-----BEGIN PRIVACY-ENHANCED MESSAGE----- Proc-Type: 2001,MIC-CLEAR Originator-Name: webmaster@www.sec.gov Originator-Key-Asymmetric: MFgwCgYEVQgBAQICAf8DSgAwRwJAW2sNKK9AVtBzYZmr6aGjlWyK3XmZv3dTINen TWSM7vrzLADbmYQaionwg5sDW3P6oaM5D3tdezXMm7z1T+B+twIDAQAB MIC-Info: RSA-MD5,RSA, A69dOaqU/+D7QO8jYImBDo2++7ccKfE6t5eCJQiFjzZPlFXfUVNQ28dxW9JGuENE ZW8vGBVEIvaFK5dnZy2N7A== 0001193125-06-230057.txt : 20061109 0001193125-06-230057.hdr.sgml : 20061109 20061109141724 ACCESSION NUMBER: 0001193125-06-230057 CONFORMED SUBMISSION TYPE: 10-Q/A PUBLIC DOCUMENT COUNT: 5 CONFORMED PERIOD OF REPORT: 20060630 FILED AS OF DATE: 20061109 DATE AS OF CHANGE: 20061109 FILER: COMPANY DATA: COMPANY CONFORMED NAME: CARAUSTAR INDUSTRIES INC CENTRAL INDEX KEY: 0000825692 STANDARD INDUSTRIAL CLASSIFICATION: PAPERBOARD MILLS [2631] IRS NUMBER: 581388387 STATE OF INCORPORATION: NC FISCAL YEAR END: 1231 FILING VALUES: FORM TYPE: 10-Q/A SEC ACT: 1934 Act SEC FILE NUMBER: 000-20646 FILM NUMBER: 061201168 BUSINESS ADDRESS: STREET 1: 3100 JOE JERKINS BLVD CITY: AUSTELL STATE: GA ZIP: 30106 BUSINESS PHONE: 7709483101 MAIL ADDRESS: STREET 1: P O BOX 115 CITY: AUSTELL STATE: GA ZIP: 30168 10-Q/A 1 d10qa.htm FORM 10-Q, AMENDMENT 1 Form 10-Q, Amendment 1
Table of Contents

UNITED STATES

SECURITIES AND EXCHANGE COMMISSION

WASHINGTON, D.C. 20549

 


FORM 10-Q/A

Amendment No. 1

 


(Mark One)

x QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended June 30, 2006

 

¨ TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 [NO FEE REQUIRED]

For the transition period from              to             

Commission File Number 0-20646

 


Caraustar Industries, Inc.

(Exact name of registrant as specified in its charter)

 


 

North Carolina   58-1388387

(State or other jurisdiction of

incorporation or organization)

 

(I.R.S. Employer

Identification Number)

 

5000 Austell Powder Springs Road, Suite 300,

Austell, Georgia

  30106
(Address of principal executive offices)   (Zip Code)

(770) 948-3101

(Registrant’s telephone number, including area code)

 


Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.    Yes  x    No  ¨

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b-2 of the Exchange Act.

Large accelerated filer  ¨    Accelerated filer  x    Non-accelerated filer  ¨

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act.):    Yes  ¨    No  x

Indicate the number of shares outstanding of each of issuer’s classes of common stock, as of the latest practicable date, August 3, 2006.

 

Common Stock, $.10 par value   28,071,648
(Class)   (Outstanding)

 


Explanatory Note

This Amendment No. 1 to the Company’s Quarterly Report on Form 10-Q/A for the three and six-months ended June 30, 2006, initially filed on August 8, 2006 (the “Original Filing”), is being filed to restate the financial statements for the three and six-month periods ended June 30, 2006 to reflect an additional impairment of fixed assets related to the Company’s coated recycled paperboard operations which were classified as held for sale beginning December 31, 2005.

As of December 31, 2005 and March 31, 2006, the Company evaluated the need to record impairment charges on the coated recycled paperboard asset disposal group by comparing the total net proceeds of the three coated mills with the net book value of the three mills since the mills were expected to be sold as a group in a single transaction. By June 30, 2006, the Company expected the three mills to be sold in two separate transactions: one transaction resulting in a loss and the other transaction expected to result in a gain that will offset the loss. As of June 30, 2006, the Company continued to evaluate the impairment of the coated paperboard mills as a group since neither of the two transactions had been completed and some uncertainties existed. Subsequent to the issuance of the original filing, the Company reevaluated the impairment calculation and determined that the three mills should have been evaluated as two separate disposal groups since, as of June 30, 2006, the Company expected the mills to be sold in two separate transactions. This revised impairment evaluation resulted in a pre-tax, noncash impairment charge of $12.2 million which will be reflected in the results of discontinued operations during the three and six-month periods ended June 30, 2006.

For the convenience of the reader, this Form 10-Q/A sets forth the Original Filing in its entirety, as amended by this Form 10-Q/A. However, this Form 10-Q/A amends only Items 1 and 2 of Part 1 of the Original Filing, in each case to reflect, and solely as a result of, the revisions referred to above, and, except as noted above, no other information in the Original Filing is amended hereby. The foregoing items have not been updated to reflect other events occurring after the Original Filing or to modify or update those disclosures affected by subsequent events. In addition, Item 6 of Part II of this Form 10-Q/A has been amended to include the currently-dated certifications from the Company’s Chief Executive Officer and Chief Financial Officer. The updated certifications are attached to this Form 10-Q/A as Exhibits 31.01, 31.02, 32.01 and 32.02.


Table of Contents

FORM 10-Q FOR THE QUARTER ENDED JUNE 30, 2006

CARAUSTAR INDUSTRIES, INC.

TABLE OF CONTENTS

 

          Page
PART I — FINANCIAL INFORMATION   
Item 1.    Condensed Consolidated Financial Statements (unaudited):   
   Condensed Consolidated Balance Sheets as of June 30, 2006 (as restated) and December 31, 2005    3
   Condensed Consolidated Statements of Operations for the three-month and six-month periods ended June 30, 2006 (as restated) and 2005    4
   Condensed Consolidated Statements of Cash Flows for the six-month periods ended June 30, 2006 (as restated) and 2005    5
   Notes to Condensed Consolidated Financial Statements    6
Item 2.    Management’s Discussion and Analysis of Financial Condition and Results of Operations    27
Item 3.    Quantitative and Qualitative Disclosures About Market Risk    39
Item 4.    Controls and Procedures    39
PART II — OTHER INFORMATION   
Item 1.    Legal Proceedings    39
Item 1A.    Risk Factors    39
Item 2.    Unregistered Sales of Equity Securities and Use of Proceeds    39
Item 4.    Submission of Matters to a Vote of Security Holders    40
Item 6.    Exhibits    40
Signatures    41
Exhibit Index    42

 

2


Table of Contents

ITEM 1. Condensed Consolidated Financial Statements

CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED BALANCE SHEETS (UNAUDITED)

(In thousands, except share data)

 

    

June 30,

2006

(as restated*)

    December 31,
2005
 
ASSETS  

CURRENT ASSETS:

    

Cash and cash equivalents

   $ 7,447     $ 95,152  

Receivables, net of allowances for doubtful accounts, returns, and discounts of $2,570 and $2,613 as of June 30, 2006 and December 31, 2005, respectively

     96,521       91,061  

Inventories

     70,883       70,959  

Refundable income taxes

     —         56  

Current deferred tax asset

     13,310       40,259  

Other current assets

     11,413       21,613  

Investment in unconsolidated affiliate

     —         13,212  

Assets of discontinued operations held for sale

     51,882       76,665  
                

Total current assets

     251,456       408,977  
                

PROPERTY, PLANT AND EQUIPMENT:

    

Land

     9,715       7,931  

Buildings and improvements

     92,171       97,536  

Machinery and equipment

     429,845       424,503  

Furniture and fixtures

     14,739       15,071  
                
     546,470       545,041  

Less accumulated depreciation

     (294,931 )     (290,004 )
                

Property, plant and equipment, net

     251,539       255,037  
                

GOODWILL

     127,574       129,275  

INVESTMENT IN UNCONSOLIDATED AFFILIATES

     42,688       44,037  

OTHER ASSETS

     19,130       21,806  
                
   $ 692,387     $ 859,132  
                
LIABILITIES AND SHAREHOLDERS’ EQUITY     

CURRENT LIABILITIES:

    

Current maturities of debt

   $ 5,915     $ 85  

Accounts payable

     76,454       78,015  

Accrued interest

     1,667       7,976  

Accrued compensation

     9,528       9,146  

Capital lease obligations

     522       542  

Income taxes payable

     4,642       —    

Other accrued liabilities

     22,984       34,711  

Liabilities of discontinued operations

     19,499       31,373  
                

Total current liabilities

     141,211       161,848  
                

LONG-TERM DEBT, less current maturities

     275,031       492,305  

LONG-TERM CAPITAL LEASE OBLIGATIONS

     369       561  

DEFERRED INCOME TAXES

     49,872       48,699  

PENSION LIABILITY

     45,795       41,877  

OTHER LIABILITIES

     5,928       5,446  

COMMITMENTS AND CONTINGENCIES (Note 14)

    

SHAREHOLDERS’ EQUITY:

    

Preferred stock, $.10 par value; 5,000,000 shares authorized, no shares issued

     —         —    

Common stock, $.10 par value; 60,000,000 shares authorized, 29,070,804 and 28,785,519 shares issued and outstanding at June 30, 2006 and December 31, 2005, respectively

     2,908       2,879  

Additional paid-in capital

     189,966       192,673  

Unearned compensation

     —         (3,442 )

Retained earnings (deficit)

     10,062       (54,834 )

Accumulated other comprehensive (loss) income:

    

Minimum pension liability adjustment

     (29,796 )     (29,796 )

Foreign currency translation

     1,041       916  
                

Total accumulated other comprehensive loss

     (28,755 )     (28,880 )
                

Total Shareholders’ Equity

     174,181       108,396  
                
   $ 692,387     $ 859,132  
                

 

* See note 1.

The accompanying notes are an integral part of these condensed consolidated financial statements.

 

3


Table of Contents

CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS (UNAUDITED)

(In thousands, except per share data)

 

     

For the Three Months Ended

June 30,

   

For the Six Months Ended

June 30,

 
     2006
(as restated*)
    2005    

2006

(as restated*)

    2005  

SALES

   $ 233,834     $ 217,223     $ 468,140     $ 437,445  

COST OF SALES

     197,299       181,050       395,313       363,892  

SELLING, GENERAL AND ADMINISTRATIVE EXPENSES

     31,043       30,698       64,694       62,555  

RESTRUCTURING AND IMPAIRMENT COSTS

     3,620       258       3,635       820  
                                

Income from operations

     1,872       5,217       4,498       10,178  

OTHER (EXPENSE) INCOME:

        

Interest expense

     (7,029 )     (10,358 )     (17,125 )     (20,968 )

Interest income

     1,445       554       3,625       1,063  

Equity in income of unconsolidated affiliates

     2,060       9,560       3,651       17,916  

Gain on sale of interest in Standard Gypsum, L.P.

     —         —         135,247       —    

(Loss) gain on redemption of senior subordinated notes

     (10,272 )     121       (10,272 )     121  

Other, net

     15       100       108       166  
                                
     (13,781 )     (23 )     115,234       (1,702 )
                                

INCOME (LOSS) FROM CONTINUING OPERATIONS BEFORE INCOME TAXES AND MINORITY INTEREST

     (11,909 )     5,194       119,732       8,476  

BENEFIT (PROVISION) FOR INCOME TAXES

     3,859       (4,022 )     (42,500 )     (5,222 )

MINORITY INTEREST IN INCOME

     (69 )     (81 )     (83 )     (106 )
                                

INCOME (LOSS) FROM CONTINUING OPERATIONS

     (8,119 )     1,091       77,149       3,148  
                                

DISCONTINUED OPERATIONS:

        

LOSS FROM DISCONTINUED OPERATIONS BEFORE INCOME TAXES

     (12,299 )     (1,480 )     (19,388 )     (3,870 )

BENEFIT FOR INCOME TAXES OF DISCONTINUED OPERATIONS

     4,662       503       7,135       1,290  
                                

LOSS FROM DISCONTINUED OPERATIONS

     (7,637 )     (977 )     (12,253 )     (2,580 )
                                

NET INCOME (LOSS)

     (15,756 )     114       64,896       568  
                                

OTHER COMPREHENSIVE INCOME (LOSS):

        

Foreign currency translation adjustment

     210       (95 )     125       (213 )
                                

COMPREHENSIVE INCOME (LOSS)

   $ (15,546 )   $ 19     $ 65,021     $ 355  
                                

BASIC INCOME (LOSS) PER COMMON SHARE

        

CONTINUING OPERATIONS

   $ (0.28 )   $ 0.04     $ 2.70     $ 0.11  
                                

DISCONTINUED OPERATIONS

   $ (0.27 )   $ (0.04 )   $ (0.43 )   $ (0.09 )
                                

NET

   $ (0.55 )   $ 0.00     $ 2.27     $ 0.02  
                                

WEIGHTED AVERAGE NUMBER OF SHARES OUTSTANDING

     28,570       28,765       28,559       28,763  
                                

DILUTED INCOME (LOSS) PER COMMON SHARE

        

CONTINUING OPERATIONS

   $ (0.28 )   $ 0.04     $ 2.70     $ 0.11  
                                

DISCONTINUED OPERATIONS

   $ (0.27 )   $ (0.04 )   $ (0.43 )   $ (0.09 )
                                

NET

   $ (0.55 )   $ 0.00     $ 2.27     $ 0.02  
                                

DILUTED WEIGHTED AVERAGE NUMBER OF SHARES OUTSTANDING

     28,570       28,857       28,615       28,892  
                                

 

* See note 1.

The accompanying notes are an integral part of these condensed consolidated financial statements.

 

4


Table of Contents

CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS (UNAUDITED)

(In thousands)

 

     

For the Six Months Ended

June 30,

 
    

2006

(as restated*)

    2005  

OPERATING ACTIVITIES:

    

Net income

   $ 64,896     $ 568  

Depreciation and amortization

     11,162       14,127  

Write-off of deferred debt costs

     155       —    

Equity-based compensation expense

     547       458  

Loss (gain) on redemption of senior subordinated notes

     10,272       (121 )

Restructuring and impairment costs

     19,189       249  

Deferred income taxes

     28,126       3,765  

Gain on sale of interest in Standard Gypsum, L.P.

     (135,247 )     —    

Loss on sale of assets held for sale

     2,073       —    

Equity in income of unconsolidated affiliates

     (3,651 )     (17,916 )

Distributions from unconsolidated affiliates

     3,616       14,766  

Changes in operating assets and liabilities

     (4,688 )     (8,470 )
                

Net cash (used in) provided by operating activities

     (3,550 )     7,426  
                

INVESTING ACTIVITIES:

    

Purchases of property, plant and equipment

     (15,799 )     (11,551 )

Proceeds from disposal of property, plant and equipment

     353       1,105  

Proceeds from sale of assets held for sale

     7,195       —    

Acquisition of businesses, net of cash acquired

     (11,059 )     —    

Changes in restricted cash

     10,712       (69 )

Proceeds from sale of interest in Standard Gypsum, L.P.

     148,460       —    

Return of investment in unconsolidated affiliates

     1,384       1,734  

Investment in unconsolidated affiliates

     —         (40 )
                

Net cash provided by (used in) investing activities

     141,246       (8,821 )
                

FINANCING ACTIVITIES:

    

Proceeds from senior credit facility-revolver

     30,000       —    

Repayments of senior credit facility-revolver

     (15,000 )     —    

Proceeds from senior credit facility-term loan

     35,000       —    

Repayments of short and long-term debt

     (274,110 )     (2,413 )

Deferred debt costs

     (1,135 )     —    

Swap agreement unwind proceeds

     —         826  

Payments for capital lease obligations

     (248 )     (234 )

Issuances of stock, net of forfeitures

     92       198  
                

Net cash used in financing activities

     (225,401 )     (1,623 )
                

NET DECREASE IN CASH AND CASH EQUIVALENTS

     (87,705 )     (3,018 )

CASH AND CASH EQUIVALENTS AT BEGINNING OF PERIOD

     95,152       89,756  
                

CASH AND CASH EQUIVALENTS AT END OF PERIOD

   $ 7,447     $ 86,738  
                

SUPPLEMENTAL DISCLOSURES:

    

Cash payments for interest

   $ 22,303     $ 23,075  
                

Income tax payments, net

   $ 2,865     $ 274  
                

Property acquired under capital leases

   $ 36     $ 1,532  
                

 

* See note 1.

The accompanying notes are an integral part of these condensed consolidated financial statements.

