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SEGMENT AND GEOGRAPHIC INFORMATION
12 Months Ended
Dec. 31, 2012
Notes to Financial Statements [Abstract]  
SEGMENT AND GEOGRAPHIC INFORMATION
SEGMENT AND GEOGRAPHIC INFORMATION

The businesses are combined into operating groups, which have overlapping product offerings, geographical presence, customer bases, distribution channels and regulatory oversight. These operating groups are considered the Company’s reportable segments as the Company’s chief operating decision-maker regularly reviews financial results at the operating group level and uses this information to manage the Company’s operations. The accounting policies of the segments are consistent with those described for the consolidated financial statements in the summary of significant accounting policies (see Note 1, Significant Accounting Policies). The Company measures segment income for reporting purposes as net operating income before restructuring, impairments, and other costs, interest and taxes. Additionally, the operating groups are measured on net third party sales, excluding precious metal content. A description of the services provided within each of the Company’s four reportable segments is provided below. The disclosure below reflects the Company’s segment reporting structure.

During the first quarter of 2012, the Company realigned reporting responsibilities for multiple locations as a result of changes to the management structure. These changes also helped the Company gain operating efficiencies and effectiveness. The segment information below reflects the revised structure for all periods shown.

Dental Consumable and Laboratory Businesses

This segment includes responsibility for the design, manufacturing, sales and distribution of certain small equipment and chairside consumable products in the United States, Germany and certain other European regions.  It also has responsibility for the sales and distribution of certain Endodontic products in Germany. This segment also includes the responsibility for the design, manufacture, sales and distribution of most dental laboratory products, excluding certain countries. This segment is also responsible for most of the Company’s non-dental business excluding medical products.

Orthodontics/Canada/Mexico/Japan

  This segment is responsible for the world-wide manufacturing, sales and distribution of the Company’s Orthodontic products. It also has responsibility for the sales and distribution of most of the Company’s dental products sold in Japan, Canada and Mexico.

Select Distribution Businesses

This segment includes responsibility for the sales and distribution for most of the Company's dental products sold in France, United Kingdom, Italy, Austria and certain other European countries, Middle Eastern countries, India and Africa. Operating margins of the segment are reflective of the intercompany transfer price of products manufactured by other operating segments. Operating margins derived by the intercompany manufacture of the products are retained in those operating segments, and are not included in this group.

Implants/Endodontics/Healthcare/Pacific Rim

This segment includes the responsibility for the design, manufacture, sales and distribution of most of the Company’s dental implant and related products. This segment also includes the responsibility for the design and manufacturing of Endodontic products and is responsible for the sales and distribution of the Company’s Endodontic products in the United States, Switzerland, and locations not covered by other selling divisions.  In addition, this business group is also responsible for sales and distribution of certain Endodontic products in Germany, Asia and other parts of the world. Additionally, this segment is responsible for the design and manufacture of certain dental consumables and dental laboratory products and the sales and distribution of most dental products sold in Brazil, Latin America (excluding Mexico), Australia and most of Asia (excluding India and Japan). This segment is also responsible for the world-wide design, manufacturing, sales and distribution of the Company's medical products (non-dental) throughout most of the world.

Significant interdependencies exist among the Company’s operations in certain geographic areas. Inter-group sales are at prices intended to provide a reasonable profit to the manufacturing unit after recovery of all manufacturing costs and to provide a reasonable profit for purchasing locations after coverage of marketing and general and administrative costs.

Generally, the Company evaluates performance of the segments based on the groups’ operating income, excluding restructuring and other costs, and net third party sales, excluding precious metal content.

The following table sets forth information about the Company’s segments for the years ended December 31, 2012, 2011 and 2010.
Third Party Net Sales
 
 
 
 
 
(in thousands)
2012
 
2011
 
2010
 
 
 
 
 
 
Dental Consumable and Laboratory Businesses
$
958,266

 
$
946,464

 
$
890,499

Orthodontics/Canada/Mexico/Japan
331,811

 
322,444

 
359,780

Select Distribution Businesses
294,643

 
300,544

 
272,622

Implants/Endodontics/Healthcare/Pacific Rim
1,347,380

 
973,296

 
701,417

All Other (a)
(3,671
)
 
(5,030
)
 
(3,304
)
Total net sales
$
2,928,429

 
$
2,537,718

 
$
2,221,014

(a)
Includes amounts recorded at Corporate headquarters.

