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Restructuring Charges
12 Months Ended
Mar. 31, 2011
Restructuring Charges  
Restructuring Charges

 

9.  RESTRUCTURING CHARGES

 

Historically, the Company has initiated a series of restructuring activities intended to realign the Company's global capacity and infrastructure with demand by its customers so as to optimize the operational efficiency, which included reducing excess workforce and capacity, and consolidating and relocating certain manufacturing, design and administrative facilities to lower-cost regions.

 

The restructuring costs include employee severance, costs related to leased facilities, owned facilities that are no longer in use and are to be disposed of, leased equipment that is no longer in use and will be disposed of, and other costs associated with the exit of certain contractual agreements due to facility closures. The overall intent of these activities is that the Company shifts its manufacturing capacity to locations with higher efficiencies and, in most instances, lower costs, and better utilize its overall existing manufacturing capacity. This would enhance the Company's ability to provide cost-effective manufacturing service offerings, which in turn may enhance its ability to retain and expand the Company's existing relationships with customers and attract new business.

 

Fiscal Year 2011

 

The Company did not undertake any restructuring activities during fiscal year 2011 and has completed essentially all activities associated with previously announced plans.

 

The following table summarizes the provisions, respective payments, and remaining accrued balance as of March 31, 2011 for charges incurred in fiscal year 2010 and prior periods:

 

 

 

 

 

Long-Lived

 

 

 

 

 

 

 

 

 

 

Asset

 

Other

 

 

 

Severance

 

Impairment

 

Exit Costs

 

Total

 

(In thousands)

Balance as of March 31, 2009

 $

    101,213

 

 $

 —

 

 $

        60,254

 

 $

    161,467

Activities during the fiscal year 2010:

 

 

 

 

 

 

 

 

 

 

 

Provisions for charges incurred during the year

 

      41,193

 

 

    43,112

 

 

        23,223

 

 

    107,528

Cash payments for charges incurred in fiscal year 2010

 

     (29,661)

 

 

 —

 

 

      (21,021)

 

 

     (50,682)

Cash payments for charges incurred in fiscal year 2009

 

     (61,926)

 

 

 —

 

 

        (3,828)

 

 

     (65,754)

Cash payments for charges incurred in fiscal year 2008 and prior

 

     (22,603)

 

 

 —

 

 

      (17,135)

 

 

     (39,738)

Non-cash charges incurred during the year

 

 —

 

 

  (43,112)

 

 

        (5,464)

 

 

     (48,576)

Balance as of March 31, 2010

 

      28,216

 

 

 —

 

 

        36,029

 

 

      64,245

Activities during the fiscal year 2011

 

 

 

 

 

 

 

 

 

 

 

Cash payments for charges incurred in fiscal year 2010

 

     (10,574)

 

 

 —

 

 

        (1,032)

 

 

     (11,606)

Cash payments for charges incurred in fiscal year 2009 and prior

 

     (10,046)

 

 

 —

 

 

      (13,271)

 

 

     (23,317)

Balance as of March 31, 2011

 

        7,596

 

 

 —

 

 

        21,726

 

 

      29,322

Less: Current portion (classified as other current liabilities)

 

        7,557

 

 

 

 

 

          9,264

 

 

      16,821

Accrued facility closure costs, net of current portion (classified as

 

 

 

 

 

 

 

 

 

 

 

other liabilities)

 $

             39

 

 $

 —

 

 $

        12,462

 

 $

      12,501

 

As of March 31, 2011 and 2010, accrued costs related to restructuring charges incurred during fiscal year 2010 were approximately $2.1 million and $13.7 million, respectively, the entire amount of which was classified as current.

 

As of March 31, 2011 and 2010, accrued restructuring costs for charges incurred during fiscal year 2009 and prior were approximately $27.2 million and $50.6 million, respectively, of which approximately $12.5 million and $22.2 million, respectively, was classified as a long-term obligation.