 

5


Table of Contents

CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

JUNE 30, 2006

(UNAUDITED)

Note 1. Basis of Presentation

The financial information included herein is unaudited; however, such information reflects all adjustments (consisting of normal recurring adjustments) which are, in the opinion of management, necessary to present fairly, in all material respects, the financial position of the Company as of June 30, 2006, and the results of operations for the three months and six months ended June 30, 2006 and 2005 and the cash flows for the six months ended June 30, 2006 and 2005, respectively. The results of operations for the three months and six months ended June 30, 2006 and 2005 and the cash flows for the six months ended June 30, 2006 and 2005 are not, and should not be, construed as necessarily indicative of the results of the operations or cash flows which may be reported for the remainder of 2006.

The accompanying unaudited condensed financial statements have been prepared pursuant to the rules and regulations of the Securities and Exchange Commission for reporting on Form 10-Q. Pursuant to such rules and regulations, certain footnote disclosures and other information normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted. These unaudited condensed financial statements should be read in conjunction with the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2005. The accounting policies followed for interim financial reporting are the same as those disclosed in note 1 of the notes to the financial statements included in the Company’s Form 10-K.

Restatement of Previously Issued Consolidated Financial Statements

Subsequent to the filing for the period ended June 30, 2006, the Company concluded that it should restate its condensed consolidated financial statements as of June 30, 2006 and for the three and six-month periods ended June 30, 2006 to reflect an additional impairment of fixed assets related to the Company’s coated recycled paperboard operations which were classified as held for sale beginning December 31, 2005.

As of December 31, 2005 and March 31, 2006, the Company evaluated the need to record impairment charges on the coated recycled paperboard asset disposal group by comparing the total net proceeds of the three coated mills with the net book value of the three mills since the mills were expected to be sold as a group in a single transaction. See note five for additional information regarding our discontinued operations. By June 30, 2006, the Company expected the three mills to be sold in two separate transactions: one transaction resulting in a loss and the other transaction expected to result in a gain that will offset the loss. As of June 30, 2006, the Company continued to evaluate the impairment of the coated paperboard mills as a group since neither of the two transactions had been completed and some uncertainties existed. Subsequent to the issuance of the original June 30, 2006 10-Q filing, the Company reevaluated the impairment calculation and determined that the three mills should have been evaluated as two disposal groups since, as of June 30, 2006, the Company expected the mills to be sold in two separate transactions. This revised impairment evaluation resulted in a pre-tax, noncash impairment charge of $12.2 million which is reflected in the results of discontinued operations during the three and six-month periods ended June 30, 2006.

The following tables set forth the amounts previously reported in the Company’s condensed consolidated financial statements as of June 30, 2006 and for the three and six-month periods ended June 30, 2006 and the amounts as restated:

Balance Sheet:

 

     June 30, 2006
     As
Previously
Reported
   As
Restated

Current deferred tax asset

   $ 8,682    $ 13,310

Assets of discontinued operations

     64,060      51,882

Total current assets

     259,006      251,456

Total assets

     699,937      692,387

Retained earnings

     17,612      10,062

Total shareholders' equity

     181,731      174,181

Statements of Operations:

 

     For the Three Months
Ended June 30, 2006
    For the Six Months
Ended June 30, 2006
 
     As
Previously
Reported
    As
Restated
    As
Previously
Reported
    As
Restated
 

Discontinued Operations:

        

Loss from discontinued operations before income taxes

     (121 )     (12,299 )     (7,210 )     (19,388 )

Benefit for income taxes of discontinued operations

     34       4,662       2,507       7,135  
                                

Loss from discontinued operations

     (87 )     (7,637 )     (4,703 )     (12,253 )
                                

Net income (loss)

     (8,206 )     (15,756 )     72,446       64,896  

Foreign currency translation adjustment

     210       210       125       125  
                                

Comprehensive income (loss)

   $ (7,996 )   $ (15,546 )   $ 72,571     $ 65,021  
                                

Basic income (loss) per common share

        

Continuing operations

   $ (0.28 )   $ (0.28 )   $ 2.70     $ 2.70  

Discontinued operations

   $ 0.00     $ (0.27 )   $ (0.16 )   $ (0.43 )

Net

   $ (0.28 )   $ (0.55 )   $ 2.54     $ 2.27  

Diluted Income (loss) per common share

        

Continuing operations

   $ (0.28 )   $ (0.28 )   $ 2.70     $ 2.70  

Discontinued operations

   $ 0.00     $ (0.27 )   $ (0.16 )   $ (0.43 )

Net

   $ (0.28 )   $ (0.55 )   $ 2.54     $ 2.27  

Statements of Cash Flows:

 

    

For the Six Months Ended

June 30, 2006

    

As

Previously
Reported

  

As

Restated

Net Income

   $ 72,446    $ 64,896

Restructuring and impairment costs

     7,011      19,189

Deferred income taxes

     32,754      28,126

Additionally, the Company has corrected its guarantor condensed consolidating financial statements to present in the parent company column investments in all subsidiaries under the equity method of accounting. This correction had no effect on consolidated totals previously reported.

Note 2. New Accounting Pronouncements

In June 2006, the FASB issued FASB Interpretation No. 48 “Accounting for Uncertainty in Income Taxes (an interpretation of FASB Statement No. 109)” which is effective for fiscal years beginning after December 15, 2006 with earlier adoption encouraged. This interpretation was issued to clarify the accounting for uncertainty in income taxes recognized in the financial statements by prescribing a recognition threshold and measurement attribute for the financial statement recognition and measurement of a tax position taken or expected to be taken in a tax return. The Company is currently evaluating the potential impact of this interpretation.

Note 3. Accounting for Stock-Based Compensation

In December 2004, the Financial Accounting Standards Board issued Statement No. 123(R), “Share-Based Payment” (“SFAS 123R”) which is a revision of SFAS No. 123, “Accounting for Stock-Based Compensation” (“SFAS 123”). SFAS 123R supersedes APB 25, “Accounting for Stock Issued to Employees,” and amends SFAS No. 95, “Statement of Cash Flows.” SFAS 123R requires all share-based payments to employees, including grants of employee stock options, to be recognized in the statements of operations based on their fair values.

The Company adopted SFAS 123R as of January 1, 2006 using the modified prospective method. Under this transition method, compensation cost is recognized beginning with the effective date (a) based on the requirements of SFAS 123R for all share-based payments granted after the effective date and (b) based on the requirements of SFAS 123 for all awards granted to employees prior to the effective date of SFAS 123R that remain unvested on the effective date. As permitted by SFAS 123, through December 31, 2005 the Company accounted for share-based payments to employees using APB 25’s intrinsic value method and, as such, have not recognized compensation costs for employee stock options.

SFAS 123R requires the benefits of tax deductions in excess of recognized compensation cost to be reported as a financing cash flow, rather than an operating cash flow as required under APB No. 25. This requirement reduces reported operating cash flows and increases reported financing cash flows in periods after adoption. The Company elected to utilize the straight-line attribution method for recognizing stock-based compensation expense under SFAS 123R.

In May 2003, the Company’s board of directors and shareholders approved a long-term equity incentive plan, which became effective May 7, 2003. Under the provisions of the plan, participating key employees are rewarded, in the form of common share purchase options, performance accelerated restricted shares (“PARS”), or a combination of both, for improving the Company’s financial performance in a manner that is consistent with the creation of increased shareholder value. All options awarded under the plan will have an exercise price not less than 100% of the fair market value of a share of common stock on the date of grant. Options will have a vesting schedule of up to five years and expire after ten years. The PARS issued by the Company have a vesting schedule up to seven years from the date of grant or accelerate vesting when the price of Caraustar stock meets a specific target price and trades at this price or higher for twenty consecutive trading days. The Company’s board of directors authorized and shareholders approved an aggregate of 4.0 million common shares for issuance under this plan. The Company’s policy for issuing shares upon an exercise of options is to issue new shares.

 

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In May 2005, the shareholders approved an amendment to allow the Company’s directors to participate in the long-term equity incentive plan. Under this plan, each non-employee director of the Company is granted 3,000 options annually.

During the six months ended June 30, 2006, the Company granted 225 thousand options with a weighted average grant-date fair value of $5.96 per share. There were no options granted during the six months ended June 30, 2005. The Company recorded approximately $135 thousand of compensation expense for the six months ended June 30, 2006. The total intrinsic value of the 11.7 thousand options exercised during the six months ended June 30, 2006 was approximately $14 thousand valued as of June 30, 2006.

During the six months ended June 30, 2006, the Company granted 277 thousand PARS at the weighted average grant-date fair value price of $10.14 per share. There were no PARS granted during the six months ended June 30, 2005. The Company recorded approximately $412 thousand and $458 thousand of compensation expense in the six months ended June 30, 2006 and June 30, 2005, respectively.

Total compensation expense for PARS and non-qualified stock options for the six months ended June 30, 2006 and 2005 was $547 thousand and $458 thousand, respectively. The Company recognized no windfall tax benefit for the six months ended June 30, 2006.

The following table summarizes the stock option activity during the six months ended June 30, 2006:

 

     Shares     Weighted Average
Exercise Price
  

Weighted

Average

Remaining
Life

(In Years)

  

Aggregate

Intrinsic Value (1)

(in thousands)

Outstanding at December 31, 2005

   1,618,959     $ 17.51      

Granted

   224,550       10.59      

Forfeited

   (98,027 )     21.75      

Exercised

   (11,662 )     7.83      
                        

Outstanding at June 30, 2006

   1,733,820     $ 16.44    5.6    $ 435
                        

Vested and expected to vest as of June 30, 2006

   1,702,043     $ 16.57    5.6    $ 424
                        

Options exercisable as of June 30, 2006

   1,390,501     $ 18.09    4.9    $ 339
                        

(1) These amounts represent the difference between the exercise price and $9.00, the closing price of Caraustar stock on June 30, 2006 as reported on the NASDAQ Stock Market, for all the in-the-money options outstanding.

 

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A summary of the status of Caraustar’s nonvested PARS as of June 30, 2006 and changes during the six months ended June 30, 2006, is presented below:

 

     Shares     Weighted-
Average
Grant-
Date
Fair Value

Nonvested at December 31, 2005

   238,294     $ 16.95

Granted

   276,550       10.14

Vested

   (500 )     17.05

Forfeited

   (8,950 )     13.58
            

Nonvested at June 30, 2006

   505,394     $ 13.28
            

As of June 30, 2006 there was $5.5 million of total unrecognized compensation cost related to PARS. The unrecognized cost is expected to be expensed over a weighted-average period of 6.1 years unless specific stock price targets are achieved, then the PARS will vest and be expensed during the period the targets are achieved. The total value of PARS vested during the six months ended June 30, 2006 was $9 thousand.

Results for the six months ended June 30, 2005 have not been restated. Had compensation expense for employee stock options been determined based on the fair value at the grant date consistent with SFAS 123, the Company’s net income and earnings per share amounts for the three and six months June 30, 2005 would have been reduced to the pro forma amounts indicated below (in thousands, except per share data):

 

    

Three Months

Ended June 30,

2005

   

Six Months
Ended June 30,

2005

 

Net income (loss):

    

As reported

   $ 114     $ 568  

Incremental stock based compensation expense determined pursuant to SFAS 123, net of related tax effects

     (255 )     (614 )
                

Pro forma net (loss) income

   $ (141 )   $ (46 )
                

Diluted income (loss) per common share:

    

As reported

   $ 0.00     $ 0.02  

Pro forma

     0.00       0.00  

The fair market value of the stock options at the date of the grant was estimated using the Black-Scholes option-pricing model with the following weighted average assumptions:

 

     June 30,
2006
    December 31,
2005
 

Risk-free interest rate

   4.65 %   4.34% — 4.49 %

Expected dividend yield

   0 %   0 %

Expected life of options

   8 years     8 years  

Expected volatility

   44 %   41-43 %

The risk-free interest rate is based on U.S. Treasury interest rates whose term is consistent with the expected life of the stock options. Expected volatility and expected life are based on the Company’s historical experience. Expected dividend yield was not considered in the option pricing formula since our debt agreements contain certain limitations on the payment of dividends and currently preclude the Company from doing so. As required by SFAS 123R, the Company will adjust the estimated forfeiture rate based upon actual experience.

Note 4. Inventory

Inventories are carried at the lower of cost or market. The costs included in inventory include raw materials (recovered fiber for paperboard products and paperboard for converted products), direct and indirect labor and employee benefits, energy and fuel, depreciation, chemicals, general manufacturing overhead and various other costs of manufacturing. General and administrative costs are not included in inventory costs.

Market, with respect to all inventories, is replacement cost or net realizable value. The Company reviews inventory at least quarterly to determine the necessity of write-offs for excess, obsolete or unsaleable inventory. The Company estimates reserves for inventory obsolescence and shrinkage based on management’s judgment of future realization. These reviews require management to assess customer and market demand. All inventories are valued using the first-in, first-out method.

 

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Inventories at June 30, 2006 and December 31, 2005, were as follows (in thousands):

 

     June 30,
2006
   December 31,
2005

Raw materials and supplies

   $ 32,869    $ 38,555

Finished goods and work in process

     38,014      32,404
             

Total inventory

   $ 70,883    $ 70,959
             

Note 5. Discontinued Operations and Assets Held for Sale

Discontinued Operations

On December 30, 2005, management and an authorized committee of the Board of Directors approved the plan to exit from the Company’s coated recycled paperboard business, the specialty packaging division and the partition operations. The coated recycled paperboard business is a component of the paperboard segment and consists of three paperboard mills located in Rittman, Ohio; Versailles, Connecticut; and Tama, Iowa. The specialty packaging division is a component of the folding carton and custom packaging segment and consists of five facilities located in Robersonville, North Carolina; Bucyrus, Ohio; Strasburg, Ohio; Clifton, New Jersey and Pine Brook, New Jersey. The partition operations are a component of the tube, core and composite container segment and consist of three facilities located in Litchfield, Illinois; Frenchtown, New Jersey and Covington, Georgia. The Company made the decision to exit these businesses due to recurring losses, poor strategic fit with the Company’s other assets and the long-term prospects for the businesses.

The Company classified the results of operations for these assets as discontinued operations in the consolidated statements of operations for all periods presented.

Operating Results Data

The following table shows the results of discontinued operations for the three and six months ended June 30, 2006 and 2005 (in thousands):

 

     Three Months Ended June 30,     Six Months Ended June 30,  
     2006     2005     2006     2005  

Sales

   $ 36,701     $ 52,089     $ 79,115     $ 101,391  

Cost of sales

     33,563       48,734       73,114       95,789  

Selling, general and administrative expenses

     2,907       4,755       5,803       9,309  

Restructuring and impairment costs

     12,598       47       19,592       88  
                                

Loss from operations

     (12,367 )     (1,447 )     (19,394 )     (3,795 )

Other income (expense), net

     68       (33 )     6       (75 )
                                

Loss from operations before benefit for income taxes

     (12,299 )     (1,480 )     (19,388 )     (3,870 )

Benefit for income taxes

     4,662       503       7,135       1,290  
                                

Loss from discontinued operations

   $ (7,637 )   $ (977 )   $ (12,253 )   $ (2,580 )
                                

In December 2005, in connection with the decision to exit these operations and hold them for sale, the Company recorded pre-tax impairment charges of approximately $82.7 million. Approximately $74.6 million related to the property, plant and equipment associated with the Company’s coated recycled paperboard business and approximately $8.1 million was related to the property, plant and equipment of the Company’s specialty packaging division. In addition, the Company also impaired approximately $10.5 million of goodwill related to its coated recycled paperboard business. On March 31, 2006, based upon updated estimates of fair market values for the coated recycled paperboard operations, the Company recorded an additional $4.8 million in impairment charges related to the property, plant and equipment which is recorded in restructuring and impairment costs of discontinued operations.

On February 27, 2006, the Company completed the sale of its partition business to RTS Packaging LLC, a joint venture between the Rock-Tenn Company and the Sonoco Products Company, for approximately $6.0 million. The Company recorded a loss of approximately $1.9 million associated with this divestiture which is recorded in restructuring and impairment costs of discontinued operations.

 

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On April 21, 2006 the Company entered into an agreement to sell the assets of Sprague Paperboard, Inc. located in Versailles, Connecticut to Cascades Inc. for approximately $14.5 million. This sale was completed on July 19, 2006. The Company also entered into an agreement granting Cascades Inc. an option to buy the coating equipment and the customer list of the Rittman, OH coated paperboard mill for $500 thousand. Cascades Inc. exercised its option on August 3, 2006. Upon Cascades Inc.’s option exercise, the Company ceased its coated recycled paperboard production at the Rittman, Ohio location, which will result in an estimated $1.7 million charge for severance benefits in the third quarter of 2006. The Company is currently marketing the assets of its other coated recycled paperboard machines and expects that the operations will be disposed of by December 31, 2006.