Third Party Net Sales, Excluding Precious Metal Content
 
 
 
 
 
(in thousands)
2012
 
2011
 
2010
 
 
 
 
 
 
Dental Consumable and Laboratory Businesses
$
792,035

 
$
794,736

 
$
750,924

Orthodontics/Canada/Mexico/Japan
297,877

 
289,529

 
331,971

Select Distribution Businesses
288,348

 
292,087

 
264,743

Implants/Endodontics/Healthcare/Pacific Rim
1,340,109

 
961,267

 
687,422

All Other (b)
(3,671
)
 
(5,030
)
 
(3,304
)
Total net sales, excluding precious metal content
$
2,714,698

 
$
2,332,589

 
$
2,031,756

Precious metal content of sales
213,731

 
205,129

 
189,258

Total net sales, including precious metal content
$
2,928,429

 
$
2,537,718

 
$
2,221,014

(b)
Includes amounts recorded at Corporate headquarters

Intersegment Net Sales
 
 
 
 
 
(in thousands)
2012
 
2011
 
2010
 
 
 
 
 
 
Dental Consumable and Laboratory Businesses
$
220,229

 
$
220,671

 
$
223,504

Orthodontics/Canada/Mexico/Japan
4,000

 
4,065

 
4,105

Select Distribution Businesses
12,231

 
16,036

 
13,515

Implants/Endodontics/Healthcare/Pacific Rim
154,127

 
148,241

 
126,597

All Other (c)
221,867

 
211,658

 
179,780

Eliminations
(612,454
)
 
(600,671
)
 
(547,501
)
Total
$

 
$

 
$

(c)
Includes amounts recorded at Corporate headquarters and one distribution warehouse not managed by named segments.

Depreciation and Amortization
 
 
 
 
 
(in thousands)
2012
 
2011
 
2010
 
 
 
 
 
 
Dental Consumable and Laboratory Businesses
$
33,022

 
$
34,874

 
$
30,960

Orthodontics/Canada/Mexico/Japan
5,076

 
4,473

 
4,447

Select Distribution Businesses
1,311

 
1,203

 
1,476

Implants/Endodontics/Healthcare/Pacific Rim
87,324

 
41,886

 
22,297

All Other (d)
2,466

 
2,599

 
6,732

Total
$
129,199

 
$
85,035

 
$
65,912

(d)
Includes amounts recorded at Corporate headquarters.

Segment Operating Income (Loss)
 
 
 
 
 
(in thousands)
2012
 
2011
 
2010
 
 
 
 
 
 
Dental Consumable and Laboratory Businesses
$
227,912

 
$
210,239

 
$
208,873

Orthodontics/Canada/Mexico/Japan
16,596

 
15,753

 
42,106

Select Distribution Businesses
(339
)
 
2,496

 
12,197

Implants/Endodontics/Healthcare/Pacific Rim
282,436

 
210,900

 
209,384

All Other (e)
(118,949
)
 
(102,795
)
 
(81,303
)
Segment Operating Income
$
407,656

 
$
336,593

 
$
391,257

 
 
 
 
 
 
Reconciling Items:
 

 
 

 
 

Restructuring and other costs
25,717

 
35,865

 
10,984

Interest expense
56,851

 
43,814

 
25,089

Interest income
(8,760
)
 
(8,237
)
 
(4,254
)
Other expense (income), net
3,169

 
9,040

 
1,782

Income before income taxes
$
330,679

 
$
256,111

 
$
357,656

(e)
Includes results of Corporate headquarters, inter-segment eliminations and one distribution warehouse not managed by named segments. Amount recorded in 2011 includes $31.9 million of Astra Tech acquisition costs.

Capital Expenditures
 
 
 
 
 
(in thousands)
2012
 
2011
 
2010
 
 
 
 
 
 
Dental Consumable and Laboratory Businesses
$
18,912

 
$
20,391

 
$
15,639

Orthodontics/Canada/Mexico/Japan
9,071

 
7,494

 
2,432

Select Distribution Businesses
724

 
1,439

 
1,352

Implants/Endodontics/Healthcare/Pacific Rim
58,367

 
32,949

 
21,297

All Other (f)
4,998

 
8,913

 
3,516

Total
$
92,072

 
$
71,186

 
$
44,236

(f)
Includes capital expenditures of Corporate headquarters.