 

As of March 31, 2011 and 2010, assets that were no longer in use and held for sale as a result of restructuring activities totaled approximately $27.1 million and $46.9 million, respectively, representing manufacturing facilities that have been closed as part of the Company's facility consolidations. These assets are recorded at the lesser of carrying value or fair value, which is based on comparable sales from prevailing market data. For assets held for sale, depreciation ceases and an impairment loss is recognized if the carrying amount of the asset exceeds its fair value less cost to sell. Assets held for sale are included in other current assets in the consolidated balance sheets.

 

Fiscal Year 2010

 

The Company recognized restructuring charges of approximately $107.5 million during fiscal year 2010 primarily to rationalize the Company's global manufacturing capacity and infrastructure due to the recent macroeconomic crisis which significantly impacted our customers' businesses.  The Company's restructuring activities were intended to improve its operational efficiencies by reducing excess workforce and capacity.  In addition to the cost reductions, these activities resulted in a further shift of manufacturing capacity to locations with higher efficiencies and, in most instances, lower costs. The costs associated with these restructuring activities included employee severance, costs related to owned and leased facilities and equipment that is no longer in use and is to be disposed of, and other costs associated with the exit of certain contractual arrangements due to facility closures. The Company classified approximately $92.4 million of these charges as cost of sales and approximately $15.1 million of these charges as selling, general and administrative expenses during fiscal year 2010. 

 

The components of the restructuring charges during fiscal year 2010 were as follows:

 

 

First

 

 

Second

 

 

Third

 

 

Fourth

 

 

 

 

 

Quarter

 

 

Quarter

 

 

Quarter

 

 

Quarter

 

 

Total

 

 

(In thousands)

Americas:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Severance

$

7,234

 

$

1,765

 

$

2,223

 

$

5,214

 

$

16,436

Long-lived asset impairment

 

1,004

 

 

2,154

 

 

1,326

 

 

 

 

4,484

Other exit costs

 

1,742

 

 

2,687

 

 

(240)

 

 

 

 

4,189

Total restructuring charges

 

9,980

 

 

6,606

 

 

3,309

 

 

5,214

 

 

25,109

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Asia:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Severance

 

7,579

 

 

801

 

 

1,659

 

 

1,964

 

 

12,003

Long-lived asset impairment

 

21,482

 

 

1,558

 

 

1,589

 

 

4,694

 

 

29,323

Other exit costs

 

5,519

 

 

(947)

 

 

426

 

 

(1,191)

 

 

3,807

Total restructuring charges

 

34,580

 

 

1,412

 

 

3,674

 

 

5,467

 

 

45,133

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Europe:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Severance

 

4,556

 

 

4,573

 

 

2,733

 

 

892

 

 

12,754

Long-lived asset impairment

 

9,305

 

 

 

 

 

 

 

 

9,305

Other exit costs

 

6,418

 

 

 

 

70

 

 

8,739

 

 

15,227

Total restructuring charges

 

20,279

 

 

4,573

 

 

2,803

 

 

9,631

 

 

37,286

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Severance

 

19,369

 

 

7,139

 

 

6,615

 

 

8,070

 

 

41,193

Long-lived asset impairment

 

31,791

 

 

3,712

 

 

2,915

 

 

4,694

 

 

43,112

Other exit costs

 

13,679

 

 

1,740

 

 

256

 

 

7,548

 

 

23,223

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total restructuring charges

$

64,839

 

$

12,591

 

$

9,786

 

$

20,312

 

$

107,528

 

During fiscal year 2010, the Company recognized approximately $41.2 million of employee termination costs associated with the involuntary terminations of 5,727 identified employees in connection with the charges described above. The identified involuntary employee terminations by reportable geographic region amounted to approximately 2,086, 2,740, and 901 for Asia, the Americas and Europe, respectively. Approximately $35.2 million of these charges were classified as a component of cost of sales.

 

During fiscal year 2010, the Company recognized approximately $43.1 million of non-cash charges for the write-down of property and equipment to management's estimate of fair value associated with various manufacturing and administrative facility closures. Approximately $33.4 million of this amount was classified as a component of cost of sales. The restructuring charges recognized during fiscal year 2010 also included approximately $23.2 million for other exit costs, all of which were classified as a component of cost of sales. Other exit costs were primarily comprised of contractual obligations associated with facility and equipment lease terminations of $19.8 million, facility abandonment and refurbishment costs of $3.2 million, and approximately $0.2 million of other costs.