By June 30, 2006, the Company expected that the three coated recycled paperboard mills were going to be sold in two separate transactions: one transaction resulting in a loss of $12.2 million and the other transaction expected to result in gain that will offset the loss. Therefore, the Company recorded an additional impairment of $12.2 million during the second quarter of 2006 to recognize the loss on the expected third quarter sale of the Versailles, Connecticut coated paperboard mill and certain coating equipment of the Rittman, Ohio coated paperboard mill. Depending on the timing, expected proceeds and structure of the sale for all of the Company’s remaining coated recycled paperboard assets held for sale, the Company expects to recognize a gain in the quarter of disposition.

The Company is evaluating sale opportunities for the remaining assets held for sale and expects to sell these assets by the end of 2006.

Assets and Liabilities Held for Sale

The assets classified as held for sale at June 30, 2006 and December 31, 2005 are summarized below (in thousands):

 

     

June 30,
2006

(as restated*)

   December 31,
2005

Accounts receivable

   $ 17,253    $ 19,251

Inventory

     8,268      12,167

Property, plant and equipment, net

     25,677      43,621

Other assets

     684      1,626
             

Assets of discontinued operations held for sale

   $ 51,822    $ 76,665
             

Accounts payable

   $ 11,544    $ 16,228

Accrued compensation

     1,139      1,687

Notes payable

     —        4,700

Other liabilities

     6,816      8,758
             

Liabilities of discontinued operations

   $ 19,499    $ 31,373
             

 

* See note 1.

Note 6. Senior Credit Facility and Long-Term Debt

At June 30, 2006 and December 31, 2005, total long-term debt consisted of the following (in thousands):

 

     

June 30,

2006

   

December 31,

2005

 

Senior credit facility - revolver

   $ 15,000     $ —    

Senior credit facility - term loan

     34,028       —    

9 7/8% senior subordinated notes

     —         257,500  

7 3/8% senior notes

     189,750       189,750  

7 1/4% senior notes

     29,000       29,000  

Other notes payable (1)

     9,655       4,955  

Realized interest rate swap agreements (2)

     3,513       11,185  
                

Total debt

     280,946       492,390  

Less current maturities

     (5,915 )     (85 )
                

Total long-term debt

   $ 275,031     $ 492,305  
                

(1) At December 31, 2005, industrial bonds of $4.7 million (the Sprague bonds) were included in current liabilities of discontinued operations and are not reflected in the schedule above. The Sprague bonds were retained by the Company pursuant to the sale agreement; therefore, the bonds are included in the schedule above as of June 30, 2006.
(2) Consists of realized interest rate swap gains less the original issuance discounts and accumulated discount amortization related to the senior and senior subordinated notes.

The carrying value of total debt outstanding at June 30, 2006 maturing during the next five years and thereafter is as follows (in thousands):

 

2006

   $ 3,488

2007

     5,929

2008

     5,933

2009

     201,182

2010

     32,977

Thereafter

     31,437
      

Total debt

   $ 280,946
      

 

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Senior Credit Facility

As of December 31, 2005 the Company’s senior credit facility provided for a revolving line of credit of $75.0 million and was secured primarily by a first priority security interest in the Company’s accounts receivable and inventory. The facility included a subfacility of $50.0 million for letters of credit, the usage of which reduced availability under the facility. As of December 31, 2005, no borrowings were outstanding under the facility; however, an aggregate of $37.5 million in letter of credit obligations were outstanding. Availability under this facility at December 31, 2005 was limited to $37.5 million after taking into consideration the outstanding letter of credit obligations. See discussion of the Company’s former senior credit facility in the notes to the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2005.

On March 30, 2006, the Company amended its senior credit facility by entering into an Amended and Restated Credit Agreement. The agreement provides for a $145.0 million senior secured credit facility (the “Senior Credit Facility”) consisting of a $110.0 million five-year revolver and a $35.0 million five-year term loan. The Senior Credit Facility is secured by substantially all assets of the Company and its domestic subsidiaries other than real property, including accounts receivable, general intangibles, inventory and equipment. The Company’s domestic subsidiaries are parties to the Senior Credit Facility either as co-borrowers with the Company or as guarantors. At June 30, 2006 the Company had $34.0 million outstanding under the five-year term loan and $15.0 million outstanding under the revolver.

The revolver matures on the fifth anniversary of closing and includes a sublimit of $25.0 million for letters of credit. Borrowing availability under the revolver is determined by reference to a borrowing base, defined as specified percentages of eligible accounts receivable and inventory and reduced by usage of the revolver (including outstanding letters of credit) and any reserves. Aggregate availability under the revolver was $69.1 million at June 30, 2006. The term loan was drawn in full at closing and is required to be repaid in monthly installments based on a level six-year amortization schedule, with all remaining outstanding principal due on the fifth anniversary of closing.

Outstanding principal of the term loan initially bears interest at a rate equal to, at the Company’s option, either (1) the base rate (which is the prime rate most recently announced by Bank of America, N.A., the administrative agent under the Senior Credit Facility) plus 0.25%, or (2) the adjusted one, two, three or six-month LIBOR rate plus 1.75%. Outstanding principal under the revolver initially bears interest at a rate equal to, at the Company’s option, either (1) the base rate or (2) the adjusted one, two, three or six-month LIBOR rate plus 1.50%. Beginning with reference to the fiscal quarter ending September 30, 2006, pricing under the Senior Credit Facility will be determined by reference to a pricing grid based on average daily availability under the revolver for the immediately prior fiscal quarter. Under the pricing grid, the applicable margins for the term loan will range from 0.0% to 0.75% for base rate loans and from 1.50% to 2.25% for LIBOR loans, and the applicable margins for the revolver will range from 0.0% to 0.5% for base rate loans and from 1.25% to 2.00% for LIBOR loans. The undrawn portion of the revolver is subject to an unused line fee calculated at an annual rate of 0.25%. Outstanding letters of credit are subject to an annual fee equal to the applicable margin for LIBOR loans under the revolver as in effect from time to time, plus a fronting fee on the undrawn amount thereof at an annual rate of 0.125%. The actual rates in effect at June 30, 2006 were 6.69% and 6.86% for outstanding revolver and term loan borrowings, respectively.

The Senior Credit Facility contains covenants that restrict, among other things, the ability of the Company and its subsidiaries to create liens, merge or consolidate, dispose of assets, incur indebtedness and guarantees, pay dividends, repurchase or redeem capital stock and indebtedness, make certain investments or acquisitions, enter into certain transactions with affiliates, enter into sale and leaseback transactions or change the nature of their business. The Senior Credit Facility also contains a fixed charge coverage ratio covenant, which applies only in the event borrowing availability falls below $20.0 million at any time or below $25.0 million for five consecutive business days. The Senior Credit Facility contains events of default including, but not limited to, nonpayment of principal or interest, violation of covenants, breaches of representations and warranties, cross-default to other indebtedness, bankruptcy and other insolvency events, material judgments, certain ERISA events, actual or asserted invalidity of loan documentation and certain changes of control of the Company.

Senior and Senior Subordinated Notes

On June 1, 1999, the Company issued $200.0 million in aggregate principal amount of 7 3/8% senior notes due June 1, 2009. The 7 3/8% senior notes were issued at a discount to yield an effective interest rate of 7.47% and pay interest semiannually. After taking into account realized gains from unwinding various interest rate swap agreements, the current effective interest rate of the 7 3/8% senior notes is 6.3%. The 7 3/8% senior notes are unsecured obligations of the Company. The Company has purchased an aggregate of $10.3 million of these notes in the open market.

 

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On March 29, 2001, the Company issued $285.0 million of 9 7/8% senior subordinated notes due April 1, 2011 and $29.0 million of 7 1/4% senior notes due May 1, 2010. These senior subordinated notes and senior notes were issued at a discount to yield effective interest rates of 10.5% and 9.4%, respectively. After taking into account realized gains from unwinding various interest rate swap agreements, the current effective interest rate of the 9 7/8% senior subordinated notes is 9.4%. These publicly traded senior subordinated and senior notes are unsecured, but are guaranteed, on a joint and several basis, by all but one of the Company’s wholly-owned domestic subsidiaries.

On May 1, 2006, the Company redeemed its outstanding 9 7/8% senior subordinated notes in full at a price of $105.25 for each $100 of outstanding principal amount of the notes plus $2.1 million of accrued and unpaid interest from April 1, 2006 to May 1, 2006. At the time of redemption, the aggregate outstanding principal amount of the notes was $257.5 million, and the total redemption price (including accrued and unpaid interest and redemption premium) was $273.1 million. The Company used proceeds from borrowings at closing under the Senior Credit Facility, together with available cash, to fund the redemption. The redemption resulted in a $10.3 million loss which was recognized during the three months ended June 30, 2006.

Note 7. Segment Information

The Company operates principally in four business segments organized by products. The paperboard segment consists of facilities that manufacture 100% recycled uncoated paperboard and a specialty converting operation. The recovered fiber segment consists of facilities that collect and sell recycled paper and broker recycled paper and other paper rolls. The tube, core, and composite container segment is principally made up of facilities that produce spiral and convolute-wound tubes, cores, and composite cans. The folding carton and custom packaging segment consists of facilities that produce printed and unprinted folding cartons and set-up boxes and facilities that provide contract manufacturing and contract packaging services. Intersegment sales are recorded at prices which approximate market prices.

Operating results include all costs and expenses directly related to the segment involved. Corporate expenses include corporate, general, administrative and unallocated information systems expenses.

The following table presents certain business segment information for the periods indicated (in thousands):

 

     

Three Months Ended

June 30,

   

Six Months Ended

June 30,

 
     2006     2005     2006     2005  

Sales (external customers):

        

Paperboard

   $ 49,640     $ 43,157     $ 99,052     $ 85,937  

Recovered fiber

     28,931       20,423       54,564       41,593  

Tube, core and composite container

     96,201       95,056       192,501       189,925  

Folding carton and custom packaging

     59,062       58,587       122,023       119,990  
                                

Total

   $ 233,834     $ 217,223     $ 468,140     $ 437,445  
                                

Sales (intersegment):

        

Paperboard

   $ 32,437     $ 33,971     $ 64,944     $ 71,510  

Recovered fiber

     26,215       20,611       48,413       37,607  

Tube, core and composite container

     1,570       1,504       2,996       2,623  

Folding carton and custom packaging

     125       320       706       529  
                                

Total

   $ 60,347     $ 56,406     $ 117,059     $ 112,269  
                                

Income (loss) from operations:

        

Paperboard (A)

   $ 6,057     $ 7,160     $ 13,295     $ 16,191  

Recovered fiber (B)

     1,383       (68 )     2,310       767  

Tube, core and composite container (C)

     1,067       2,562       2,979       3,312  

Folding carton and custom packaging (D)

     (137 )     2,034       (1,226 )     2,888  
                                
     8,370       11,688       17,358       23,158  

Corporate expense

     (6,498 )     (6,471 )     (12,860 )     (12,980 )
                                

Income from operations

     1,872       5,217       4,498       10,178  

Interest expense

     (7,029 )     (10,358 )     (17,125 )     (20,968 )

Interest income

     1,445       554       3,625       1,063  

Equity in income of unconsolidated affiliates

     2,060       9,560       3,651       17,916  

(Loss) gain on redemption of senior subordinated notes

     (10,272 )     121       (10,272 )     121  

Gain on sale of interest in Standard Gypsum, L.P.

     —         —         135,247       —    

Other, net

     15       100       108       166  
                                

Income (loss) from continuing operations before income taxes and minority interest

   $ (11,909 )   $ 5,194     $ 119,732     $ 8,476  
                                

(A) Results for the three-month periods ended June 30, 2006 and 2005 include charges to operations of $180 thousand and $45 thousand, respectively, for restructuring and impairment costs. Results for the six-month periods ended June 30, 2006 and 2005 include charges to operations of $257 thousand and $8 thousand respectively, for restructuring and impairment costs. These costs relate primarily to the disposition of machinery and equipment.

 

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(B) Results for the three-month periods ended June 30, 2006 and 2005 include credits to operations of $9 thousand and $69 thousand, respectively, for restructuring and impairment costs. Results for the six-month periods ended June 30, 2006 and 2005 include credits to operations of $47 thousand and $64 thousand respectively, for restructuring and impairment costs. These costs relate primarily to the disposition of machinery and equipment.
(C) Results for the three-month periods ended June 30, 2006 and 2005 include charges to operations of $2.3 million and credits to operations of $19 thousand, respectively, for restructuring and impairment costs. Results for the six-month periods ended June 30, 2006 and 2005 include charges to operations of $1.9 million and $105 thousand respectively, for restructuring and impairment costs. These costs relate to closing and consolidating operations within the tube, core and composite container segment.
(D) Results for the three-month periods ended June 30, 2006 and 2005 include charges to operations of $1.1 million and $314 thousand, respectively, for restructuring and impairment costs. Results for the six-month periods ended June 30, 2006 and 2005 include charges to operations of $1.6 million and $742 thousand respectively, for restructuring and impairment costs. These costs relate to closing and consolidating operations within the carton and custom packaging segment.

Note 8. Goodwill and Other Intangible Assets

Goodwill

The following is a summary of the changes in the carrying amount of goodwill, by segment, for the six months ended June 30, 2006 (in thousands):

 

     Paperboard   

Recovered

Fiber

  

Folding

Carton and

Custom

Packaging

  

Tube, Core and

Composite

Containers

    Total  

Balance as of December 31, 2005

   $ 68,396    $ 3,777    $ —      $ 57,102     $ 129,275  

Sale of partition operations

     —        —        —        (1,701 )     (1,701 )
                                     

Balance as of June 30, 2006

   $ 68,396    $ 3,777    $ —      $ 55,401     $ 127,574  
                                     

Intangible Assets

As of June 30, 2006 and December 31, 2005, respectively, the Company had an intangible asset of $5.8 million, net of $2.2 million of accumulated amortization, and $6.7 million, net of $1.9 million of accumulated amortization which is classified with other assets. Amortization expense was $265 thousand for the six month period ended June 30, 2006 and $284 thousand for the six month period ended June 30, 2005. The intangible asset is associated with the acquisition of certain assets of the Smurfit Industrial Packaging Group, which was completed in 2002, and is attributable to the acquired customer relationships. This intangible asset is being amortized over 15 years. Scheduled amortization of the intangible asset for the next five years is as follows (in thousands):

 

2007

   $ 511

2008

     511

2009

     511

2010

     511

2011

     511
      

Five year total

   $ 2,555
      

 

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Note 9. Restructuring and Impairment Costs

Restructuring has been a primary component of management’s strategy to address the decrease in demand for products and excess industry capacity. In response to these issues, over the past several years the Company has closed and consolidated facilities within its paperboard, folding carton and custom packaging and tube, core and composite container segments. These initiatives are designed to enhance the Company’s competitiveness through reduced costs, reduction of geographic overlap, duplicative capabilities, and differentiated quality products and services to the Company’s customers.

In January 2006, the Company announced the permanent closure of its Birmingham carton plant located in Birmingham, Alabama. For the six months ended June 30, 2006, the Company recorded charges of $211 thousand for severance and other termination benefits and made payments for severance and other termination benefits of $152 thousand. In order to facilitate the transition of customers to other facilities the Birmingham carton plant ceased operations at the end of the second quarter of 2006. The Company expects to incur an additional $321 thousand in other exit costs related to the closure of this facility and will complete this plan by the end of 2007 upon satisfaction of the lease obligation.

In March 2006, the Company negotiated and settled its long term lease obligation related to the closure of its Mobile, Alabama tube plant, which was permanently closed in September 2005, for $175 thousand and recorded a $541 thousand reversal of the previous restructuring liability.

In April 2006, the Company announced the permanent closure of its Danville tube plant located in Danville, Virginia. The customers of the Danville tube plant will be transitioned to the Company’s other tube plants. The Company recorded $428 thousand of severance and other termination benefits and made payments for severance and other termination benefits of $104 thousand. The Company expects to incur an additional $452 thousand related to severance and other termination benefits during the third quarter as the terminated employees earn the benefits. The Company expects to incur $370 thousand in other exit costs related to the closure of this facility and will complete this plan upon the sale of real estate, which the Company is currently marketing.

In May 2006, the Company announced the permanent closure of its Mentor carton plant located in Mentor, Ohio. The customers of the Mentor carton plant will be transitioned to the Company’s other carton plants. The Company recorded $882 thousand of severance and other termination benefits and made payments for severance and other termination benefits of $591 thousand. The Company also recorded expense of $106 thousand for other exit costs and made payments for other exits costs of $29 thousand. The Company expects to incur an additional $1.4 million in other exit costs related to the closure of this facility and will complete this plan upon the sale of real estate, which the Company is currently marketing.

In June 2006, the Company recorded an impairment charge of $1.2 million related to a tube and core facility located in Mexico City, Mexico, which the Company expects to dispose of in the third quarter of 2006.

In August 2006, the Company announced a plan to restructure certain functions within its tube, core and composite container segment. The restructuring will allow the Company streamline sales and marketing efforts, outsource certain engineering costs and close duplicative administrative facilities. The Company estimates severance and termination costs of $1.7 million will be incurred during the third quarter of 2006.