Assets
 
 
 
(in thousands)
2012
 
2011
 
 
 
 
Dental Consumable and Laboratory Businesses
$
1,007,307

 
$
1,180,001

Orthodontics/Canada/Mexico/Japan
294,348

 
328,376

Select Distribution Businesses
192,684

 
168,500

Implants/Endodontics/Healthcare/Pacific Rim
3,195,382

 
2,881,591

All Other (g)
282,576

 
196,930

Total
$
4,972,297

 
$
4,755,398

(g)
Includes assets of Corporate headquarters, inter-segment eliminations and one distribution warehouse not managed by named segments.

Geographic Information
 
The following table sets forth information about the Company's operations in different geographic areas for the years ended December 31, 2012, 2011 and 2010. Net sales reported below represent revenues for shipments made by operating businesses located in the country or territory identified, including export sales. Property, plant and equipment, net, represents those long-lived assets held by the operating businesses located in the respective geographic areas. 
(in thousands)
United
States
 
Germany
 
Sweden
 
Other
Foreign
 
Consolidated
 
 
 
 
 
 
 
 
 
 
2012
 
 
 
 
 
 
 
 
 
Net sales
$
993,980

 
$
546,092

 
$
54,507

 
$
1,333,850

 
$
2,928,429

Property, plant and equipment, net
148,950

 
122,310

 
133,502

 
209,943

 
614,705

 
 
 
 
 
 
 
 
 
 
2011
 

 
 

 
 
 
 

 
 

Net sales
$
875,471

 
$
515,819

 
$
20,383

 
$
1,126,045

 
$
2,537,718

Property, plant and equipment, net
137,871

 
118,229

 
150,167

 
185,178

 
591,445

 
 
 
 
 
 
 
 
 
 
2010
 

 
 

 
 
 
 

 
 

Net sales
$
846,834

 
$
470,953

 
$

 
$
903,227

 
$
2,221,014

Property, plant and equipment, net
119,599

 
116,951

 

 
186,555

 
423,105












Product and Customer Information
 
The following table presents net sales information by product category:
 
December 31,
(in thousands)
2012
 
2011
 
2010
 
 
 
 
 
 
Dental consumables products
$
768,098

 
$
766,385

 
$
717,718

Dental laboratory products
518,668

 
525,008

 
511,061

Dental specialty products
1,306,217

 
1,078,034

 
925,317

Consumable medical device products
335,446

 
168,291

 
66,918

Total net sales
$
2,928,429

 
$
2,537,718

 
$
2,221,014



Dental consumable products consist of dental sundries and small equipment products used in dental offices for the treatment of patients. DENTSPLY’s products in this category include dental anesthetics, infection control products, prophylaxis paste, dental sealants, impression materials, restorative materials, bone grafting materials, tooth whiteners and topical fluoride. The Company manufactures thousands of different consumable products marketed under more than a hundred brand names. Small equipment products consist of various durable goods used in dental offices for treatment of patients. DENTSPLY’s small equipment products include high and low speed handpieces, intraoral curing light systems and ultrasonic scalers and polishers.
 
Dental laboratory products are used in dental laboratories in the preparation of dental appliances. DENTSPLY’s products in this category include dental prosthetics, including artificial teeth, precious metal dental alloys, dental ceramics, crown and bridge materials, and equipment products used in laboratories consisting of computer aided machining (CAM) ceramic systems and porcelain furnaces.
 
Dental specialty products are specialized treatment products used within the dental office and laboratory settings. DENTSPLY’s products in this category include endodontic (root canal) instruments and materials, implants and related products, bone grafting material, 3D digital implantology, dental lasers and orthodontic appliances and accessories.
 
Consumable medical device products consist mainly of urological catheters, certain surgical products, medical drills and other non-medical products.

During 2012, the Company did not have any single customer that represented ten percent or more of DENTSPLY's consolidated net sales. In both 2011 and 2010, one customer, Henry Schein Incorporated, accounted for11% of DENTSPLY's consolidated net sales. Third party export sales from the U.S. are less than ten percent of consolidated net sales.