 

Fiscal Year 2009

 

The Company recognized restructuring charges of approximately $179.8 million during fiscal year 2009 primarily to rationalize the Company's global manufacturing capacity and infrastructure as a result of weak macroeconomic conditions.  The global economic crisis and decline in the Company's customers' products across all of the industries it serves, caused the Company's OEM customers to reduce their manufacturing and supply chain outsourcing and had negatively impacted the Company's capacity utilization levels.  The Company's restructuring activities were intended to improve the operational efficiencies by reducing excess workforce and capacity.  In addition to the cost reductions, these activities resulted in a further shift of manufacturing capacity to locations with higher efficiencies and, in most instances, lower costs. The costs associated with these restructuring activities included employee severance, costs related to owned and leased facilities and equipment that is no longer in use and is to be disposed of, and other costs associated with the exit of certain contractual arrangements due to facility closures. The Company classified approximately $155.1 million of these charges as cost of sales and approximately $24.7 million of these charges as selling, general and administrative expenses during fiscal year 2009.  

 

The components of the restructuring charges during the first and fourth quarters of fiscal year 2009 were as follows:

 

 

First

 

 

Second

 

 

Third

 

 

Fourth

 

 

 

 

 

Quarter

 

 

Quarter

 

 

Quarter

 

 

Quarter

 

 

Total

 

 

(In thousands)

Americas:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Severance

$

       10,540

 

$

 —

 

$

 —

 

$

       28,878

 

$

       39,418

Long-lived asset impairment

 

 

 

 

 

 

 

       11,699

 

 

       11,699

Other exit costs

 

 

 

 

 

 

 

         5,559

 

 

         5,559

Total restructuring charges

 

       10,540

 

 

 

 

 

 

       46,136

 

 

       56,676

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Asia:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Severance

 

       12,496

 

 

 

 

 

 

       32,893

 

 

       45,389

Long-lived asset impairment

 

            121

 

 

 

 

 

 

       40,239

 

 

       40,360

Other exit costs

 

            775

 

 

 

 

 

 

       10,425

 

 

       11,200

Total restructuring charges

 

       13,392

 

 

 

 

 

 

       83,557

 

 

       96,949

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Europe:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Severance

 

         5,283

 

 

 

 

 

 

       18,866

 

 

       24,149

Long-lived asset impairment

 

 

 

 

 

 

 

         1,174

 

 

         1,174

Other exit costs

 

 

 

 

 

 

 

            837

 

 

            837

Total restructuring charges

 

         5,283

 

 

 

 

 

 

       20,877

 

 

       26,160

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Severance

 

       28,319

 

 

 

 

 

 

       80,637

 

 

     108,956

Long-lived asset impairment

 

            121

 

 

 

 

 

 

       53,112

 

 

       53,233

Other exit costs

 

            775

 

 

 

 

 

 

       16,821

 

 

       17,596

Total restructuring charges

$

       29,215

 

$

 

$

 

$

     150,570

 

$

     179,785

 

During fiscal year 2009, the Company recognized approximately $109.0 million of employee termination costs associated with the involuntary terminations of 14,970 identified employees in connection with the charges described above. The identified involuntary employee terminations by reportable geographic region amounted to approximately 7,623, 4,832, and 2,515 for Asia, the Americas and Europe, respectively. Approximately $88.8 million of these charges were classified as a component of cost of sales.

 

During fiscal year 2009, the Company recognized approximately $53.2 million of non-cash charges for the write-down of property and equipment to management's estimate of fair value associated with various manufacturing and administrative facility closures. Approximately $51.4 million of this amount was classified as a component of cost of sales. The restructuring charges recognized during fiscal year 2009 also included approximately $17.6 million for other exit costs, of which $14.9 million was classified as a component of cost of sales. Other exit costs were primarily comprised of contractual obligations associated with facility and equipment lease terminations of $12.5 million, and customer disengagement, facility abandonment and refurbishment costs of $5.1 million. The customer disengagement costs related primarily to inventory and other asset impairment charges resulting from customer contracts that were terminated by the Company as a result of various facility closures.