The following is a summary of restructuring and impairment costs and the restructuring liability from December 31, 2005 to June 30, 2006 (in thousands):

 

    

Asset

Impairment
Charges and

Loss on
Disposals

  

Severance and

Other

Termination

Benefits Costs

   

Other Exit

Costs

   

Restructuring

Liability Total

    Total (1)

Liability balance, December 31, 2005

      $ 2,263     $ 867     $ 3,130    

First quarter 2006 costs

   $ 65      161       (211 )     (50 )   $ 15
                   

Expenditures

        (263 )     (481 )     (744 )  
                             

Liability balance, March 31, 2006

        2,161       175       2,336    

Second quarter 2006 costs

   $ 2,041      1,330       249       1,579     $ 3,620
                   

Expenditures

        (986 )     (172 )     (1,158 )  
                             

Liability balance, June 30, 2006

      $ 2,505     $ 252     $ 2,757    
                             

(1) Asset impairment charges and loss on disposals, severance and other termination benefit costs and other exit costs are aggregated and reported as restructuring and impairment costs on the statement of operations.

 

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The following table summarizes restructuring and impairment costs by segment for those plans initiated, but not completed as of June 30, 2006, and accounted for under SFAS No. 146, “Accounting for Costs Associated with Exit or Disposal Activities” (in thousands):

 

Segment   

Cumulative

Costs as of

June 30, 2006

  

Estimated Costs

to Complete

Initiatives as of

June 30, 2006

  

Total Estimated

Costs of Initiatives

as of

June 30, 2006

Paperboard

   $ 1,309    $ —      $ 1,309

Folding carton and custom packaging

     13,299      1,910      15,209

Tube, core and composite container

     1,354      990      2,344
                    

Total

   $ 15,962    $ 2,900    $ 18,862
                    

Note 10. Pension Plan and Other Postretirement Benefits

Pension Plan and Supplemental Executive Retirement Plan

Substantially all of the Company’s employees hired prior to December 31, 2004 participate in a noncontributory defined benefit pension plan (the “Pension Plan”). The Pension Plan requires benefits to be paid to all eligible employees at retirement based primarily on years of service with the Company and compensation rates in effect near retirement. The Pension Plan’s assets consist of shares held in collective investment funds and group annuity contracts. The Company’s policy is to fund benefits attributed to employees’ service to date, as well as service expected to be earned in the future. Based on current estimates, no contributions will be required during the calendar year ended December 31, 2006.

Certain executives participate in a supplemental executive restoration plan (“SERP”), which provides enhanced retirement benefits to participants based on average compensation. The SERP is unfunded at June 30, 2006.

Pension expense for the Pension Plan and the SERP includes the following components for the three and six months ended June 30, 2006 and 2005 (in thousands):

 

     

Three Months Ended

June 30,

   

Six Months Ended

June 30,

 
     2006     2005     2006     2005  

Service cost of benefits earned

   $ 793     $ 863     $ 1,586     $ 1,725  

Interest cost on projected benefit obligation

     1,872       2,035       3,743       4,070  

Estimated return on plan assets

     (1,805 )     (1,740 )     (3,609 )     (3,480 )

Net amortization and deferral

     1,241       1,667       2,482       3,335  
                                

Net pension expense

   $ 2,101     $ 2,825     $ 4,202     $ 5,650  
                                

Other Postretirement Benefits

The Company provides postretirement medical benefits to retired employees of certain of its subsidiaries. The Company accounts for these postretirement medical benefits in accordance with SFAS No. 106, “Employer’s Accounting for Postretirement Benefits Other than Pensions.”

Net periodic postretirement benefit cost for the three and six months ended June 30, 2006 and 2005 included the following components (in thousands):

 

     

Three Months Ended

June 30,

  

Six Months Ended

June 30,

     2006    2005    2006    2005

Service cost of benefits earned

   $ 11    $ 8    $ 21    $ 15

Interest cost on accumulated postretirement benefit

obligation

     87      78      173      157

Amortization

     59      17      117      33
                           

Net postretirement benefit cost

   $ 157    $ 103    $ 311    $ 205
                           

 

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Note 11. Income Per Share

The following is a reconciliation of the numerators and denominators of the basic and diluted income (loss) per share computations for net income (loss) (in thousands, except per share information):

 

    

Three Months Ended

June 30,

  

Six Months Ended

June 30,

     2006     2005    2006    2005

Income (loss) from continuing operations

   $ (8,119 )   $ 1,091    $ 77,149    $ 3,148
                            

Weighted average number of common shares outstanding - basic

     28,570       28,765      28,559      28,763

Common share equivalents

     —         92      56      129
                            

Weighted average number of common shares outstanding - diluted

     28,570       28,857      28,615      28,892
                            

Income (loss) per share - basic

   $ (0.28 )   $ 0.04    $ 2.70    $ 0.11
                            

Income (loss) per share - diluted

   $ (0.28 )   $ 0.04    $ 2.70    $ 0.11
                            

The impact of the dilutive effect of common share equivalents has been included in periods with net income. The number of common share equivalents not included in the computation of diluted weighted average shares for the six months ended June 30, 2006 and 2005 were 1,390,281 and 1,092,743, respectively.

Note 12. Equity Interests in Unconsolidated Affiliates

On January 17, 2006 the Company sold its 50% membership interest in Standard Gypsum, L.P. (“Standard”) to Standard’s other 50% owner, Temple-Inland, Inc. (“Temple-Inland”). Pursuant to the purchase and sale agreement, Temple-Inland purchased the Company’s 50% membership interest for $150 million, which resulted in a gain of approximately $135.2 million. Temple-Inland also assumed all of Standard’s $56.2 million in debt obligations and other liabilities of Standard. As a result of this transaction, the Company ceased to be entitled to further distributions from Standard for all periods subsequent to January 1, 2006, and all of the Company’s rights and obligations as a partner in Standard ceased. The Company received a final cash distribution of $2.1 million in the first quarter, which was included in the calculation of the gain on sale. The Company limited its retained environmental indemnification such that its liability cannot exceed $5.0 million for any claims related to events that occurred prior to the formation of the Standard joint venture on April 1, 1996. This indemnification will terminate on January 17, 2011.

Standard was a joint venture that operated two gypsum wallboard manufacturing facilities and was accounted for under the equity method. One facility is located in McQueeny, Texas, and the other is in Cumberland City, Tennessee. The joint venture was managed by Temple-Inland, Inc. Because of the significance of Standard’s operating results to the Company, Standard’s prior year summarized balance sheet and income statement are presented below (in thousands):

 

     December 31,
2005

Current assets

   $ 33,353

Noncurrent assets

     62,016

Current liabilities

     12,873

Current debt

     56,200

Long-term debt

     —  

Long-term liabilities

     —  

Net assets

     26,296

 

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Three Months Ended

June 30, 2005

  

Six Months Ended

June 30, 2005

Sales

   $ 50,303    $ 95,465

Gross profit

     17,078      32,763

Income from operations

     16,345      30,113

Net income

     14,790      27,796

* The actual dates of Standard’s financial statements are July 2, 2005 for the periods ending June 30, 2005.

The Company owns 50% of Premier Boxboard Limited (“PBL”). PBL is a joint venture with Temple-Inland, which owns the remaining 50% interest, and is accounted for under the equity method. PBL produces lightweight gypsum facing paper along with containerboard grades, and is managed by the Company. Because of the significance of PBL’s operating results to the Company, PBL’s summarized balance sheets and income statements are presented below (in thousands):

 

     June 30,
2006
   December 31,
2005

Current assets

   $ 18,410    $ 15,562

Noncurrent assets

     131,925      135,497

Current liabilities

     14,542      12,607

Long-term liabilities

     778      693

Long-term debt

     50,000      50,000

Net assets

     85,015      87,759

 

    

Three Months Ended

June 30,

  

Six Months Ended

June 30,

     2006    2005    2006    2005

Sales

   $ 31,890    $ 32,893    $ 59,959    $ 62,339

Gross profit

     7,790      7,350      14,896      15,141

Income from operations

     4,995      5,354      9,172      10,119

Net income (loss)

     4,050      4,341      7,232      8,079

The Company received $5.0 million in distributions from PBL for each six month period ended June 30, 2006, and June 30, 2005. The Company’s equity interest in the earnings from PBL for the three months ended June 30, 2006 and June 30, 2005, were approximately $2.0 million and $2.2 million, respectively. The Company’s equity interest in earnings for the six months ended June 30, 2006 and June 30, 2005, were approximately $3.6 million and $4.0 million, respectively.

See discussion of PBL’s debt and related obligations in the notes to the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2005.

Note 13. Guarantor Condensed Consolidating Financial Statements

These condensed consolidating financial statements reflect Caraustar Industries, Inc. and its Subsidiary Guarantors, which consist of all but one of the Company’s wholly-owned subsidiaries other than foreign subsidiaries. These nonguarantor subsidiaries are herein referred to as “Nonguarantor Subsidiaries.” Separate financial statements of the Subsidiary Guarantors are not presented because the subsidiary guarantees are joint and several and full and unconditional and the Company believes that the condensed consolidating financial statements presented are more meaningful in understanding the financial position of the Subsidiary Guarantors.

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING BALANCE SHEETS

(In thousands)

 

     As of June 30, 2006 (as restated*)  
     Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations     Consolidated  
ASSETS           

CURRENT ASSETS:

          

Cash and cash equivalents

   $ 6,635     $ 176     $ 636     $ —       $ 7,447  

Intercompany funding

     (149,632 )     160,954       (11,322 )     —         —    

Receivables, net of allowances

     —         91,285       5,236       —         96,521  

Intercompany accounts receivable

     —         87       235       (322 )     —    

Inventories

     —         67,265       3,618       —         70,883  

Refundable income taxes

     —         —         —         —         —    

Current deferred tax asset

     13,310       —         —         —         13,310  

Other current assets

     4,927       6,198       288       —         11,413  

Assets of discontinued operations held for sale

     —         51,882       —         —         51,882  
                                        

Total current assets

     (124,760 )     377,847       (1,309 )     (322 )     251,456  
                                        

PROPERTY, PLANT AND EQUIPMENT

     25,587       494,531       26,352       —         546,470  

Less accumulated depreciation

     (11,817 )     (267,564 )     (15,550 )     —         (294,931 )
                                        

Property, plant and equipment, net

     13,770       226,967       10,802       —         251,539  
                                        

GOODWILL

     —         124,072       3,502       —         127,574  
                                        

INVESTMENT IN CONSOLIDATED SUBSIDIARIES

     614,642       —         —         (614,642 )     —    
                                        

INVESTMENT IN UNCONSOLIDATED AFFILIATES

     42,688       —         —         —         42,688  
                                        

OTHER ASSETS

     12,473       6,657       —         —         19,130  
                                        
   $ 558,813     $ 735,543     $ 12,995     $ (614,964 )   $ 692,387  
                                        
LIABILITIES AND SHAREHOLDERS’ EQUITY           

CURRENT LIABILITIES:

          

Current maturities of debt

   $ 5,915     $ —       $ —       $ —       $ 5,915  

Accounts payable

     18,596       51,952       5,906       —         76,454  

Intercompany accounts payable

     —         235       87       (322 )     —    

Accrued interest

     1,600       67       —         —         1,667  

Accrued compensation

     1,466       7,828       234       —         9,528  

Capital lease obligations

     501       21       —         —         522  

Income taxes payable

     4,642       —         —         —         4,642  

Other accrued liabilities

     1,581       20,739       664       —         22,984  

Liabilities of discontinued operations

     —         19,499       —         —         19,499  
                                        

Total current liabilities

     34,301       100,341       6,891       (322 )     141,211  
                                        

LONG-TERM DEBT, less current maturities

     266,831       8,200       —         —         275,031  
                                        

LONG-TERM CAPITAL LEASE OBLIGATIONS

     307       62       —         —         369  
                                        

DEFERRED INCOME TAXES

     36,205       12,166       1,501       —         49,872  
                                        

PENSION LIABILITY

     45,795       —         —         —         45,795  
                                        

OTHER LIABILITIES

     1,193       4,735       —         —         5,928  
                                        

SHAREHOLDERS’ EQUITY:

          

Common stock

     2,908       772       523       (1,295 )     2,908  

Additional paid-in capital

     189,966       550,613       9,167       (559,780 )     189,966  

Retained (deficit) earnings

     10,062       58,654       (6,128 )     (52,526 )     10,062  

Accumulated other comprehensive (loss) income

     (28,755 )     —         1,041       (1,041 )     (28,755 )
                                        

Total Shareholders’ Equity

     174,181       610,039       4,603       (614,642 )     174,181  
                                        
   $ 558,813     $ 735,543     $ 12,995     $ (614,964 )   $ 692,387  
                                        

 

* See note 1.

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING BALANCE SHEETS

(In thousands)

 

     As of December 31, 2005 (as restated*)  
     Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations     Consolidated  
ASSETS           

CURRENT ASSETS:

          

Cash and cash equivalents

   $ 93,998     $ 63     $ 1,091     $ —       $ 95,152  

Intercompany funding

     (123,246 )     136,057       (12,811 )     —         —    

Receivables, net of allowances

     —         86,098       4,963       —         91,061  

Intercompany accounts receivable

     —         285       389       (674 )     —    

Inventories

     —         66,936       4,023       —         70,959  

Refundable income taxes

     56       —         —         —         56  

Current deferred tax asset

     40,259       —         —         —         40,259  

Other current assets

     18,723       2,716       174       —         21,613  

Investment in unconsolidated affiliate

     13,212       —         —         —         13,212  

Assets of discontinued operations held for sale

     —         76,665       —         —         76,665  
                                        

Total current assets

     43,002       368,820       (2,171 )     (674 )     408,977  
                                        

PROPERTY, PLANT AND EQUIPMENT

     20,310       498,441       26,290       —         545,041  

Less accumulated depreciation

     (10,968 )     (265,036 )     (14,000 )     —         (290,004 )
                                        

Property, plant and equipment, net

     9,342       233,405       12,290       —         255,037  
                                        

GOODWILL

     —         125,773       3,502       —         129,275  
                                        

INVESTMENT IN CONSOLIDATED SUBSIDIARIES

     608,968       —         —         (608,968 )     —    
                                        

INVESTMENT IN UNCONSOLIDATED AFFILIATES

     44,037       —         —         —         44,037  
                                        

OTHER ASSETS

     15,192       6,592       22       —         21,806  
                                        
   $ 720,541     $ 734,590     $ 13,643     $ (609,642 )   $ 859,132  
                                        
LIABILITIES AND SHAREHOLDERS’ EQUITY           

CURRENT LIABILITIES:

          

Current maturities of debt

   $ 85     $ —       $ —       $ —       $ 85  

Accounts payable

     26,368       46,033       5,614       —         78,015  

Intercompany accounts payable

     —         389       285       (674 )     —    

Accrued interest

     7,976       —         —         —         7,976  

Accrued compensation

     1,657       7,274       215       —         9,146  

Capital lease obligations

     527       15       —         —         542  

Other accrued liabilities

     8,055       26,129       527       —         34,711  

Liabilities of discontinued operations

     —         31,373       —         —         31,373  
                                        

Total current liabilities

     44,668       111,213       6,641       (674 )     161,848  
                                        

LONG-TERM DEBT, less current maturities

     488,805       3,500       —         —         492,305  
                                        

LONG-TERM CAPITAL LEASE OBLIGATIONS

     520       41       —         —         561  
                                        

DEFERRED INCOME TAXES

     35,056       12,165       1,478       —         48,699  
                                        

PENSION LIABILITY

     41,877       —         —         —         41,877  
                                        

OTHER LIABILITIES

     1,219       4,227       —         —         5,446  
                                        

SHAREHOLDERS’ EQUITY:

          

Common stock

     2,879       772       523       (1,295 )     2,879  

Additional paid-in capital

     192,673       550,619       9,167       (559,786 )     192,673  

Unearned compensation

     (3,442 )     —         —         —         (3,442 )

Retained (deficit) earnings

     (54,834 )     52,053       (5,082 )     (46,971 )     (54,834 )

Accumulated other comprehensive (loss) income

     (28,880 )     —         916       (916 )     (28,880 )
                                        

Total Shareholders’ Equity

     108,396       603,444       5,524       (608,968 )     108,396  
                                        
   $ 720,541     $ 734,590     $ 13,643     $ (609,642 )   $ 859,132  
                                        
* See note 1.

