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Costs Associated with Exit and Restructuring Activities
9 Months Ended
Sep. 28, 2013
Restructuring And Related Activities [Abstract]  
Costs Associated with Exit and Restructuring Activities

Note 7 – Costs Associated with Exit and Restructuring Activities

In December 2012, we began a plan, “2012 restructuring plan” to restructure our Location Solutions business management structure. We also announced a project to further optimize our manufacturing operations, which includes the consolidation and relocation of support functions.

During the third quarter of 2012, revenue from our Location Solutions business fell below plan, because of slower than anticipated shipments to the automotive and process manufacturing industries, and weakness in sales to the government sector. As a result, we initiated the Locations Solutions 2012 restructuring plan.

In the second quarter of 2013 management determined that additional restructuring actions would be required to meet our financial goals for the Location Solutions business.

During 2007, Zebra began a plan to outsource printer manufacturing to a third-party manufacturer. We completed the conversion to outsourcing in 2010. During the fourth quarter of 2012, we determined that further supply chain cost reductions were possible by moving certain supply chain support operations closer to the contract printer manufacturing facility, which is located in China.

The costs below incurred through December 31, 2012, represent the costs related to the restructuring of our Location Solutions business management structure. Costs incurred for 2013 and costs expected to be incurred relate to the following: restructuring of Zebra’s manufacturing operations; relocation of a significant portion of Zebra’s supply chain operations from the U.S. to China; consolidating activities domestically; restructuring of our sales operations; restructuring certain corporate functions; and amending the Location Solutions “2012 restructuring plan” by adding additional restructuring charges to be incurred.

There were no exit and restructuring costs for the three and nine months ended September 29, 2012. Exit and restructuring costs for 2013 are as follows:

 

     Three Months  Ended
September 28, 2013
    Nine Months  Ended
September 28, 2013
 

Severance, stay bonuses, and other employee-related expenses

   $ 440      $ 3,338   

Professional services

     91        157   

Relocation and transition costs

     (12     20   
  

 

 

   

 

 

 

Total

   $ 519      $ 3,515   
  

 

 

   

 

 

 

As of September 28, 2013, we have incurred the following exit and restructuring costs related to the Location Solutions business management structure and manufacturing operations relocation and restructuring (in thousands):

 

Type of Cost

   Cost incurred
through
December 31,
2012
     Costs incurred for
the nine months
ended September 28,
2013
     Total costs
incurred  as

of September 28,
2013
     Additional
costs
expected to
be incurred
     Total costs
expected to
be incurred
 

Severance, stay bonuses, and other employee-related expenses

   $ 960       $ 3,338       $ 4,298       $ 2,286       $ 6,584   

Professional services

     0         157         157         0         157   

Relocation and transition costs

     0         20         20         150         170   
  

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Total

   $ 960       $ 3,515       $ 4,475       $ 2,436       $ 6,911   
  

 

 

    

 

 

    

 

 

    

 

 

    

 

 

 

Liabilities and expenses below relate to the 2011 and 2012 exit and restructuring plans (in thousands):

 

     Nine Months Ended  
     September 28, 2013     September 29, 2012  

Balance at beginning of period

   $ 967      $ 1,048   

Charged to earnings

     3,515        0   

Cash paid

     (3,962     (872
  

 

 

   

 

 

 

Balance at the end of period

   $ 520      $ 176   
  

 

 

   

 

 

 

 

Liabilities related to exit and restructuring activities are included in the accrued liabilities line item on the balance sheet. All exit costs are included in operating expenses under the line item exit and restructuring costs.