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Derivative Instruments
9 Months Ended
Sep. 29, 2012
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Derivative Instruments
DERIVATIVE INSTRUMENTS
The Company is exposed to certain risks relating to its ongoing business operations. The primary risks managed by using derivative instruments are commodity price risk, currency exchange and interest rate risk. Forward contracts on certain commodities are entered into to manage the price risk associated with forecasted purchases of materials used in the Company’s manufacturing process. Forward contracts on certain currencies are entered into to manage forecasted cash flows in certain foreign currencies. Interest rate swaps are entered into to manage interest rate risk associated with the Company’s floating rate borrowings.
The Company must recognize all derivative instruments as either assets or liabilities at fair value in the condensed consolidated balance sheets. The Company designates commodity forward contracts as cash flow hedges of forecasted purchases of commodities, currency forward contracts as cash flow hedges of forecasted foreign currency cash flows and interest rate swaps as cash flow hedges of forecasted LIBOR-based interest payments. There were no significant collateral deposits on derivative financial instruments as of September 29, 2012.
Cash flow hedges
For derivative instruments that are designated and qualify as a cash flow hedge, the effective portion of the gain or loss on the derivative is reported as a component of other comprehensive income or loss and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings. Gains and losses on the derivative representing either hedge ineffectiveness or changes in market value of derivatives not designated as hedges are recognized in current earnings. All derivative instruments used by the Company impact operating cash flows.
At September 29, 2012, the Company had an additional $(0.6) million, net of tax, of derivative losses on closed hedge instruments in Accumulated Other Comprehensive Income (Loss) (“AOCI”) that will be realized in earnings when the hedged items impact earnings. At December 31, 2011, the Company had an additional $(2.5) million, net of tax, of derivative losses on closed hedge instruments in AOCI that was realized in earnings when the hedged items impacted earnings.
As of September 29, 2012, the Company had outstanding the following commodity forward contracts (with maturities extending through December 2013) to hedge forecasted purchases of commodities (notional amounts expressed in terms of the dollar value of the hedged item in millions):

 
Notional
Amount
Copper
$
119.0

Aluminum
7.4



As of September 29, 2012, the Company had outstanding the following currency forward contracts (with maturities extending through December 2014) to hedge forecasted foreign currency cash flows (in millions):

 
Notional
Amount
Mexican Peso
$
184.1

Chinese Renminbi
126.8

Indian Rupee
37.4

Thai Baht
20.3

Australian Dollar
5.7



As of September 29, 2012, the total notional amount of the Company’s receive-variable/pay-fixed interest rate swaps was $250.0 million (with maturities extending to August 2017).
Fair values of derivative instruments as of September 29, 2012 and December 31, 2011 were (in millions):

 
September 29, 2012
 
Prepaid
Expenses
 
Other
Noncurrent
Assets
 
Hedging
Obligations
(current)
 
Hedging
Obligations
Designated as hedging instruments:
 
 
 
 
 
 
 
Interest rate swap contracts
$

 
$

 
$

 
$
38.4

Foreign exchange contracts
5.6

 
3.8

 
4.4

 
1.2

Commodity contracts
7.5

 
0.4

 
0.5

 

Not designated as hedging instruments:
 
 
 
 
 
 
 
Commodity contracts
1.2

 

 
1.2

 

Total Derivatives
$
14.3

 
$
4.2

 
$
6.1

 
$
39.6

 
 
December 31, 2011
 
Prepaid
Expenses
 
Other
Noncurrent
Assets
 
Hedging
Obligations
(current)
 
Hedging
Obligations
Designated as hedging instruments:
 
 
 
 
 
 
 
Interest rate swap contracts
$

 
$

 
$

 
$
42.0

Foreign exchange contracts
0.4

 
0.1

 
13.6

 
11.7

Commodity contracts
2.1

 
1.0

 
12.2

 
1.4

Not designated as hedging instruments:
 
 
 
 
 
 
 
Foreign exchange contracts
0.1

 

 

 

Commodity contracts
0.2

 

 
0.3

 

Total Derivatives
$
2.8

 
$
1.1

 
$
26.1

 
$
55.1



The effect of derivative instruments on the Condensed Consolidated Statements of Comprehensive Income for the three and nine months ended September 29, 2012 and October 1, 2011, was (in millions):









Derivatives Designated as Cash Flow Hedging Instruments
 
 
Three Months Ended
 
September 29, 2012
 
October 1, 2011
 
Commodity
Forwards
 
Currency
Forwards
 
Interest
Rate
Swaps
 
Total
 
Commodity
Forwards
 
Currency
Forwards
 
Interest
Rate
Swaps
 
Total
Gain (Loss) recognized in Other Comprehensive Income (Loss)
$
9.2

 
$
8.6

 
$
(1.4
)
 
$
16.4

 
$
(42.0
)
 
$
(30.8
)
 
$
(9.7
)
 
$
(82.5
)
Amounts reclassified from Other Comprehensive Income (Loss):
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Gain (Loss) recognized in Net Sales

 
(0.2
)
 

 
(0.2
)
 

 
0.1

 

 
0.1

Gain (Loss) recognized in Cost of Sales
(2.6
)
 
(2.7
)
 

 
(5.3
)
 
4.5

 
2.3

 

 
6.8

Loss recognized in Interest Expense

 

 
(2.4
)
 
(2.4
)
 

 

 
(3.5
)
 
(3.5
)

 
Nine Months Ended
 
September 29, 2012
 
October 1, 2011
 
Commodity
Forwards
 
Currency
Forwards
 
Interest
Rate
Swaps
 
Total
 
Commodity
Forwards
 
Currency
Forwards
 
Interest
Rate
Swaps
 
Total
Gain (Loss) recognized in Other Comprehensive Income (Loss)
$
13.0

 
$
23.7

 
$
(5.6
)
 
$
31.1

 
$
(42.2
)
 
$
(22.2
)
 
$
(15.4
)
 
$
(79.8
)
Amounts reclassified from Other Comprehensive Income (Loss):
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Gain (Loss) recognized in Net Sales

 
(1.2
)
 

 
(1.2
)
 

 
0.5

 

 
0.5

Gain (Loss) recognized in Cost of Sales
(9.1
)
 
(3.1
)
 

 
(12.2
)
 
21.6

 
5.2

 

 
26.8

Loss recognized in Interest Expense

 

 
(9.2
)
 
(9.2
)
 

 

 
(9.9
)
 
(9.9
)


The ineffective portion of hedging instruments recognized during the three and nine months ended September 29, 2012 and October 1, 2011 was immaterial.



Derivatives Not Designated as Cash Flow Hedging Instruments
 
Three Months Ended
 
Nine Months Ended
 
September 29,
2012
 
October 1,
2011
 
September 29,
2012
 
October 1,
2011
 
Commodity Forwards
 
Currency Forwards
 
Commodity Forwards
 
Currency Forwards
 
Commodity Forwards
 
Currency Forwards
 
Commodity Forwards
 
Currency Forwards
Gain recognized in Net Sales
$

 
$

 
$

 
$
(0.3
)
 
$

 
$

 
$

 
$
(0.3
)
Gain (Loss) recognized in Cost of Sales
0.4

 
(0.5
)
 
(0.2
)
 
0.7

 
0.1

 
0.1

 
(0.4
)
 
(0.2
)


The net AOCI hedging component balance of $(17.5) million loss at September 29, 2012 includes $(2.8) million of net current deferred losses expected to be realized in the next twelve months.