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING STATEMENTS OF OPERATIONS

(In thousands)

 

     For the Three Months Ended June 30, 2006 (as restated*)  
     Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations     Consolidated  

SALES

   $ —       $ 298,522     $ 12,026     $ (76,714 )   $ 233,834  

COST OF SALES

     —         262,008       12,005       (76,714 )     197,299  

SELLING, GENERAL AND ADMINISTRATIVE EXPENSES

     5,500       24,785       758       —         31,043  

RESTRUCTURING AND IMPAIRMENT COSTS

     —         3,620       —         —         3,620  
                                        

(Loss) income from operations

     (5,500 )     8,109       (737 )     —         1,872  

OTHER (EXPENSE) INCOME:

          

Interest expense

     (6,859 )     (168 )     (2 )     —         (7,029 )

Interest income

     1,445       —         —         —         1,445  

Equity in income (loss) of consolidated affiliates

     (420 )     —         —         420       —    

Equity in income of unconsolidated affiliates

     2,060       —         —         —         2,060  

Other, net

     (10,272 )     129       (114 )     —         (10,257 )
                                        
     (14,046 )     (39 )     (116 )     420       (13,781 )
                                        

INCOME (LOSS) FROM CONTINUING OPERATIONS BEFORE INCOME TAXES AND MINORITY INTEREST

     (19,546 )     8,070       (853 )     420       (11,909 )

BENEFIT FOR INCOME TAXES

     3,859       —         —         —         3,859  

MINORITY INTEREST IN INCOME

     —         —         —         (69 )     (69 )
                                        

(LOSS) INCOME FROM CONTINUING OPERATIONS

     (15,687 )     8,070       (853 )     351       (8,119 )

DISCONTINUED OPERATIONS:

          

LOSS FROM DISCONTINUED OPERATIONS BEFORE INCOME TAXES

     —         (12,299 )     —         —         (12,299 )

BENEFIT FOR INCOME TAXES OF DISCONTINUED OPERATIONS

     —         4,662       —         —         4,662  
                                        

LOSS FROM DISCONTINUED OPERATIONS

     —         (7,637 )     —         —         (7,637 )
                                        

NET (LOSS) INCOME

   $ (15,687 )   $ 433     $ (853 )   $ 351     $ (15,756 )
                                        

 

* See note 1.

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING STATEMENTS OF OPERATIONS

(In thousands)

 

     For the Three Months Ended June 30, 2005 (as restated*)  
     Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations     Consolidated  

SALES

   $ —       $ 278,644     $ 11,453     $ (72,874 )   $ 217,223  

COST OF SALES

     —         243,222       10,702       (72,874 )     181,050  

SELLING, GENERAL AND ADMINISTRATIVE EXPENSES

     6,505       23,259       934       —         30,698  

RESTRUCTURING AND IMPAIRMENT COSTS

     (13 )     271       —         —         258  
                                        

(Loss) income from operations

     (6,492 )     11,892       (183 )     —         5,217  

OTHER (EXPENSE) INCOME:

          

Interest expense

     (10,333 )     (24 )     (1 )     —         (10,358 )

Interest income

     554       —         —         —         554  

Equity in income (loss) of consolidated affiliates

     10,807       —         —         (10,807 )     —    

Equity in income of unconsolidated affiliates

     9,560       —         —         —         9,560  

Other, net

     121       72       28       —         221  
                                        
     10,709       48       27       (10,807 )     (23 )
                                        

(LOSS) INCOME FROM CONTINUING OPERATIONS BEFORE INCOME TAXES AND MINORITY INTEREST

     4,217       11,940       (156 )     (10,807 )     5,194  

PROVISION FOR INCOME TAXES

     (4,022 )     —         —         —         (4,022 )

MINORITY INTEREST IN INCOME

     —         —         —         (81 )     (81 )
                                        

(LOSS) INCOME FROM CONTINUING OPERATIONS

     195       11,940       (156 )     (10,888 )     1,091  

DISCONTINUED OPERATIONS:

     —         —         —         —         —    

LOSS FROM DISCONTINUED OPERATIONS BEFORE INCOME TAXES

     —         (1,480 )     —         —         (1,480 )

BENEFIT FOR INCOME TAXES OF DISCONTINUED OPERATIONS

     —         503       —         —         503  
                                        

LOSS FROM DISCONTINUED OPERATIONS

     —         (977 )     —         —         (977 )
                                        

NET (LOSS) INCOME

   $ 195     $ 10,963     $ (156 )   $ (10,888 )   $ 114  
                                        
* See note 1.

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING STATEMENTS OF OPERATIONS

(In thousands)

 

     For the Six Months Ended June 30, 2006 (as restated*)  
     Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations     Consolidated  

SALES

   $ —       $ 594,688     $ 23,513     $ (150,061 )   $ 468,140  

COST OF SALES

     —         523,071       22,303       (150,061 )     395,313  

SELLING, GENERAL AND ADMINISTRATIVE EXPENSES

     13,403       49,233       2,058       —         64,694  

RESTRUCTURING AND IMPAIRMENT COSTS

     —         3,635       —         —         3,635  
                                        

(Loss) income from operations

     (13,403 )     18,749       (848 )     —         4,498  

OTHER (EXPENSE) INCOME:

          

Interest expense

     (16,924 )     (197 )     (4 )     —         (17,125 )

Interest income

     3,625       —         —         —         3,625  

Equity in income (loss) of consolidated affiliates

     5,555       —         —         (5,555 )     —    

Equity in income of unconsolidated affiliates

     3,651       —         —         —         3,651  

Other, net

     124,975       302       (194 )     —         125,083  
                                        
     120,882       105       (198 )     (5,555 )     115,234  
                                        

INCOME (LOSS) FROM CONTINUING OPERATIONS BEFORE INCOME TAXES AND MINORITY INTEREST

     107,479       18,854       (1,046 )     (5,555 )     119,732  

PROVISION FOR INCOME TAXES

     (42,500 )     —         —         —         (42,500 )

MINORITY INTEREST IN INCOME

     —         —         —         (83 )     (83 )
                                        

INCOME (LOSS) FROM CONTINUING OPERATIONS

     64,979       18,854       (1,046 )     (5,638 )     77,149  

DISCONTINUED OPERATIONS:

          

LOSS FROM DISCONTINUED OPERATIONS BEFORE INCOME TAXES

     —         (19,388 )     —         —         (19,388 )

BENEFIT FOR INCOME TAXES OF DISCONTINUED OPERATIONS

     —         7,135       —         —         7,135  
                                        

LOSS FROM DISCONTINUED OPERATIONS

     —         (12,253 )     —         —         (12,253 )
                                        

NET INCOME (LOSS)

   $ 64,979     $ 6,601     $ (1,046 )   $ (5,638 )   $ 64,896  
                                        

 

* See note 1.

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING STATEMENTS OF OPERATIONS

(In thousands)

 

     For the Six Months Ended June 30, 2005 (as restated*)  
     Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations     Consolidated  

SALES

   $ —       $ 563,310     $ 22,197     $ (148,062 )   $ 437,445  

COST OF SALES

     —         490,997       20,957       (148,062 )     363,892  

SELLING, GENERAL AND ADMINISTRATIVE EXPENSES

     12,950       47,690       1,915       —         62,555  

RESTRUCTURING AND IMPAIRMENT COSTS

     29       791       —         —         820  
                                        

(Loss) income from operations

     (12,979 )     23,832       (675 )     —         10,178  

OTHER (EXPENSE) INCOME:

          

Interest expense

     (20,923 )     (44 )     (1 )     —         (20,968 )

Interest income

     1,062       1       —         —         1,063  

Equity in income (loss) of consolidated affiliates

     20,699       —         —         (20,699 )     —    

Equity in income of unconsolidated affiliates

     17,916       —         —         —         17,916  

Other, net

     121       120       46       —         287  
                                        
     18,875       77       45       (20,699 )     (1,702 )
                                        

(LOSS) INCOME FROM CONTINUING OPERATIONS BEFORE INCOME TAXES AND MINORITY INTEREST

     5,896       23,909       (630 )     (20,699 )     8,476  

PROVISION FOR INCOME TAXES

     (5,222 )     —         —           (5,222 )

MINORITY INTEREST IN INCOME

     —         —         —         (106 )     (106 )
                                        

(LOSS) INCOME FROM CONTINUING OPERATIONS

     674       23,909       (630 )     (20,805 )     3,148  

DISCONTINUED OPERATIONS:

          

LOSS FROM DISCONTINUED OPERATIONS BEFORE INCOME TAXES

     —         (3,870 )     —         —         (3,870 )

BENEFIT FOR INCOME TAXES OF DISCONTINUED OPERATIONS

     —         1,290       —         —         1,290  
                                        

LOSS FROM DISCONTINUED OPERATIONS

     —         (2,580 )     —         —         (2,580 )
                                        

NET INCOME (LOSS)

   $ 674     $ 21,329     $ (630 )   $ (20,805 )   $ 568  
                                        
* See note 1.

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING STATEMENTS OF CASH FLOWS

(In thousands)

 

     For the Six Months Ended June 30, 2006  
     Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations    Consolidated  

Net cash (used in) provided by operating activities

   $ (6,189 )   $ 2,927     $ (288 )   $ —      $ (3,550 )
                                       

Investing activities:

           

Purchases of property, plant and equipment

     (5,277 )     (10,355 )     (167 )     —        (15,799 )

Proceeds from disposal of property, plant and equipment

     —         353       —         —        353  

Proceeds from sale of assets held for sale

     —         7,195       —         —        7,195  

Acquisition of businesses, net of cash acquired

     (11,059 )     —         —         —        (11,059 )

Changes in restricted cash

     10,712       —         —         —        10,712  

Proceeds from sale of interest in Standard Gypsum, L.P.

     148,460       —         —         —        148,460  

Return of investment in unconsolidated affiliates

     1,384       —         —         —        1,384  
                                       

Net cash provided by (used in) investing activities

     144,220       (2,807 )     (167 )     —        141,246  
                                       

Financing activities:

           

Proceeds from senior credit facility-revolver

     30,000       —         —         —        30,000  

Repayments of senior credit facility-revolver

     (15,000 )     —         —         —        (15,000 )

Proceeds from senior credit facility-term loan

     35,000       —         —         —        35,000  

Repayments of short and long-term debt

     (274,110 )     —         —         —        (274,110 )

Deferred debt costs

     (1,135 )     —         —         —        (1,135 )

Payments for capital lease obligations

     (241 )     (7 )     —         —        (248 )

Issuances of stock, net of forfeitures

     92       —         —         —        92  
                                       

Net cash (used in) provided by financing activities

     (225,394 )     (7 )     —         —        (225,401 )
                                       

Net decrease in cash and cash equivalents

     (87,363 )     113       (455 )     —        (87,705 )

Cash and cash equivalents at beginning of period

     93,998       63       1,091       —        95,152  
                                       

Cash and cash equivalents at end of period

   $ 6,635     $ 176     $ 636     $ —      $ 7,447  
                                       

 

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CARAUSTAR INDUSTRIES, INC. AND SUBSIDIARIES

NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS

CONSOLIDATING STATEMENTS OF CASH FLOWS

(In thousands)

 

     For the Six Months Ended June 30, 2005  
     Parent     Guarantor
Subsidiaries
    Nonguarantor
Subsidiaries
    Eliminations    Consolidated  

Net cash (used in) provided by operating activities

   $ (2,362 )   $ 8,963     $ 825     $ —      $ 7,426  
                                       

Investing activities:

           

Purchases of property, plant and equipment

     (2,607 )     (8,743 )     (201 )     —        (11,551 )

Proceeds from disposal of property, plant and equipment

     —         1,105       —         —        1,105  

Changes in restricted cash

     (69 )            (69 )

Return of investment in unconsolidated affiliates

     1,734              1,734  

Investment in unconsolidated affiliates

     (40 )     —         —         —        (40 )
                                       

Net cash used in investing activities

     (982 )     (7,638 )     (201 )     —        (8,821 )
                                       

Financing activities:

           

Repayments of long and short-term debt

     (2,413 )     —         —         —        (2,413 )

Swap agreement unwind proceeds

     826       —         —         —        826  

Payments for capital lease obligations

     (230 )     (4 )     —         —        (234 )

Issuances of stock, net of forfeitures

     198       —         —         —        198  
                                       

Net cash used in financing activities

     (1,619 )     (4 )     —         —        (1,623 )
                                       

Net (decrease) increase in cash and cash equivalents

     (4,963 )     1,321       624       —        (3,018 )

Cash and cash equivalents at beginning of period

     88,998       125       633       —        89,756  
                                       

Cash and cash equivalents at end of period

   $ 84,035     $ 1,446     $ 1,257     $ —      $ 86,738  
                                       

 

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Note 14. Commitments and Contingencies

On May 11, 2006, the lawsuit filed by Research Plastics, Inc. against Federal Packaging, Inc. (an entity which was acquired and merged into the Company’s Industrial and Consumer Products Group) in the United States Federal District Court for the Eastern District of Michigan, Southern Division was settled and dismissed. The Company recorded an accrual of $1.2 million in the first quarter of 2006 to reserve for the settlement. The Company paid $1.2 million to Research Plastics during the second quarter of 2006 to settle the dispute. In addition, the parties exchanged mutual releases regarding all existing and potential claims arising from the alleged patent infringement.

During the year ended December 31, 2005 the Company recorded a $1.9 million reserve for customer claims arising from the Company’s specialty packaging division. On May 8, 2006 the Company and the customer executed an agreement to settle the customer claims by paying approximately $2.0 million in cash and provided other concessions to the customer. This settlement was fully reserved as of March 31, 2006 and no additional reserves are expected. Additionally and in accordance with the settlement agreement, the Company will continue to supply the customer with product through the transition period which the parties anticipate will be through June 30, 2006. The Company made the final payment to settle this obligation in July 2006.

On April 21, 2006, the Company entered into an option agreement with Cascades, Inc. regarding certain components of Rittman paper machines numbers 2 and 3 (the “Rittman Equipment”) and the Rittman customer list. The exercise price of the option is $500 thousand. On August 3, 2006 Cascades exercised its option on the Rittman Equipment. The Company is currently evaluating its alternatives regarding how best to effectuate the sale of the remaining components of the Rittman paper machines and the remaining assets.

On July 14, 2006 the Company entered into a consent order with the Connecticut Department of Environmental Protection (CT DEP) relating to air, water and emissions violations arising during the Company’s ownership and operation of the coated recycled paperboard mill located in Sprague, CT. The CT DEP’s review of the Company’s compliance obligations was triggered by the sale of the Sprague mill. The CT DEP’s review is customary upon notification of an impending transaction. In July 2006, the Company paid $130 thousand to the CT DEP in full satisfaction of penalties imposed by the CT DEP in connection with its review.

During the second quarter 2006, the Company recorded an accrual of $1.5 million to reserve for a dispute with a vendor. The Company expects to settle the dispute for the amount reserved in the third quarter of 2006.

 

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ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS.

CARAUSTAR INDUSTRIES, INC.

MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION

AND RESULTS OF OPERATIONS

The following is management’s discussion and analysis of certain significant factors that have affected our financial condition and operating results during the periods included in the accompanying condensed consolidated financial statements. This discussion should be read in conjunction with the unaudited condensed consolidated financial statements and accompanying notes included elsewhere in this report and with the management’s discussion and analysis of financial condition and results of operations and consolidated financial statements and notes thereto included in our 2005 Annual Report on Form 10-K.

The following management’s discussion and analysis gives effect to the restatement as discussed in note 1 to the condensed consolidated financial statements.

General

We are a major manufacturer of recycled paperboard and converted paperboard products. We operate in four business segments. The paperboard segment manufactures 100% recycled uncoated paperboard and operates a specialty converting operation. The recovered fiber segment collects and sells recycled paper and brokers recycled paper and other paper rolls. The tube, core and composite container segment produces spiral and convolute-wound tubes, cores and cans. The folding carton and custom packaging segment produces printed and unprinted folding cartons and set-up boxes.

Our business is vertically integrated to a large extent. This means that our converting operations consume a large portion of our own paperboard production, approximately 50% in the first six months of 2006. The remaining 50% of our paperboard production is sold to external customers in any of the four recycled paperboard end-use markets: tube, core and composite containers; folding cartons; gypsum wallboard facing paper and other specialty products. These integration statistics do not include volume produced or converted by our 50% owned, unconsolidated, joint venture, Premier Boxboard Limited. As part of our strategy to optimize our operating efficiency, each of our mills can produce recycled paperboard for more than one end-use market. This allows us to shift production among mills in response to customer or market demands.

More recently, in light of the difficult operating climate we have faced, and in an effort to reduce costs and improve our business mix, capacity deployment and profitability, restructuring activities have become an important element of our strategy. Our recent sale of our interest in Standard Gypsum and the sale of our partition business, along with our recently announced intention to exit the coated recycled paperboard and specialty contract packaging businesses, are part of our strategic transformation plan to reduce our debt and better position us to compete and leverage our expertise in our core businesses.

Historically, we have grown our business, revenues and production capacity to a significant degree through acquisitions. Based on the difficult operating climate for our industry and our financial position over the last several years, the pace of our acquisition activity, and correspondingly, our revenue growth, has slowed as we have focused on conserving cash and maximizing the productivity of our existing facilities.

