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Segment Reporting
12 Months Ended
Dec. 31, 2011
Segment Reporting [Abstract]  
Segment Reporting
Note 12 – Segment Reporting

Based on our continual monitoring of the long-term economic characteristics, products and production processes, class of customer, and distribution methods of our operating segments, we have identified each of our operating segments below as reportable segments.  We believe this segmentation is appropriate based upon operating decisions and performance assessments by our President and Chief Executive Officer, who joined us in February 2011, and has increased the level of details reviewed.  The accounting policies of the reportable segments are the same as described in Note 1, “Significant Accounting Policies”.

   
Successor
  
Predecessor
 
   
Year Ended December 31,
  
Period from February 26 to December 31,
  
Period from January 1 to February 26,
  
Year Ended December 31,
   
2011
  
2010
  
2010
  
2009
Net sales:
           
Wheels
 $406,587  $247,673  $38,379  $238,745 
Gunite
  251,113   175,352   29,804   153,713 
Brillion Iron Works
  146,837   90,492   11,442   49,829 
Imperial Group
  131,558   68,790   12,022   72,462 
Consolidated total
 $936,095  $582,307  $91,647  $514,749 
                  
Operating income (loss):
                
Wheels
 $57,864  $23,577  $2,663  $14,888 
Gunite
  (1,785 )  2,623   277   (10,052)
Brillion Iron Works
  2,301   (1,171 )  (986 )  (13,984)
Imperial Group
  3,141   (579 )  (1,011 )  (9,235)
Corporate / Other
  (37,609 )  (38,149 )  (5,172 )  (44,909)
Consolidated total
 $23,912  $(13,699) $(4,229) $(63,292)

Current and prior period operating results from Bostrom Seating, Fabco Automotive, and Brillion Farm were reclassified to discontinued operations during the twelve months ended December 31, 2011.  Excluded from net sales above, are inter-segment sales from Brillion Iron Works to Gunite, as shown in the table below: 
 
   
Successor
  
Predecessor
 
   
Years Ended December 31,
  
Period from February 26 to December 31,
  
Period from January 1 to February 26,
  
Years Ended December 31,
 
(In thousands)
 
2011
  
2010
  
2010
  
2009
 
Inter-segment sales                                                      
 $33,425  $21,608  $2,942  $15,443 

Included in operating income (loss) are other intangible asset impairments of $2.8 million in our Brillion Iron Works and Imperial Group reportable segment in 2009.

   
As of
 
   
December 31, 2011
  
December 31, 2010
 
Total assets:
      
Wheels
 $509,829  $482,175 
Gunite
  188,053   157,233 
Brillion Iron Works
  63,216   53,914 
Bostrom Seating
  -   13,985 
Imperial Group
  43,581   29,793 
Fabco Automotive
  -   44,881 
Brillion Farm
  -   3,625 
Corporate / Other
  64,183   88,444 
Consolidated total
 $868,862  $874,050 

Geographic Information-Our operations in the United States, Canada, and Mexico are summarized below:

Successor:
 
For Year Ended Dec. 31, 2011
 
United
States
  
Canada
  
Mexico
  
Eliminations
  
Combined
 
Net sales:
               
Sales to unaffiliated customers-domestic
 $777,830  $1,948  $20,164  $-  $799,942 
Sales to unaffiliated customers-export
  135,108   -   1,045   -   136,153 
Total                                                          
 $912,938  $1,948  $21,209  $-  $936,095 
Long-lived assets                                                          
 $930,154  $37,119  $10,062  $(348,622) $628,713 

Successor:
 
Period from February 26 to December 31, 2010
 
United
States
  
Canada
  
Mexico
  
Eliminations
  
Combined
 
Net sales:
               
Sales to unaffiliated customers-domestic
 $472,999  $3,016  $32,493  $-  $508,508 
Sales to unaffiliated customers-export
  54,790   -   19,009   -   73,799 
Total                                                          
 $527,789  $3,016  $51,502  $-  $582,307 
Long-lived assets                                                          
 $908,043  $42,856  $22,155  $(327,508) $645,546 

Predecessor:
 
Period from January 1 to February 26, 2010
 
United
States
  
Canada
  
Mexico
  
Eliminations
  
Combined
 
Net sales:
               
Sales to unaffiliated customers-domestic
 $73,913  $376  $5,237  $-  $79,526 
Sales to unaffiliated customers-export
  8,191   -   3,930   -   12,121 
Total                                                          
 $82,104  $376  $9,167  $-  $91,647 

Predecessor:
 
For Year Ended Dec. 31, 2009
 
United
States
  
Canada
  
Mexico
  
Eliminations
  
Combined
 
Net sales:
               
Sales to unaffiliated customers-domestic
 $417,161  $3,621  $24,995  $-  $445,777 
Sales to unaffiliated customers-export
  42,112   -   26,860   -   68,972 
Total                                                          
 $459,273  $3,621  $51,855  $-  $514,749 
Long-lived assets                                                          
 $541,984  $48,831  $7,749  $(126,031) $472,533 
 
The information for each of our geographic regions included sales to each of the three major customers in 2011 that each exceed 10% of total net sales. Sales to those customers are as follows:

Successor:
 
Year Ended
 
Period from February 26 to December 31,
 
   
2011
 
2010
 
   
Amount
 
% of
Sales
 
Amount
 
% of
Sales
 
Customer one                                          
 
$
165,351
 
17.7
%
$
104,732
 
18.0
%
Customer two                                          
   
155,256
 
16.6
%
86,838
 
14.9
%
Customer three                                          
   
107,229
 
11.4
%
67,792
 
11.6
%
   
$
427,836
 
45.7
%
$
259,362
 
44.5
%


Predecessor:
 
Period from January 1 to February 26,
 
Years Ended
 
   
2010
 
2009
 
   
Amount
 
% of
Sales
 
Amount
 
% of
Sales
 
Customer one                                          
 
$
20,248
 
22.1
%
$
103,334
 
20.1
%
Customer two                                          
 
14,996
 
16.4
%
85,580
 
16.6
%
Customer three                                          
 
10,267
 
11.2
%
65,695
 
12.8
%
   
$
45,511
 
49.7
%
$
254,609
 
49.5
%

Sales by product grouping are as follows:

Successor:
 
Year Ended
 
Period from February 26 to December 31,
 
   
2011
 
2010
 
   
Amount
 
% of
Sales
 
Amount
 
% of
Sales
 
Wheels                                          
 
$
406,587
 
43.4
%
$
247,673
 
42.5
%
Wheel-end components and assemblies
   
251,113
 
26.8
%
175,352
 
30.1
%
Truck body and chassis parts
   
131,558
 
14.1
%
68,790
 
11.8
%
Ductile and gray iron castings
   
146,837
 
15.7
%
90,492
 
15.6
%
   
$
936,095
 
100
%
$
582,307
 
100
%

Predecessor:
 
Period from January 1 to February 26,
 
Year Ended
 
   
2010
 
2009
 
   
Amount
 
% of
Sales
 
Amount
 
% of
Sales
 
Wheels                                          
 
$
38,379
 
41.9
%
$
238,745
 
46.4
%
Wheel-end components and assemblies
 
29,804
 
32.5
%
153,713
 
29.8
%
Truck body and chassis parts
 
12,022
 
13.1
%
72,462
 
14.1
%
Ductile and gray iron castings
 
11,442
 
12.5
%
49,829
 
9.7
%
   
$
91,647
 
100
%
$
514,749
 
100.0
%