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Reportable Segments and Geographic Data
12 Months Ended
Dec. 31, 2015
Reportable Segments and Geographic Data [Abstract]  
Reportable Segments and Geographic Data

3. Reportable Segments and Geographic Data

In accordance with applicable disclosure guidance for enterprise segments and related information, the internal organization that is used by management for making operating decisions and assessing performance is used as the basis for our reportable segments.

The accounting policies of the segments are the same as those described in Note 1. Corporate expenses include wages and benefits for Corporate headquarters personnel, costs related to information systems development and support, and professional fees related to legal, audit, and other activities. These costs are not allocated to the reportable segments because the decision-making for these functions lies outside of the segments.

Machine Clothing:

The Machine Clothing segment supplies permeable and impermeable belts used in the manufacture of paper, paperboard, nonwovens, fiber cement and several other industrial applications. The Machine Clothing segment also supplies customized, consumable fabrics used in the manufacturing process in the pulp, corrugator, nonwovens, fiber cement, building products, and tannery and textile industries. We sell our Machine Clothing products directly to customer end-users. Our products, manufacturing processes, and distribution channels for Machine Clothing are substantially the same in each region of the world in which we operate.

 

We design, manufacture, and market paper machine clothing for each section of the paper machine and for every grade of paper. Paper machine clothing products are customized, consumable products of technologically sophisticated design that utilize polymeric materials in a complex structure.

 

Albany Engineered Composites:

The Albany Engineered Composites segment (AEC), including Albany Safran Composites, LLC (ASC), in which our customer SAFRAN Group owns a 10 percent noncontrolling interest, provides highly engineered, advanced composite structures based on proprietary technology to customers in the aerospace and defense industries. AEC's largest program relates to CFM International's LEAP engine, which is scheduled to enter into service in 2016. Under this program, AEC through ASC, is the exclusive supplier of advanced composite fan blades and cases under a long-term supply contract. In 2015, approximately 15 percent of AEC sales were related to U.S. government contracts or programs.

In February 2016, our customer on the BR 725 contract notified us that they disagreed with our calculation of pricing for the parts to be sold in 2016, which could, potentially, have an adverse effect on the profitability of this contract in the future. While the Company believes that its position is supported by the contract, as well as by the prior course of dealing between the parties, if the customer's position were to prevail it could have a material effect on operating results in future periods.

The following tables show data by reportable segment, reconciled to consolidated totals included in the financial statements: 

(in thousands)                 2015 2014 2013
Net Sales      
Machine Clothing $608,581 $655,026 $674,747
Albany Engineered Composites 101,287 90,319 82,667
 Consolidated total $709,868 $745,345 $757,414
Depreciation and amortization      
Machine Clothing 39,503 45,066 46,521
Albany Engineered Composites 12,140 10,880 8,460
Corporate expenses 8,471 8,346 8,808
 Consolidated total $60,114 $64,292 $63,789
Operating income/(loss)      
Machine Clothing 141,311 136,450 114,370
Albany Engineered Composites (28,478) (10,483) (14,404)
Corporate expenses (48,938) (54,607) (47,875)
Operating income $63,895 $71,360 $52,091
Reconciling items:      
    Interest income (1,857) (1,541) (1,468)
    Interest expense 11,841 12,254 15,227
    Other expense/(income),net 2,433 (6,853) 7,256
Income before income taxes $51,478 $67,500 $31,076

 

The table below presents pension settlement and restructuring costs by reportable segment (also see Note 5):

(in thousands) 2015 2014 2013
Pension settlement expense      
Corporate expenses $- 8,190 $-
       
Restructuring expenses, net      
Machine Clothing $22,211 $4,828 $24,568
Albany Engineered Composites - 931 540
Corporate expenses 1,635 - -
Consolidated total $23,846 $5,759 $25,108

 

In the measurement of assets utilized by each reportable segment, we include accounts receivable, inventories, net property, plant and equipment, intangibles and goodwill. Excluded from segment assets are cash, tax related assets, prepaid and other current assets, and certain other assets not directly associated with segment operations. The following table presents assets and capital expenditures by reportable segment: 

(in thousands)                 2015 2014 2013
Segment assets      
Machine Clothing $494,347 $565,853 $624,388
Albany Engineered Composites 181,825 175,338 147,104
 Reconciling items:      
   Cash 185,113 179,802 222,666
 Asset held for sale
4,988 - -
   Income taxes prepaid, receivable and deferred 111,872 76,283 92,754
   Other assets 31,417 32,028 39,245
 Consolidated total assets $1,009,562 $1,029,304 $1,126,157
Capital expenditures and purchased software        
Machine Clothing $16,010 $23,202 $22,892
Albany Engineered Composites 30,378 32,141 36,928
Corporate expenses 4,207 3,530 4,637
Consolidated total $50,595 $58,873 $64,457

 

The following table shows data by geographic area. Net sales are based on the location of the operation recording the final sale to the customer. Net sales recorded by our entity in Switzerland are derived from products sold throughout Europe and Asia, and are invoiced in various currencies.

 (in thousands)   2015 2014 2013
 Net sales        
 United States   $323,399 $324,750 $338,729
 Switzerland   159,804 184,022 190,035
 Brazil 58,846 59,332 62,076
 China 48,490 52,822 43,265
 Mexico 30,581 27,431 24,938
 France 26,081 26,654 21,557
 Other countries   62,667 70,334 76,814
 Consolidated total   $709,868 $745,345 $757,414
 Property, plant and equipment, at cost, net      
 United States   $172,372 $168,848 $162,380
 China   80,786 93,182 103,109
 France 28,539 25,091 15,893
 Korea   19,095 23,473 35,542
 United Kingdom 19,029 22,222 25,246
 Canada   12,861 18,236 22,434
 Other countries   24,788 44,061 54,226
 Consolidated total   $357,470 $395,113 $418,830