We are a holding company that operates our business through 24 subsidiaries as of June 30, 2006. We also own a 50% interest in one joint venture with Temple-Inland, Inc. We have two additional joint ventures with unrelated entities in which our investment and share of earnings are immaterial. We account for these interests in our joint ventures under the equity method of accounting. See “–Liquidity and Capital Resources – Off - Balance Sheet Arrangements – Joint Venture Financings” below.

Critical Accounting Policies

Our accompanying condensed consolidated financial statements have been prepared in conformity with accounting principles generally accepted in the United States of America, which require management to make estimates that affect the amounts of revenues, expenses, assets and liabilities reported. The critical accounting matters that are very important to the portrayal of our financial condition and results of operations and require some of management’s most difficult, subjective and complex judgments are described in detail in our Annual Report on Form 10-K for the fiscal year ended December 31, 2005. The accounting for these matters involves forming estimates based on current facts, circumstances and assumptions which, in management’s judgment, could change in a manner that would materially affect management’s future estimates with respect to such matters and, accordingly, could cause future reported financial condition and results of operations to differ materially from financial results reported based on management’s current estimates. There have been no material changes in our critical accounting policies during the six-month period ended June 30, 2006, other than the adoption of SFAS No. 123(R), “Share-Based Payments” and SFAS No. 151 “Inventory Costs” during the three-month period ended March 31, 2006.

 

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Table of Contents

Results of Operations for the Three Months Ended June 30, 2006 and 2005

The following table shows paperboard shipment volume, selling price per ton, recovered fiber cost per ton for the paperboard mills, and paperboard cost per ton for the tube and core operations for the periods indicated. The information below showing average selling price and average cost per ton, is presented because management believes they are the most significant indicators of profitability for the paperboard segment and the tube, core and composite container segment. Historically, recovered fiber has been our largest raw material cost component and their costs have fluctuated significantly due to market and industry conditions. However, these drivers are not the only factors that can impact these segments. See “Risk Factors” in Part II, Item 1A below and of our Form 10-K for additional discussion of factors that impact our business. Also note that a portion of our sales do not have related paperboard volume, such as sales of contract packaging services and sales of recovered fiber. The volume information shown below includes shipments of unconverted paperboard and converted paperboard products. Tonnage volumes from our business segments, excluding tonnage produced or converted by our unconsolidated joint ventures, are combined and presented along end-use market lines.

 

    

Three Months Ended

June 30,

  

Change

   

%

Change

 
     2006    2005     

Paperboard tons shipped by production source (in thousands):

          

From internal paperboard mill production

     195.1      184.7    10.4     5.6 %

Purchases from external sources

     26.6      28.7    (2.1 )   -7.3 %

Volume from discontinued operations

     55.4      56.9    (1.5 )   -2.6 %
                          

Total paperboard tonnage

     277.1      270.3    6.8     2.5 %
                          

Paperboard tons shipped by end-use market (in thousands):

          

Tube, core and composite container volume

          

Paperboard (internal)

     61.2      60.6    0.6     1.0 %

Purchases from external sources

     9.6      10.8    (1.2 )   -11.1 %
                          

Tube, core and composite container converted products

     70.8      71.4    (0.6 )   -0.8 %

Unconverted paperboard shipped to external customers

     12.4      11.9    0.5     4.2 %

Volume from discontinued operations

     0.1      0.2    (0.1 )   -50.0 %
                          

Tube, core and composite container volume

     83.3      83.5    (0.2 )   -0.2 %

Folding carton volume

          

Paperboard (internal)

     25.2      22.4    2.8     12.5 %

Purchases from external sources

     14.6      16.0    (1.4 )   -8.8 %
                          

Folding carton converted products

     39.8      38.4    1.4     3.6 %

Unconverted paperboard shipped to external customers

     12.8      12.4    0.4     3.2 %

Volume from discontinued operations

     51.7      48.3    3.4     7.0 %
                          

Folding carton volume

     104.3      99.1    5.2     5.2 %

Gypsum wallboard facing paper volume

          

Unconverted paperboard shipped to external customers

     25.6      15.7    9.9     63.1 %

Other specialty products volume

          

Paperboard (internal)

     24.0      22.3    1.7     7.6 %

Purchases from external sources

     2.4      1.9    0.5     26.3 %
                          

Other specialty converted products

     26.4      24.2    2.2     9.1 %

Unconverted paperboard shipped to external customers

     33.9      39.4    (5.5 )   -14.0 %

Volume from discontinued operations

     3.6      8.4    (4.8 )   -57.1 %
                          

Other specialty products volume

     63.9      72.0    (8.1 )   -11.3 %
                          

Total paperboard tonnage

     277.1      270.3    6.8     2.5 %
                          

Selling price and cost data ($/ton):

          

Paperboard mills:

          

Average selling price

   $ 467    $ 452    15     3.3 %

Average recovered fiber cost

     106      107    (1 )   -0.9 %

Tube and core facilities:

          

Average selling price

   $ 990    $ 942    48     5.1 %

Average paperboard cost

     499      491    8     1.6 %

 

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The following table shows paperboard shipment volume on our business segment basis (in thousands of tons).

 

     

Three Months Ended

June 30,

  

Change

   

%

Change

 
     2006    2005     

Paperboard

          

Unconverted paperboard shipped to external customers

   84.7    79.4    5.3     6.7 %

Paperboard shipped internally to converters in the paperboard segment

   17.9    16.8    1.1     6.5 %

Paperboard purchased externally by converters in the paperboard segment

   0.0    0.2    (0.2 )   -100.0 %

Volume from discontinued operations

   55.4    51.5    3.9     7.6 %
                      

Total volume

   158.0    147.9    10.1     6.8 %

Tube, core and composite container

          

Paperboard (internal)

   67.3    66.1    1.2     1.8 %

Purchases from external sources

   12.0    12.5    (0.5 )   -4.0 %

Volume from discontinued operations

   0.0    4.6    (4.6 )   -100.0 %
                      

Total volume converted

   79.3    83.2    (3.9 )   -4.7 %

Folding carton and custom packaging

          

Paperboard (internal)

   25.2    22.4    2.8     12.5 %

Purchases from external sources

   14.6    16.0    (1.4 )   -8.8 %

Volume from discontinued operations

   0.0    0.8    (0.8 )   -100.0 %
                      

Total volume converted

   39.8    39.2    0.6     1.5 %
                      

Total paperboard tonnage

   277.1    270.3    6.8     2.5 %
                      

Paperboard Tonnage. Total paperboard tonnage from continuing operations for the three months ended June 30, 2006, increased 3.9% to 221.7 thousand tons from 213.4 thousand tons for the same period in 2005. Tons sold from paperboard mill production increased 5.6% to 195.1 thousand tons for the three months ended June 30, 2006, compared to the same period in 2005. Total tonnage converted increased 2.2% for the three months ended June 30, 2006.

Total paperboard tonnage increased primarily due to an increase in sales of unconverted paperboard to the gypsum wallboard facing paper market due to the completion of an equipment upgrade at our Sweetwater mill. This improvement was partially offset by lower sales of unconverted paperboard in the other specialty end-use market.

Sales. Our consolidated sales for the three months ended June 30, 2006 increased 7.6% to $233.8 million from $217.2 million in the same period of 2005. The following table presents sales by business segment (in thousands):

 

     Three Months Ended
June 30,
  

$

Change

  

%

Change

 
     2006    2005      

Paperboard

   $ 49,640    $ 43,157    $ 6,483    15.0 %

Recovered fiber

     28,931      20,423      8,508    41.7 %

Tube, core and composite container

     96,201      95,056      1,145    1.2 %

Folding carton and custom packaging

     59,062      58,587      475    0.8 %
                           

Total

   $ 233,834    $ 217,223    $ 16,611    7.6 %
                           

Paperboard Segment

Sales for the paperboard segment increased approximately $7.0 million due to higher selling prices and volume. Selling prices improved due to price increases implemented to offset rising fuel and energy costs and other manufacturing costs. These increases were partially offset by lower volume in the paperboard segment’s converting operations.

Recovered Fiber Segment

Sales for the recovered fiber segment increased primarily due to higher volume sold to our 50% owned joint venture, Premier Boxboard.

Tube, Core and Composite Container Segment

Sales for the tube, core and composite container segment increased due to higher selling prices which accounted for an increase of $3.8 million. This increase was partially offset by lower tube and core and other converted products volume which accounted for an estimated $2.8 million decrease in sales.

 

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Table of Contents

Carton and Custom Packaging Segment

Sales for the carton and custom packaging segment increased due to $5.2 million in sales from the Carolina carton plant which was acquired from Sonoco Products Company on December 31, 2005. This increase in sales was partially offset by lower volume resulting from closing and consolidating operations and shedding customers with low margins and high credit risk which accounted for an estimated $4.8 million sales decrease.

Cost of Sales. Cost of sales for the three months ended June 30, 2006 increased $16.2 million from $181.1 million in 2005 to $197.3 million in 2006. This increase was due primarily to the following:

 

    Higher recovered fiber costs of approximately $5.7 million resulting from higher sales in the recovered fiber segment.

 

    Higher labor, materials and other manufacturing costs of $1.8 million in the tube, core and composite container segment.

 

    Higher repair and maintenance, labor costs and other manufacturing costs in the paperboard segment of approximately $1.6 million.

 

    Higher freight costs of approximately $1.6 million.

 

    Expense of $1.5 million was recorded in the second quarter of 2006 related to a dispute with a vendor.

 

    Higher energy and fuel costs in the paperboard segment of approximately $1.4 million.

 

    Accelerated depreciation expense and other expenses related to facility closures of $1.2 million.

 

    Higher volume increased direct materials cost in the paperboard segment by approximately $1.3.

Selling, General and Administrative Expenses. Selling, general and administrative expenses for the three months ended June 30, 2006 increased $300 thousand from $30.7 million in 2005 to $31.0 million in 2006. The increase in selling, general and administrative expense is primarily due to an accrual of $500 thousand for deferred compensation related to the retirement of an officer of the company.

Restructuring and Impairment Costs. During the three months ended June 30, 2006 we incurred a $2.0 million charge for impairment of assets, $1.3 million in severance and other termination benefits and a charge of $249 thousand for other exit costs. We paid $986 thousand in severance and other termination benefits and paid $172 thousand for other exit costs in the three months ended June 30, 2006, leaving an accrual of $2.8 million at June 30, 2006.

See the notes to the condensed consolidated financial statements for additional information regarding our restructuring plans.

Income From Operations. Income from operations for the three months ended June 30, 2006 was $1.9 million, a decrease of $3.3 million from operating income of $5.2 million for the same period last year. The following table presents income (loss) from operations by business segment (in thousands):

 

    

Three Months Ended

June 30,

   

$

Change

   

%

Change

 
     2006     2005      

Paperboard

   $ 6,057     $ 7,160     $ (1,103 )   (15.4 )%

Recovered fiber

     1,383       (68 )     1,451     N/A  

Tube, core and composite container

     1,067       2,562       (1,495 )   (58.4 )%

Folding carton and custom packaging

     (137 )     2,034       (2,171 )   N/A  

Corporate expense

     (6,498 )     (6,471 )     (27 )   (0.4 )%
                              

Total

   $ 1,872     $ 5,217     $ (3,345 )   (64.1 )%
                              

Paperboard Segment

The decrease in income from operations was a result of the following:

 

    Higher repair and maintenance costs, labor costs and other manufacturing costs of approximately $1.6 million.

 

    Expense of $1.5 million was recorded in the second quarter of 2006 related to a dispute with a vendor.

 

    Higher fuel and energy costs of $1.4 million.

These factors were partially offset by:

    Higher selling prices improved income from operations by approximately $2.8 million.

 

    Higher volume improved operating income by an estimated $500 thousand.

Recovered Fiber Segment

The increase in income from operations was a result of higher volume and improved pricing, partially offset by higher freight costs.

Tube, Core and Composite Container Segment

The decrease in income from operations was a result of the following:

 

    Higher labor, materials and other manufacturing costs of $1.8 million.

 

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Table of Contents
    Higher restructuring costs of $1.6 million.

 

    Accelerated depreciation expense of approximately $800 thousand related to plant closures in the second quarter of 2006.

 

    Higher freight costs of $500 thousand.

These factors were partially offset by higher selling prices which improved income from operations by approximately $3.0 million.

Folding Carton and Custom Packaging Segment

The decrease in income from operations was a result of the following:

 

    Accelerated depreciation expense of $500 thousand and severance and other termination benefits of $1.0 million related to restructuring activities.

 

    Lower selling prices for a significant customer reduced income from operations by approximately $700 thousand.

 

    A $700 thousand reversal of a reserve in the second quarter of 2005 related to a customer that filed Chapter 11 bankruptcy.

These factors were partially offset by accelerated depreciation expense of $640 thousand and severance and other termination benefits of $200 thousand recorded in the second quarter of 2005 related to a plant closure.

Discontinued Operations. The loss from discontinued operations for the three months ended June 30, 2006 and 2005 was $7.6 million and $977 thousand, respectively. See notes to the condensed consolidated financial statements for additional discussion of discontinued operations.

Other (Expense) Income. Interest expense for the three months ended June 30, 2006 and June 30, 2005 was approximately $7.0 million and $10.4 million, respectively. The decrease in interest expense was primarily due to the redemption of our 9 7/8% senior subordinated notes on May 1, 2006. We recorded a $10.3 million loss in the three months ended June 30, 2006 related to this debt redemption. See “—Liquidity and Capital Resources” for additional information regarding our debt, interest expense and interest rate swap agreements.

Equity in Income from Unconsolidated Affiliates. Equity in income from unconsolidated affiliates was $2.1 million for the three months ended June 30, 2006, a decline of $7.5 million compared to the same period in 2005. This decline was primarily due to the sale of our interest in Standard, a joint venture with Temple-Inland, whereby, effective January 1, 2006 we were no longer entitled to earnings or distributions from Standard. This accounted for $7.4 million of the $7.5 million decrease.

(Provision) Benefit for Income Taxes. The effective rate of income tax benefit (expense) on continuing operations for the three months ended June 30, 2006 was a 32.4% benefit, compared with a 77.4% expense for the same period last year. The effective rates for both periods are different from the statutory rates due to permanent tax adjustments. In addition, the income tax expense for the three months ended June 30, 2005 includes tax expense of $1.9 million related to an increase in the valuation allowance for state net operating losses resulting from a change in Ohio tax law.

Net (Loss) Income. Due to the factors discussed above, net loss for the three months ended June 30, 2006 was $15.8 million, or $0.55 net loss per common share, compared to net income of $114 thousand, or $0.00 net income per common share, for the same period last year.

 

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Table of Contents

Results of Operations for the Six Months Ended June 30, 2006 and 2005

 

     Six Months Ended
June 30,
   Change    

%

Change

 
     2006    2005     

Paperboard tons shipped by production source (in thousands):

          

From internal paperboard mill production

     389.1      371.2      17.9     4.8 %

Purchases from external sources

     54.9      59.0      (4.1 )   -6.9 %

Volume from discontinued operations

     114.9      115.7      (0.8 )   -0.7 %
                            

Total paperboard tonnage

     558.9      545.9      13.0     2.4 %
                            

Paperboard tons shipped by end-use market (in thousands):

          

Tube, core and composite container volume

          

Paperboard (internal)

     122.3      121.4      0.9     0.7 %

Purchases from external sources

     19.8      20.5      (0.7 )   -3.4 %
                            

Tube, core and composite container converted products

     142.1      141.9      0.2     0.1 %

Unconverted paperboard shipped to external customers

     25.1      24.5      0.6     2.4 %

Volume from discontinued operations

     0.4      0.5      (0.1 )   -20.0 %
                            

Tube, core and composite container volume

     167.6      166.9      0.7     0.4 %

Folding carton volume

          

Paperboard (internal)

     49.2      47.2      2.0     4.2 %

Purchases from external sources

     30.7      34.8      (4.1 )   -11.8 %
                            

Folding carton converted products

     79.9      82.0      (2.1 )   -2.6 %

Unconverted paperboard shipped to external customers

     27.3      26.2      1.1     4.2 %

Volume from discontinued operations

     104.3      96.3      8.0     8.3 %
                            

Folding carton volume

     211.5      204.5      7.0     3.4 %

Gypsum wallboard facing paper volume

          

Unconverted paperboard shipped to external customers

     50.6      34.1      16.5     48.4 %

Other specialty products volume

          

Paperboard (internal)

     45.2      43.5      1.7     3.9 %

Purchases from external sources

     4.4      3.7      0.7     18.9 %
                            

Other specialty converted products

     49.6      47.2      2.4     5.1 %

Unconverted paperboard shipped to external customers

     69.4      74.3      (4.9 )   -6.6 %

Volume from discontinued operations

     10.2      18.9      (8.7 )   -46.0 %
                            

Other specialty products volume

     129.2      140.4      (11.2 )   -8.0 %
                            

Total paperboard tonnage

     558.9      545.9      13.0     2.4 %
                            

Selling price and cost data ($/ton):

          

Paperboard mills:

          

Average selling price

   $ 467    $ 460    $ 7     1.5 %

Average recovered fiber cost

     98      109      (11 )   -10.1 %

Tube and core facilities:

          

Average selling price

   $ 980    $ 939    $ 41     4.4 %

Average paperboard cost

     499      502      (3 )   -0.6 %

The following table shows paperboard shipment volume on our business segment basis (thousands of tons).

