
Jan. 01, 2011
GE Obligation [Member]
Dec. 27, 2008
GE Obligation [Member]
Debt Instrument [Line Items]                                
Total debt $ 608,000,000 $ 622,200,000     $ 7,900,000   $ 375,000,000 $ 375,000,000 $ 215,000,000 [1] $ 215,000,000 [1]       $ 12,400,000 $ 16,500,000  
Debt instrument maturity period             2018   2017              
Common stock shares, issued 95,101,230 94,750,120   13,340,000                        
Common stock shares, issued value per share       $ 5.67                        
Credit facility, available barrowing capacity           275,000,000                    
Financing fees       5,400,000     8,600,000   5,100,000              
Amortization period of financing fees (years)       4     8   8              
Commitment fee, percentage       0.50%                        
Commitment fee, amount       265,300,000                        
Senior notes issued                     215.0          
Discount on notes issued                 2,500,000 2,800,000 3,100,000          
Repurchase of senior subordinated notes 6,000,000                     11,100,000 257,800,000      
Loss on buyback of senior subordinated notes   (100,000) (1,500,000)                 100,000 3,300,000      
Finance lease arrangement                               32,500,000
Future minimum lease payments due in year one                               8,800,000
Future minimum lease payments due in year two                               8,800,000
Future minimum lease payments due in year three                               5,300,000
Future minimum lease payments due in year four                               5,300,000
Future minimum lease payments due in year five                           1,700,000   1,700,000
Future minimum lease payments due thereafter                               1,700,000
Fixed charge coverage ratio       1.1                        
Minimum aggregate availability       $ 15,000,000                        
[1] Our 8.375% senior notes were issued at a discount of 1.425% on November 13, 2009.