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Business Segment, Geographic and Quarterly Financial Data
12 Months Ended
Dec. 31, 2015
Segment Reporting [Abstract]  
Business Segment, Geographic and Quarterly Financial Data
BUSINESS SEGMENT, GEOGRAPHIC AND QUARTERLY FINANCIAL DATA
Business Segment Financial Data
We segregate our financial results into three reportable segments representing three broad technology segments as follows:
The Air Pollution Control technology segment includes technologies to reduce NOx emissions in flue gas from boilers, incinerators, furnaces and other stationary combustion sources. These include Low and Ultra Low NOx Burners (LNB and ULNB), Over-Fire Air (OFA) systems, NOxOUT® and HERT™ Selective Non-Catalytic Reduction (SNCR) systems, and Advanced Selective Catalytic Reduction (ASCR) systems. Our ASCR systems include ULNB, OFA, and SNCR components, along with a downsized SCR catalyst, Ammonia Injection Grid (AIG), and Graduated Straightening Grid GSG™ systems to provide high NOx reductions at significantly lower capital and operating costs than conventional SCR systems. The NOxOUT CASCADE® and NOxOUT-SCR® processes are more basic, using just SNCR and SCR catalyst components. ULTRA™ technology creates ammonia at a plant site using safe urea for use with any SCR application. Flue Gas Conditioning systems are chemical injection systems offered in markets outside the U.S. and Canada to enhance electrostatic precipitator and fabric filter performance in controlling particulate emissions.
The FUEL CHEM® technology segment, which uses chemical processes in combination with advanced CFD and CKM boiler modeling, for the control of slagging, fouling, corrosion, opacity and other sulfur trioxide-related issues in furnaces and boilers through the addition of chemicals into the furnace using TIFI® Targeted In-Furnace Injection™ technology.
The Fuel Conversion segment represents a new business initiative we commenced in 2014. As described in Note 1, we acquired intellectual property rights and know-how related to the CARBONITE® fuel conversion process and technology. This process can convert coals of various grades into value-added products that are high in energy content, carbon-rich and less pollutive. This technology has a number of potential applications including certain coal replacement, electric arc furnace (EAF) reductant, ferro-alloy feedstock, absorbent and Hg reduced carbon stock. During 2015, we have been testing and developing the engineered carbon products for specific markets. We are in the process of evaluating the commercialization of these product offerings with prospective customers and considering alternatives. We have earned no significant revenue other than for test products from perspective customers for the years ended December 31, 2015, 2014 and 2013.
The “Other” classification includes those profit and loss items not allocated to either reportable segment. There are no inter-segment sales that require elimination.
We evaluate performance and allocate resources based on gross margin by reportable segment. The accounting policies of the reportable segments are the same as those described in the summary of significant accounting policies. We do not review assets by reportable segment, but rather, in aggregate for the company as a whole.
Information about reporting segment net sales and gross margin are provided below:
 
For the year ended December 31, 2015
 
Air Pollution 
Control Segment
 
FUEL CHEM
Segment
 
Fuel Conversion Segment
 
Other
 
Total
Revenues from external customers
 
$
43,485

 
$
30,179

 
$

 
$

 
$
73,664

Cost of sales
 
(30,612
)
 
(14,495
)
 

 

 
(45,107
)
Gross margin
 
12,873

 
15,684

 

 

 
28,557

Selling, general and administrative
 

 

 

 
(31,116
)
 
(31,116
)
Research and development
 

 

 
(2,826
)
 
(1,447
)
 
(4,273
)
Intangible assets impairment
 
(1,425
)
 

 

 

 
(1,425
)
Operating (loss) income
 
$
11,448

 
$
15,684

 
$
(2,826
)
 
$
(32,563
)
 
$
(8,257
)
 
For the year ended December 31, 2014
 
Air Pollution 
Control Segment
 
FUEL CHEM
Segment
 
Fuel Conversion Segment
 
Other
 
Total
Revenues from external customers
 
$
42,031

 
$
36,986

 
$

 
$

 
$
79,017

Cost of sales
 
(26,586
)
 
(17,303
)
 

 

 
(43,889
)
Gross margin
 
15,445

 
19,683

 

 

 
35,128

Selling, general and administrative
 

 

 

 
(35,432
)
 
(35,432
)
Research and development
 

 

 
(277
)
 
(1,182
)
 
(1,459
)
Goodwill impairment
 
(23,400
)
 

 

 

 
(23,400
)
Operating (loss) income
 
$
(7,955
)
 
$
19,683

 
$
(277
)
 
$
(36,614
)
 
$
(25,163
)
 
For the year ended December 31, 2013
 
Air Pollution 
Control Segment
 
FUEL CHEM
Segment
 
Other
 
Total
Revenues from external customers
 
$
72,552

 
$
36,786

 
$

 
$
109,338

Cost of sales
 
(45,138
)
 
(17,383
)
 

 
(62,521
)
Gross margin
 
27,414

 
19,403

 

 
46,817

Selling, general and administrative
 

 

 
(36,375
)
 
(36,375
)
Research and development
 

 

 
(2,442
)
 
(2,442
)
Operating income
 
$
27,414

 
$
19,403

 
$
(38,817
)
 
$
8,000


Geographic Segment Financial Data
Information concerning our operations by geographic area is provided below. Revenues are attributed to countries based on the location of the customer. Assets are those directly associated with operations of the geographic area.
 
For the years ended December 31,
 
2015
 
2014
 
2013
Revenues:
 
 
 
 
 
 
United States
 
$
51,485

 
$
50,901

 
$
63,275

Foreign
 
22,179

 
28,116

 
46,063

 
 
$
73,664

 
$
79,017

 
$
109,338


As of December 31,
 
2015
 
2014
Assets:
 
 
 
 
United States
 
$
47,437

 
$
64,324

Foreign
 
28,574

 
27,147

 
 
$
76,011

 
$
91,471


Unaudited Quarterly Financial Data
Set forth below are the unaudited quarterly financial data for the fiscal years ended December 31, 2015 and 2014.
 
For the quarters ended
 
March 31
 
June 30
 
September 30
 
December 31
2015
 
 
 
 
 
 
 
 
Revenues
 
$
15,103

 
$
18,683

 
$
21,677

 
$
18,201

Cost of sales
 
8,437

 
11,547

 
13,829

 
11,294

Net (loss) income
 
(1,654
)
 
(1,371
)
 
(289
)
 
(9,066
)
Net (loss) income per common share:
 
 
 
 
 
 
 
 
Basic
 
$
(0.07
)
 
$
(0.06
)
 
$
(0.01
)
 
$
(0.39
)
Diluted
 
$
(0.07
)
 
$
(0.06
)
 
$
(0.01
)
 
$
(0.39
)
2014
 
 
 
 
 
 
 
 
Revenues
 
$
18,661

 
$
20,190

 
$
21,482

 
$
18,684

Cost of sales
 
10,810

 
11,677

 
11,582

 
9,820

Net (loss) income
 
(1,086
)
 
(720
)
 
1,192

 
(17,111
)
Net (loss) income per common share:
 
 
 
 
 
 
 
 
Basic
 
$
(0.05
)
 
$
(0.03
)
 
$
0.05

 
$
(0.75
)
Diluted
 
$
(0.05
)
 
$
(0.03
)
 
$
0.05

 
$
(0.75
)