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Note 9 - Restructuring Costs And Loss On Impairment Of Assets
6 Months Ended
Dec. 31, 2011
Restructuring and Related Activities Disclosure [Text Block]
NOTE 9:RESTRUCTURING COSTS AND LOSS ON IMPAIRMENT OF ASSETS

Six month transition period ended December 31, 2011:

The Company has determined not to renew the lease at the production facility where Wheatex® is produced and to abandon its equipment on the leased premises upon the expiration of the lease in August 2012, which required an impairment analysis to be performed.  The estimated undiscounted future cash flows generated by the equipment that manufactures Wheatex® were less than their carrying values.  The carrying values of the equipment were reduced to fair value, which resulted in an impairment charge of $706.  Fair value was estimated using discounted future cash flows.

In conjunction with the impairment described above, management performed an impairment review of certain other equipment used to produce Wheatex®.  In this review, management reviewed the timing of the anticipated business development and recent decisions to not renew leases where Wheatex® is currently produced.  The carrying values of the equipment were reduced to fair value, which resulted in an impairment charge of $595.  Because on the uncertainty in estimated cash flow estimates, management estimated fair value using a third party appraisal.

These fair value measurements are considered to be Level 3 in the fair value hierarchy as the estimates used were based on significant unobservable inputs.

Fiscal 2009:

The Company incurred a significant operating loss in fiscal year 2009.  This loss caused the Company to be in violation of covenants under the former credit facility used during this period and seriously impacted the Company’s liquidity.  In response to these conditions, actions were taken in an effort to return the Company to profitability.  These actions included significant changes to operations in the Company’s Atchison and Pekin facilities.  As a result of these actions, restructuring costs and loss on impairment of assets were recognized during the year ended June 30, 2009.  Amounts for such charges included in results for the year ended June 30, 2009 were as follows:

   
Total
 
Impairment of long lived assets
  $ 10,282  
Severance and early retirement costs
    3,288  
Other restructuring costs
    5,241  
  Total
  $ 18,811  

On October 20, 2008 the Company announced that it had signed a non-binding letter of intent to acquire its flour requirements from a third party, was ceasing operations at its flour mill in Atchison, Kansas and was  reducing its workforce.  The Company’s decision to close its flour mill was due to the fact that it could no longer produce flour for its own use at costs that were competitive with those of third party producers.  As a result of this action by the Company, the Company performed an impairment analysis and recorded a $2,831 non-cash impairment charge in the Consolidated Statements of Operations related to the flour mill assets.

On November 5, 2008, the Company announced plans to significantly reduce production of commodity wheat proteins and starches by ceasing protein and starch production operations at its Pekin, Illinois plant, effective November 12, 2008.  The majority of the Pekin facility’s protein and starch production consisted of gluten and commodity starches.  As a result of the shutdown, the Company performed an impairment analysis and recorded a $4,960 non-cash impairment charge in the Consolidated Statements of Operations related to the Pekin protein and starch assets.

As a result of the closure of the Company’s Atchison flour mill and the protein and starch operations at its Pekin plant, the Company also incurred $3,288 in severance and early retirement costs.  Activity related to the restructuring costs was as follows:

   
Six Months
Ended
   
Year Ended June 30,
 
   
December 31,
2011
   
2011
   
2010
   
2009
 
Balance at beginning of period
  $ 512     $ 1,123     $ 1,791     $ 3,288  
Provisions for severance and early retirement costs
    -       -       186       74  
Payments and adjustments
    (223 )     (611 )     (854 )     (1,571 )
Balance at end of period
  $ 289     $ 512     $ 1,123     $ 1,791  

On January 29, 2009, the Company determined that it would cease the manufacture and sale of personal care ingredients products.  The Company concluded all its contractual obligations with respect to its personal care customers, completed all production and liquidated all remaining inventory.    As a result of this action, the Company performed an impairment analysis and recorded a $329 non-cash impairment charge in the Consolidated Statements of Operations related to the write-down of equipment used in the production of personal care products.

At the end of the third quarter of fiscal 2008 the Company concluded that its pet business assets in the other segment and certain of its ingredient solutions segment assets in a mixed use facility in Kansas City, Kansas at which the Company’s pet treat resins were made were impaired.  At that time, the Company recorded an impairment charge of $8,100.  For the quarter ended December 31, 2008, the Company performed another test for impairment of these assets as a result of an appraisal, resulting in a further charge of $811.  As part of its closing process for the quarter ended June 30, 2009, management performed an additional impairment test of these assets and recorded an additional impairment charge of $1,351.  On August 21, 2009, the Company completed the sale of its Kansas City, Kansas facility for $3,585.

Other restructuring costs of $5,241 recognized in fiscal 2009 include $2,925 related to lease termination costs which the Company expected to incur as a result of the flour mill closure with respect to railcars which it formerly used to transport flour and whose leases expire through 2013. The Company recognized this expense because it no longer utilized these cars in its business.  Expected payments accrued reflected the net present value of the remaining obligation net of units which were estimated to be returned to the lessor sooner than the lease termination date.  The discount rate used was 6.4 percent, which is consistent with the rate provided by the Company’s actuary.

The Company estimated that the remaining railcars would either be returned to the lessor or assigned to other third parties over the course of four years.  Other restructuring costs in fiscal 2009 also include a $2,185 net loss resulting from sales of excess wheat no longer needed for milling operations. The charge is net of approximately $1,109 in realized gains previously recorded in accumulated other comprehensive income.

During fiscal 2010, 53 railcars were returned to the lessor.  During fiscal 2010, no activities occurred that required an update to the underlying assumptions for this liability.  No railcars were returned during fiscal 2011, and the Company increased the restructuring accrual during fiscal 2011 because the date of assignment for certain railcars to other third parties had been delayed.  No railcars were returned during the six month transition period ended December 31, 2011, however a $274 adjustment was recorded in Other operating costs as the Company sub-leased 30 rail-cars for the remaining contractual term under the Company’s existing rail car leases that had not previously been assumed or subleased.  The Company expects the remaining 68 railcars will be returned during the fourth quarter of fiscal 2013.  Activity related to the lease termination restructuring accrual and related costs was as follows:

   
Six Months
Ended
   
Year-Ended June 30,
 
   
December 31,
2011
   
2011
   
2010
   
2009
 
Balance at beginning of period
  $ 1,143     $ 1,562     $ 2,379     $ 5,241  
Provision for additional expense
    -       249       -       -  
Payments and adjustments(a)
    (517 )     (668 )     (817     (2,862 )
Balance at end of period
  $ 626     $ 1,143     $ 1,562     $ 2,379  

(a)  
The six months ended December 31, 2011 includes a $274 adjustment as described above.

With the changes effected at the Company’s Pekin plant, commitments for the purchase of natural gas through the remainder of the year ended June 30, 2009 under a single contract for the Pekin plant were in excess of projected consumption.  Accordingly, the Company settled such commitments for the difference between the prices to which it committed to and the market price of natural gas upon settlement.  The Company recorded a charge of $7,642 for the year ended June 30, 2009 to cost of sales for losses realized upon settlement of this contract.

On January 29, 2009, the Company temporarily shut down its Pekin, Illinois plant.  On March 31, 2009, the Company announced that it was considering its strategic options. Management performed an impairment analysis of the Pekin plant as of June 30, 2009 and determined that no further impairment charge related to the Pekin plant was warranted at that time.  See Note 3. Investment in Joint Ventures. related to formation of ICP joint venture during fiscal 2010.