 

    

Six Months Ended

June 30,

  

Change

   

%

Change

 
     2006    2005     

Paperboard segment

          

Unconverted paperboard shipped to external customers

   172.4    159.0    13.4     8.4 %

Paperboard shipped internally to converters in the paperboard segment

   33.0    32.5    0.5     1.5 %

Paperboard purchased externally by converters in the paperboard segment

   0.0    0.3    (0.3 )   -100.0 %

Volume from discontinued operations

   112.5    106.4    6.1     5.7 %
                      

Total volume

   317.9    298.2    19.7     6.6 %

Tube, core and composite container segment

          

Paperboard (internal)

   134.5    132.5    2.0     1.5 %

Purchases from external sources

   24.2    23.8    0.4     1.7 %

Volume from discontinued operations

   2.4    7.7    (5.3 )   -68.8 %
                      

Total volume converted

   161.1    164.0    (2.9 )   (1.8 )%

Carton and custom packaging segment

          

Paperboard (internal)

   49.2    47.3    1.9     4.0 %

Purchases from external sources

   30.7    34.8    (4.1 )   -11.8 %

Volume from discontinued operations

   0.0    1.6    (1.6 )   -100.0 %
                      

Total volume converted

   79.9    83.7    (3.8 )   -4.5 %
                      

Total paperboard tonnage

   558.9    545.9    13.0     2.4 %
                      

Paperboard Tonnage. Total paperboard tonnage from continuing operations for the six months ended June 30, 2006, increased 3.2% to 444.0 thousand tons from 430.2 thousand tons for the same period in 2005. Tons sold from paperboard mill production increased 4.8% for the six months ended June 30, 2006, compared to the same period in 2005. Total tonnage converted was essentially unchanged for the six months ended June 30, 2006 compared with the same period in 2005.

 

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Table of Contents

Total paperboard tonnage increased due to an increase in sales of unconverted paperboard to the gypsum wallboard facing paper markets, combined with higher converting volume in our other specialty markets.

Sales. Our consolidated sales for the six months ended June 30, 2006, increased 7.0% to $468.1 million from $437.4 million for the same period in 2005. The following table presents sales by business segment (in thousands):

 

     Six Months Ended
June 30,
  

$

Change

  

%

Change

 
     2006    2005      

Paperboard

   $ 99,052    $ 85,937    $ 13,115    15.3 %

Recovered fiber

     54,564      41,593      12,971    31.2 %

Tube, core and composite container

     192,501      189,925      2,576    1.4 %

Folding carton and custom packaging

     122,023      119,990      2,033    1.7 %
                           

Total

   $ 468,140    $ 437,445    $ 30,695    7.0 %
                           

Paperboard Segment

Sales for the paperboard segment increased approximately $14.2 million due to higher selling prices and volume. Selling prices improved due to prices increases implemented to offset rising fuel and energy costs and other manufacturing costs. These increases were partially offset by approximately $1.0 million from lower volume in the paperboard segment’s converting operations.

Recovered Fiber Segment

Sales for the recovered fiber segment increased due to primarily to higher volume sold to our 50% owned joint venture, Premier Boxboard Limited.

Tube, Core and Composite Container Segment

Sales for the tube, core and composite container segment increased due to higher selling prices which accounted for an increase of $6.5 million. This increase was partially offset by lower tube, core and other product volume which accounted for and estimated $3.9 million decrease in sales.

Folding Carton and Custom Packaging Segment

Sales for the carton and custom packaging segment increased due to $10.9 million in sales from the Carolina carton plant which was acquired from Sonoco Products Company on December 31, 2005. This increase in sales was partially offset by lower volume resulting from closing and consolidating operations and shedding customers with low margins and high credit risk.

Cost of Sales. Cost of sales for the six months ended June 30, 2006, increased $31.4 million from $363.9 million in 2005 to $395.3 million in 2006. This increase was due to the following factors:

 

    Higher recovered fiber costs of approximately $8.2 million resulting from higher sales in the recovered fiber segment.

 

    Higher freight costs of $4.3 million.

 

    Higher repairs and maintenance expense, labor cost and other higher manufacturing costs of $4.1 million in the paperboard segment.

 

    Higher materials costs and other variable manufacturing costs in the paperboard segment of approximately $3.8 million driven primarily by higher volume.

 

    Higher energy and fuel costs of $3.7 million in the paperboard segment.

 

    Higher direct materials and other manufacturing costs of $3.2 million in the folding carton and custom packaging group due to higher sales.

 

    Accelerated depreciation expense of approximately $2.1 million related to facility closures.

 

    Expense of $1.5 million was recorded in the second quarter of 2006 related to a dispute with a vendor.

Selling, General and Administrative Expenses. Selling, general and administrative expenses for the six months ended June 30, 2006 increased $2.1 million from $62.6 million in 2005 to $64.7 million in 2006. Selling, general and administrative expenses increased due to the following factors:

 

    A $1.2 million reserve for the settlement of a patent infringement dispute recorded in the first quarter of 2006.

 

    An accrual of $500 thousand for deferred compensation related to the retirement of an officer of the company.

 

    Higher allowance for accounts receivable reserves of $600 thousand.

Restructuring and Impairment Costs. During the six months ended June 30, 2006, we incurred a $2.1 million charge for impairment of assets, a $1.5 million charge for severance and other termination benefits and $38 thousand for other exit costs. In the six months ended June 30, 2006 we paid $1.2 million in severance and other termination benefits and paid $653 thousand for other exit costs.

 

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Table of Contents

See the notes to the condensed consolidated financial statements for additional information regarding our restructuring plans.

Income From Operations. Income from operations for the six months ended June 30, 2006 was $4.5 million, a decrease of $5.7 million compared with operating income of $10.2 million for the same period in 2005. The following table presents income (loss) from operations by business segment (in thousands):

 

    

Six Months Ended

June 30,

   

$

Change

   

%

Change

 
     2006     2005      

Paperboard

   $ 13,295     $ 16,191     $ (2,896 )   (17.9 )%

Recovered fiber

     2,310       767       1,543     201.2 %

Tube, core and composite container

     2,979       3,312       (333 )   (10.1 )%

Folding carton and custom packaging

     (1,226 )     2,888       (4,114 )   N/A  

Corporate expense

     (12,860 )     (12,980 )     120     (0.9 )%
                              

Total

   $ 4,498     $ 10,178     $ (5,680 )   (55.8 )%
                              

Paperboard Segment

Income from operations decreased due to the following factors:

 

    Higher repair and maintenance costs, labor costs and other manufacturing costs of approximately $4.1 million.

 

    Higher fuel and energy costs of $3.7 million.

 

    Expense of $1.5 million was recorded in the second quarter of 2006 related to a dispute with a vendor.

 

    Higher freight costs of $1.3 million.

These factors were partially offset by:

 

    Higher selling prices improved income from operations by approximately $6.1 million.

 

    Higher volume improved operating income by an estimated $1.5 million.

Recovered Fiber Segment

Income from operations improved primarily due to higher volume and margins.

Tube, Core and Composite Container Segment

Income from operations decreased due to the following factors:

 

    Higher materials, other manufacturing costs and labor of $2.7 million.

 

    A $1.2 million reserve for the settlement of a patent infringement dispute recorded in the first quarter of 2006.

 

    Higher restructuring costs of $1.0 million.

 

    Higher freight costs of $800 thousand.

 

    An accrual of $500 thousand for deferred compensation related to the retirement of an officer of the Company.

These factors were partially offset by higher selling prices, combined with slightly lower paperboard costs, which improved operating income by approximately $6.0 million.

Folding Carton and Custom Packaging Segment

Income from operations decreased due to the following factors:

 

    Accelerated depreciation expense of $1.6 million and severance and other termination benefits of $1.1 million related to restructuring activities.

 

    Lower selling prices for a significant customer reduced income from operations by approximately $1.2 million.

 

    A $1.2 million reversal of a reserve in the second quarter of 2005 related to a subsequent collection from a customer that filed Chapter 11 bankruptcy.

These factors were partially offset by the following:

 

    Accelerated depreciation expense of $640 thousand and severance and other termination benefits of $200 thousand recorded in the first six months of 2005 related to a plant closure.

Discontinued Operations. The loss from discontinued operations for the six months ended June 30, 2006 and 2005 was $12.3 million and $2.6 million, respectively. See notes of the condensed consolidated financial statements for additional discussion of discontinued operations.

Other (Expense) Income. Interest expense for the six months ended June 30, 2006 and 2005 was approximately $17.1 million and $21.0 million, respectively. The decrease was primarily due to the redemption of our 9 7/8% senior subordinated notes on May 1, 2006. We recorded a $10.3 million loss in the six months ended June 30, 2006 related to this redemption. See “—Liquidity and Capital Resources” for additional information regarding our debt, interest expense and interest rate swap agreements.

 

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Gain on Sale of Interest in Standard Gypsum, L.P. On January 17, 2006, we sold our 50% membership interest in Standard Gypsum, L.P. (“Standard”) to Standard’s other 50% owner, Temple-Inland. Pursuant to the purchase and sale agreement, Temple-Inland purchased our 50% membership interest for $150 million, which resulted in a gain of approximately $135.2 million.

Equity in Income of Unconsolidated Affiliates. Equity in income from unconsolidated affiliates was $3.7 million in the six month period ended June 30, 2006, a decrease of $14.3 million in equity in income from unconsolidated affiliates of $17.9 million in the same period in 2005. This decrease was primarily due to the sale of our interest in Standard Gypsum, a joint venture with Temple-Inland, whereby, effective January 1, 2006 we were no longer entitled to earnings or distributions from Standard Gypsum, this accounted for approximately $13.9 million of the $14.3 million decrease.

Provision for Income Taxes. The effective rate of income tax expense for the six months ended June 30, 2006 was 35.5%, compared to an effective rate of income tax benefit 61.6% for the six months ended June 30, 2005. The effective rates for both periods are different from the statutory rates due to permanent tax adjustments. In addition, the income tax expense for the six months ended June 30, 2005 includes tax expense of $1.9 million related to an increase in the valuation allowance for state net operating losses resulting from a change in Ohio tax law.

Net Income. Due to the factors discussed above, net income for the six months ended June 30, 2006 was $64.9 million, or $2.27 net income per common share, compared to a net income of $568 thousand, or $0.02 net income per common share, for the same period in 2005.

Liquidity and Capital Resources

Liquidity Sources and Risks. Our primary sources of liquidity are cash from operations and borrowings under our senior credit facility, described below. Downturns in operations can significantly affect our ability to generate cash. Factors that can affect our operating results and liquidity are discussed further in our 2005 Annual Report on Form 10-K under “—Risk Factors” in Part I, Item 1A. We believe that our cash on hand at June 30, 2006 of $7.4 million, together with borrowing availability under our senior credit facility will be sufficient to meet our cash requirements for the year ending December 31, 2006 and the foreseeable future. Additionally, based on our historical ability to generate cash, we believe we will be able to meet our long-term cash requirements. However, if we are unable to generate cash at historic levels, our ability to generate cash sufficient to meet long-term requirements is uncertain. The following are factors that could affect our future ability to generate cash from operations:

 

    A contraction in domestic demand for recycled paperboard and related packaging products similar to what our industry experienced in 2000, 2001 and 2002.

 

    Increased market acceptance of alternative products, such as flexible packaging and plastics that have replaced or can replace certain of our packaging products.

 

    Continued export of domestic industrial manufacturing operations.

 

    Continued increase in fuel and energy costs.

 

    Market acceptance of price increases and energy surcharges in response to rising operating costs.

 

    Significant unforeseen adverse conditions in our industry or the markets we serve.

The occurrence, continuation or exacerbation of these conditions could require us to seek additional funds from external sources in order to meet our liquidity requirements. In such event, our ability to obtain additional funds would depend on the various business and credit market conditions prevailing at the time, which are difficult to predict and many of which are out of our control. Our ability to secure additional funds could also be materially adversely affected by our substantial indebtedness. Additional risks related to our substantial indebtedness are discussed under “Risk Factors — Our substantial indebtedness could adversely affect our cash flow and our ability to fulfill our obligations under our indebtedness” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2005.

The availability of liquidity from our senior credit facility is primarily affected by our collateral base and our continued compliance with the terms of the senior credit facility, including the payment of interest and compliance with various covenants and financial maintenance tests. We were in compliance with the covenants under our senior credit facility as of June 30, 2006. Absent a deterioration of the U.S. economy as a whole or the specific sectors on which our business depends, we believe we will be in compliance with our covenants under the senior credit agreement during the remainder of 2006.

 

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Borrowings. At June 30, 2006 and December 31, 2005, total debt (consisting of current maturities of debt and long-term debt, as reported on our condensed consolidated balance sheets) was as follows (in thousands):

 

    

June 30,

2006

  

December 31,

2005

Senior credit facility-revolver

   $ 15,000    $ —  

Senior credit facility-term loan

     34,028      —  

9 7/8% senior subordinated notes

     —        257,500

7 3/8% senior notes

     189,750      189,750

7 1/4% senior notes

     29,000      29,000

Other notes payable (1)

     9,655      4,955

Realized interest rate swap gains (2)

     3,513      11,185
             

Total debt

   $ 280,946    $ 492,390
             

(1) As of December 31, 2005, industrial revenue bonds of $4.7 million (the Sprague bonds) were included in current liabilities of discontinued operations and are not reflected in the schedule above. Based on current information, these bonds are to be retained upon disposal of the Sprague mill and are included in the schedule above as of June 30, 2006.
(2) Consists of realized interest rate swap gains less the original issuance discounts and accumulated discount amortization related to the senior and senior subordinated notes.

On March 30, 2006, we amended our senior credit facility by entering into an Amended and Restated Credit Agreement (the “Senior Credit Agreement”). The Senior Credit Agreement provides for a $145.0 million senior credit facility (the “Senior Credit Facility”) consisting of a $110.0 million five-year revolver and a $35.0 million five-year term loan. The Senior Credit Facility is secured by substantially all of our domestic subsidiaries’ assets other than real property, including accounts receivable, general intangibles, inventory and equipment. Our domestic subsidiaries are parties to the Senior Credit Facility either as co-borrowers or as guarantors. At June 30, 2006 a total of $34.0 million was outstanding under the term loan and a total of $15.0 million was outstanding under the revolver.

The revolver matures on the fifth anniversary of closing and includes a sublimit of $25.0 million for letters of credit. Borrowing availability under the revolver is determined by reference to a borrowing base, defined as specified percentages of eligible accounts receivable and inventory and reduced by usage of the revolver (including outstanding letters of credit) and any reserves. Aggregate availability under the revolver was $69.1 million at June 30, 2006. The term loan was drawn in full at closing and is required to be repaid in monthly installments based on a level six-year amortization schedule, with all remaining outstanding principal due on the fifth anniversary of closing.

Outstanding principal of the term loan initially bears interest at a rate equal to, at our option, either (1) the base rate (which is the prime rate most recently announced by Bank of America, N.A., the administrative agent under the Senior Credit Facility) plus 0.25%, or (2) the adjusted one, two, three or six-month LIBOR rate plus 1.75%. Outstanding principal under the revolver initially bears interest at a rate equal to, at our option, either (1) the base rate or (2) the adjusted one, two, three or six-month LIBOR rate plus 1.50%. Beginning with reference to the fiscal quarter ending September 30, 2006, pricing under the Senior Credit Facility will be determined by reference to a pricing grid based on average daily availability under the revolver for the immediately prior fiscal quarter. Under the pricing grid, the applicable margins for the term loan will range from 0.0% to 0.75% for base rate loans and from 1.50% to 2.25% for LIBOR loans, and the applicable margins for the revolver will range from 0.0% to 0.5% for base rate loans and from 1.25% to 2.00% for LIBOR loans. The undrawn portion of the revolver is subject to an unused line fee calculated at an annual rate of 0.25%. Outstanding letters of credit are subject to an annual fee equal to the applicable margin for LIBOR loans under the revolver as in effect from time to time, plus a fronting fee on the undrawn amount thereof at an annual rate of 0.125%.

