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Restructuring/ Impairment Charges
6 Months Ended
Jun. 30, 2012
Restructuring/ Impairment Charges
Note 16 – Restructuring/ Impairment Charges

In the first half of 2012, we began several initiatives to streamline our organization and rationalize our cost structure in order to better position the Company for profitable growth in the future.  The goal of these initiatives is to become a more streamlined organization both from an organizational and cost perspective, with efficient manufacturing capabilities that is focused on meeting our customer’s needs.

First Quarter 2012:

In the first quarter of 2012, we announced several initiatives as part of the streamlining plan. These initiatives included the following:
Implementing an early retirement program for certain eligible employees;
Realigning our organizational structure by consolidating a number of senior executive positions, reorganizing certain business functions and redeploying resources across the Company;
Exiting the Thermal Management Solutions business (previously announced in the fourth quarter of 2011);
Initiating a plan to shut down the Power Distribution Systems startup operation in North America, which is anticipated to be completed in the third quarter of 2012; and
Liquidating our remaining auction rate securities.

Second Quarter 2012:

In the second quarter of 2012, we announced several additional streamlining actions as follows:

We announced the shutdown of the High Performance Foams manufacturing facility in Bremen, Germany, which is scheduled to be completed by the end of 2012.  The manufacture of certain silicone foam materials produced in the Bremen facility will be consolidated into our existing facility in Carol Stream, Illinois.  The expenses and charges related to the termination of the operations at the Bremen facility are estimated to be approximately $3.1 million and are comprised primarily of (i) $0.9 million for the early termination of the lease on the building; (ii) $0.8 million for severance charges for employees in Bremen; (iii) $1.1 million  impairment of certain assets; and (iv) $0.3 million of costs to remove and transport certain equipment to Carol Stream and prepare the building for return to the landlord.  We recognized approximately $1.5 million of these charges in the second quarter of 2012, and expect to recognize the remaining charges in the second half of 2012.

We made the decision to cease production of our non-woven composite materials products in an effort to redeploy resources to focus on our Core Strategic segments.  Sales of these products have been steadily declining for several years and totaled approximately $1.4 million in the second quarter of 2012 and $4.8 million in fiscal 2011.  The shutdown of production is expected to occur by the end of 2012 and is not expected to have a material impact on our overall operations.  No material charges are expected from this initiative.
 
The following table summarizes the restructuring and impairment charges related to these activities recorded in our operating results in the second quarter and first six months of 2012.
 
(Dollars in thousands)
           
   
Three Months Ended
   
Six Months Ended
 
Cost of Sales
 
June 30, 2012
   
June 30, 2012
 
             
High Performance Foams
           
        Accelerated depreciation expense related to Bremen shut-down
  $ 585     $ 585  
        Inventory impairment related to Bremen shut-down
    191     $ 191  
Power Distribution Systems
               
        Accelerated depreciation expense related to U.S. shut-down
    360       360  
 Total charges for cost of sales
  $ 1,136     $ 1,136  
                 
Restructuring and Impairment
               
                 
High Performance Foams
               
       Fixed asset impairment for Bisco and Poron asset disposal
  $ -     $ 79  
       Severance and related costs (1)
    670     $ 3,088  
                 
Power Distribution Systems
               
       Impairment of investment related receivable
    264       264  
       Severance and related costs (1)
    (13 )     477  
                 
Printed Circuit Materials
               
       Severance and related costs (1)
    (276 )   $ 3,046  
                 
Curamik Electronics Solutions
               
       Severance and related costs (1)
    213       957  
                 
Other
               
       Severance and related costs (1)
    (28 )     303  
Total charges for restructuring and impairment
  $ 830     $ 8,214  
                 
                 
 
(1) For the three and six month periods ended June 30, 2012, this line item includes an estimated change of 2.3 million recorded in the first quarter of 2012, offest by a favorable adjustment of $0.7 million recorded in the second quarter of 2012. Total net charge of $1.6 million, for the first six months of 2012, was related to the early retirement program implemented in the first quarter of 2012.

A summary of the activity in the severance accrual as of June 30, 2012 and changes during the three month period then ended is as follows:
 
(Dollars in thousands)
     
   
June 30, 2012
 
Balance at March 31, 2012
  $ 4,545  
Provisions
    1,273  
Payments
    (1,911 )
Balance at June 30, 2012
  $ 3,907