The Senior Credit Facility contains covenants that restrict, among other things, our and our subsidiaries’ ability to create liens, merge or consolidate, dispose of assets, incur indebtedness and guarantees, pay dividends, repurchase or redeem capital stock and indebtedness, make certain investments or acquisitions, enter into certain transactions with affiliates, enter into sale and leaseback transactions or change the nature of our business. The Senior Credit Facility also contains a fixed charge coverage ratio covenant, which applies only in the event borrowing availability falls below $20.0 million at any time or below $25.0 million for five consecutive business days. The Senior Credit Facility contains events of default including, but not limited to, nonpayment of principal or interest, violation of covenants, breaches of representations and warranties, cross-default to other indebtedness, bankruptcy and other insolvency events, material judgments, certain ERISA events, actual or asserted invalidity of loan documentation and certain changes of control of the Company.

 

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On May 1, 2006, we redeemed our outstanding 9 7/8% senior subordinated notes in full at a price of $105.25 for each $100 of outstanding principal amount of the notes plus $2.1 million of accrued and unpaid interest from April 1, 2006 to May 1, 2006. At the time of redemption, the aggregate outstanding principal amount of the notes was $257.5 million, and the total redemption price (including accrued and unpaid interest and redemption premium) was $273.1 million. We used proceeds from borrowings at closing under the Senior Credit Facility, together with available cash, to fund the redemption. The redemption resulted in a $10.3 million loss which will be recognized in the second quarter of 2006.

Off-Balance Sheet Arrangements Joint Venture Financings. On January 17, 2006 we sold our 50% membership interest in Standard Gypsum, L.P. (“Standard”) to Standard’s other 50% owner, Temple-Inland. Pursuant to the purchase and sale agreement, Temple-Inland purchased our 50% membership interest for $150.0 million, which resulted in a gain of approximately $135.2 million. Temple-Inland also assumed all of Standard’s $56.2 million in debt obligations and other liabilities of Standard. As a result of this transaction, we ceased to be entitled to any further distributions from Standard for all periods subsequent to January 1, 2006, and all of our rights and obligations as a partner in Standard ceased. Once the sale was completed our guaranty and letter of credit support obligations in respect of Standard’s debt were eliminated. We provided certain environmental indemnification not to exceed $5.0 million for any claims related to events that occurred prior to the formation of the Standard joint venture on April 1, 1996. This indemnification will terminate January 17, 2011.

Since December 31, 2005 there have been no material changes in our obligations with respect to our other joint venture, Premier Boxboard Limited. For more information about these obligations and contingencies, see “Management’s Discussion and Analysis of Financial Condition and Results of Operations — Liquidity and Capital Resources — Off-Balance Sheet Arrangements” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2005. Because we account or accounted for these interests in our joint ventures under the equity method of accounting, the indebtedness of these joint ventures is not reflected in the liabilities included on our consolidated balance sheets.

Cash Provided By (Used In) Operations. Cash used by operations was $3.6 million for the six months ended June 30, 2006, compared with cash provided by operations of $7.4 million for the same period in 2005. The decrease in 2006 compared to the same period in 2005 was due primarily to an $11.5 million decrease in distributions resulting from the sale of our interest in Standard Gypsum joint venture.

Capital Expenditures. Capital expenditures were $15.8 million for the six months ended June 30, 2006 versus $11.6 million for the same period of 2005. Aggregate capital expenditures of approximately $29.0 million are anticipated for 2006. To conserve cash, we intend to limit capital expenditures for 2006 to cost reduction, productivity improvement and replacement projects.

Dividends. In February 2002, we announced that we would suspend future dividend payments on our common stock until our earnings performance and cash flow improve. Our debt agreements contain certain limitations on the payment of dividends and currently preclude us from doing so.

Inflation

Raw material and energy cost changes have had, and continue to have, a material negative effect on our operations. We do not believe that general economic inflation is a significant determinant of our raw material and energy cost increases or that it has a material effect on our operations.

Contractual Obligations

For a discussion of our contractual obligations, see “Management’s Discussion and Analysis of Financial Condition and Results of Operations —Liquidity and Capital Resources — Contractual Obligations” and Note 7 of “Notes to Consolidated Financial Statements” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2005.

 

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The only significant changes to our contractual obligations since December 31, 2005 is the incurrence of debt and interest under the senior credit facility and the redemption of our 9 7/8% senior subordinates notes. These borrowings and redemption will increase (decrease) our payment obligations as follows (in thousands):

 

     Payments due by  

Contractual Obligations

   Total    

Less than

1 year

    2-3 years     4-5 years     More than
5 years
 

Borrowings:

          

Senior credit facility-term loan

   $ 34,028     $ 5,832     $ 11,664     $ 16,532     $ —    

Senior credit facility-revolver

     15,000       —         —         15,000       —    

Interest payment obligation for senior credit facility

     13,147       3,703       5,770       3,674       —    
                                        

Subtotal for borrowings

     62,175       9,535       17,434       35,206       —    
                                        

Redemptions:

          

9 7/8% senior subordinated notes

     (257,500 )     —         —         —         (257,500 )

Interest on 9 7/8% obligations

     (127,140 )     (25,428 )     (38,142 )     (38,142 )     (25,428 )
                                        

Subtotal for redemptions

     (384,640 )     (25,428 )     (38,142 )     (38,142 )     (282,928 )
                                        

Net change in contractual obligations

   $ (322,465 )   $ (15,893 )   $ (20,708 )   $ (2,936 )   $ (282,928 )
                                        

Forward-Looking Information

This quarterly report on Form 10-Q/A, including “Management’s Discussion and Analysis of Financial Condition and Results of Operations,” contains certain “forward-looking statements,” within the meaning of Section 27A of the Securities Act of 1933 and Section 21E of the Securities Exchange Act of 1934, that represent our expectations, anticipations or beliefs about future events, including our operating results financial condition, liquidity, expenditures, and compliance with legal and regulatory requirements. For this purpose, any statements that are not statements of historical fact may be deemed to be forward-looking statements. These statements involve risks and uncertainties that could cause actual results to differ materially depending on a variety of important factors, including, but not limited to, fluctuations in raw material prices and energy costs, increases in pension and insurance costs, downturns in industrial production, housing and construction and the consumption of durable and nondurable goods, the degree and nature of competition, demand for our products, the degree of success achieved by our new product initiatives, changes in government regulations, the application or interpretation of those regulations or in the systems, personnel, technologies or other resources we devote to compliance with regulations, our ability to complete acquisitions and successfully integrate the operations of acquired businesses, our ability to successfully dispose of our assets held for sale, our ability to service our substantial indebtedness, unforeseen difficulties with the integration of our accounting and control operations or IT systems. Additional relevant risk factors that could cause actual results to differ materially are discussed in our most recent Annual Report on Form 10-K and in our other filings with the Securities and Exchange Commission. With respect to such forward-looking statements, we claim protection under the Private Securities Litigation Reform Act of 1995. Our SEC filings are available from us, and also may be examined at public reference facilities maintained by the Securities and Exchange Commission or, to the extent filed via EDGAR, accessed through the Web Site of the Securities and Exchange Commission (http://www.sec.gov). We do not undertake any obligation to update any forward-looking statements we make.

 

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Table of Contents

PART I

ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK

For a discussion of certain market risks related to us, see Part II, Item 7A, “Quantitative and Qualitative Disclosures about Market Risk,” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2005. There have been no significant developments with respect to our exposure to interest rate market risks other than the debt transactions disclosed in the notes to our condensed consolidated financial statements.

ITEM 4. CONTROLS AND PROCEDURES

Changes in Internal Control Over Financial Reporting

There was no material change to our internal control over financial reporting during the second quarter of 2006 that materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.

Disclosure Controls and Procedures.

Our management, with the participation of our chief executive officer and chief financial officer, evaluated the effectiveness of our disclosure controls and procedures (as defined in Rule 13a-15(e) under the Securities Exchange Act of 1934) as of June 30, 2006. Based on this evaluation, our chief executive officer and chief financial officer concluded that, as of June 30, 2006, our disclosure controls and procedures were effective in recording, processing, summarizing and reporting, on a timely basis, information required to be disclosed by the Company’s reports that it files or submits under the Securities Exchange Act of 1934.

PART II. OTHER INFORMATION

ITEM 1. LEGAL PROCEEDINGS

On May 11, 2006, the lawsuit filed by Research Plastics, Inc. against Federal Packaging, Inc. (an entity which was acquired and merged into the Company’s Industrial and Consumer Products Group) in the United States Federal District Court for the Eastern District of Michigan, Southern Division was settled and dismissed. The Company paid $1.2 million to Research Plastics as part of the settlement. In addition, the parties exchanged mutual releases regarding all existing and potential claims arising from the alleged patent infringement.

During the year ended December 31, 2005 the Company recorded a $1.9 million reserve for customer claims arising from the Company’s specialty packaging division. On May 8, 2006 the Company and the customer executed an agreement to settle the customer claims by paying approximately $2.0 million in cash and will provide other concessions to the customer. This settlement was fully reserved as of March 31, 2006 and no additional reserves are expected. Additionally, in accordance with the settlement agreement, the Company will continue to supply the customer with product through the transition period which the parties anticipate will be through June 30, 2006. The Company made the final payment to settle this obligation in July 2006.

ITEM 1A. RISK FACTORS

For a discussion of our risk factors, see Risk Factors in “Management’s Discussion and Analysis of Financial Condition and Results of Operations” in our Annual Report on Form 10-K for the fiscal year ended December 31, 2005. There have been material changes to those risk factors since the date of the Annual Report.

ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS

In February 2002, we announced that we would suspend future dividend payments on our common stock until our earnings performance and cash flows improve. Our debt agreements contain certain limitations on the payment of dividends and currently preclude us from doing so.

 

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ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS

Our annual shareholders’ meeting was held on May 17, 2006. The matters voted upon at the meeting were (1) the election of four Class II directors (Ronald J. Domanico, Charles H. Greiner, Jr., John T. Heald, Jr. and Michael J. Keough), and (2) the ratification of the selection of Deloitte & Touche LLP as our independent public accountants for fiscal year 2006. Both matters were approved by the following margins:

 

Proposal

   Votes for   

Votes Against

or Withheld

   Abstentions   

Broker

Nonvotes

Election of Directors

           

Ronald J. Domanico

   24,445,198    1,569,680    —      —  

Charles H. Greiner, Jr.

   25,366,947    647,931    —      —  

John T. Heald, Jr.

   25,366,033    648,845    —      —  

Michael J. Keough

   25,366,810    648,068    —      —  

Ratification of Selection of Independent Public Accountants

   25,647,088    317,392    50,398    —  

ITEM 6. EXHIBITS

a) Exhibits

The Exhibits to this Report on Form 10-Q are listed in the accompanying Exhibit Index.

 

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SIGNATURES

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

CARAUSTAR INDUSTRIES, INC.
By:  

/s/ Ronald J. Domanico

  Ronald J. Domanico
  Senior Vice President and Chief Financial Officer

Date: November 8, 2006

 

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EXHIBIT INDEX

 

Exhibit No.        

Description

  3.01       Amended and Restated Articles of Incorporation of the Company (Incorporated by reference — Exhibit 3.01 to Annual Report for 1992 on Form 10-K [SEC File No. 0-20646])
  3.02       Third Amended and Restated Bylaws of the Company (Incorporated by reference — Exhibit 3.02 to Annual Report for 2001 on Form 10-K [SEC File No. 0-20646])
31.01†       Certification of CEO — Pursuant to Rule 13a-14(a)/15d-14(a), as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
31.02†       Certification of CFO — Pursuant to Rule 13a-14(a)/15d-14(a), as adopted pursuant to Section 302 of the Sarbanes-Oxley Act of 2002
32.01†       Certification of CEO — Pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002
32.02†       Certification of CFO — Pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002

Filed herewith

 

42

EX-31.01 2 dex3101.htm SECTION 302 CEO CERTIFICATION Section 302 CEO Certification

EXHIBIT 31.01

CERTIFICATION OF CEO – Pursuant To

SECURITIES EXCHANGE ACT RULE 13a – 14(a)/15d – 14(a),

AS ADOPTED PURSUANT TO

SECTION 302 OF THE SARBANES OXLEY ACT OF 2002

I, Michael J.Keough, President and Chief Executive Officer, certify that:

 

1. I have reviewed this quarterly report on Form 10-Q of Caraustar Industries, Inc. (the “Registrant”);

 

2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

 

3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the Registrant as of, and for, the periods presented in this report;

 

4. The Registrant’s other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a – 15(f) and 15d – 15(f), for the Registrant and have:

 

  a) Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the Registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

 

  b) Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;

 

  c) Evaluated the effectiveness of the Registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosures, controls and procedures, as of the end of the period covered by this report based on such evaluation; and

 

  d) Disclosed in this report any change in the Registrant’s internal control over financial reporting that occurred during the Registrant’s most recent fiscal quarter that has materially affected, or is reasonably likely to materially affect, the Registrant’s internal control over financial reporting; and

 

5. The Registrant’s other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the Registrant’s auditors and the audit committee of the Registrant’s board of directors (or persons performing the equivalent functions):

 

  a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the Registrant’s ability to record, process, summarize and report financial information; and

 

  b) Any fraud, whether or not material, that involves management or other employees who have a significant role in the Registrant’s internal control over financial reporting.

 

By:  

/s/ Michael J. Keough

  President and Chief Executive Officer
 

Date: November 8, 2006

EX-31.02 3 dex3102.htm SECTION 302 CFO CERTIFICATION Section 302 CFO Certification

EXHIBIT 31.02

CERTIFICATION OF CFO – Pursuant to

SECURITIES EXCHANGE ACT RULE 13a – 14(a)/15d – 14(a),

AS ADOPTED PURSUANT TO

SECTION 302 OF THE SARBANES OXLEY ACT OF 2002

I, Ronald J. Domanico, Senior Vice President and Chief Financial Officer, certify that:

 

1. I have reviewed this quarterly report on Form 10-Q of Caraustar Industries, Inc. (the “Registrant”);

 

2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report;

 

3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the Registrant as of, and for, the periods presented in this report;

 

4. The Registrant’s other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) and internal control over financial reporting (as defined in Exchange Act Rules 13a – 15(f) and 15d – 15(f), for the Registrant and have:

 

  a) Designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the Registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared;

 

  b) Designed such internal control over financial reporting, or caused such internal control over financial reporting to be designed under our supervision, to provide reasonable assurance regarding the reliability of financial reporting and the preparation of financial statements for external purposes in accordance with generally accepted accounting principles;

 

  c) Evaluated the effectiveness of the Registrant’s disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosures, controls and procedures, as of the end of the period covered by this report based on such evaluation; and

 

  d) Disclosed in this report any change in the Registrant’s internal control over financial reporting that occurred during the Registrant’s most recent fiscal quarter that has materially affected, or is reasonably likely to materially affect, the Registrant’s internal control over financial reporting; and

 

5. The Registrant’s other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the Registrant’s auditors and the audit committee of the Registrant’s board of directors (or persons performing the equivalent functions):

 

  a) All significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the Registrant’s ability to record, process, summarize and report financial information; and

 

  b) Any fraud, whether or not material, that involves management or other employees who have a significant role in the Registrant’s internal control over financial reporting.

 

By:  

/s/ Ronald J. Domanico

  Senior Vice President and Chief Financial Officer

Date: November 8, 2006

EX-32.01 4 dex3201.htm SECTION 906 CEO CERTIFICATION Section 906 CEO Certification

EXHIBIT 32.01

CERTIFICATION PURSUANT TO

18 U.S.C. SECTION 1350,

AS ADOPTED PURSUANT TO

SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002

In connection with the quarterly report of Caraustar Industries, Inc. (the “Company”) on Form 10-Q for the period ended June 30, 2006, as filed with the Securities and Exchange Commission on the date hereof (the “Report”), the undersigned, in the capacity and on the date indicated below, hereby certifies pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that to his knowledge:

 

  (1) the Report fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934; and

 

  (2) the information contained in the Report fairly presents, in all material respects, the financial condition and result of operations of the Company.

Date: November 8, 2006

 

/s/ Michael J. Keough

Michael J. Keough, President and Chief Executive Officer
EX-32.02 5 dex3202.htm SECTION 906 CFO CERTIFICATION Section 906 CFO Certification

EXHIBIT 32.02

CERTIFICATION PURSUANT TO

18 U.S.C. SECTION 1350,

AS ADOPTED PURSUANT TO

SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002

In connection with the quarterly report of Caraustar Industries, Inc. (the “Company”) on Form 10-Q for the period ended June 30, 2006, as filed with the Securities and Exchange Commission on the date hereof (the “Report”), the undersigned, in the capacity and on the date indicated below, hereby certifies pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that to his knowledge:

 

  (1) the Report fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934; and

 

  (2) the information contained in the Report fairly presents, in all material respects, the financial condition and result of operations of the Company.

Date: November 8, 2006

 

/s/ Ronald J. Domanico

Ronald J. Domanico, Senior Vice President and Chief Financial Officer
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