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Retirement Plans
9 Months Ended
Sep. 29, 2012
Compensation and Retirement Disclosure [Abstract]  
Retirement Plans
Retirement Plans
The Company sponsors defined benefit pension plans which cover hourly workers at its West Salem, Ohio plant, and hourly union employees at its Woodbridge, New Jersey plant, and a defined benefit retirement plan covering U.S. salaried employees, which was frozen in 1998 and subsequently replaced with a defined contribution plan (the “Domestic Plans”). The Company also sponsors a defined benefit pension plan covering the Canadian salaried employees and hourly union employees at its Lambeth, Ontario plant, a defined benefit pension plan for the hourly union employees at its Burlington, Ontario plant and a defined benefit pension plan for the hourly union employees at its Pointe Claire, Quebec plant (the “Foreign Plans”). Accrued pension liabilities are included in accrued and other long-term liabilities in the accompanying balance sheets. The actuarial valuation measurement date for the defined benefit pension plans is December 31st.
Components of defined benefit pension plan costs are as follows (in thousands):
 
Quarters Ended
 
September 29, 2012
 
October 1, 2011
 
Domestic
Plans
 
Foreign
Plans
 
Domestic
Plans
 
Foreign
Plans
Net periodic pension cost
 
 
 
 
 
 
 
Service cost
$
208

 
$
611

 
$
93

 
$
628

Interest cost
771

 
990

 
777

 
927

Expected return on assets
(792
)
 
(940
)
 
(853
)
 
(974
)
Amortization of unrecognized:
 
 
 
 
 
 
 
Prior service costs

 
5

 

 

Cumulative net (gain) loss
(1
)
 
12

 

 

Net periodic pension cost
$
186

 
$
678

 
$
17

 
$
581


 
Nine Months Ended
 
September 29, 2012
 
October 1, 2011
 
Domestic
Plans
 
Foreign
Plans
 
Domestic
Plans
 
Foreign
Plans
Net periodic pension cost
 
 
 
 
 
 
 
Service cost
$
564

 
$
1,814

 
$
465

 
$
1,928

Interest cost
2,292

 
2,940

 
2,321

 
2,843

Expected return on assets
(2,418
)
 
(2,791
)
 
(2,543
)
 
(2,988
)
Amortization of unrecognized:
 
 
 
 
 
 
 
Prior service costs

 
16

 

 

Cumulative net loss
3

 
34

 

 

Net periodic pension cost
$
441

 
$
2,013

 
$
243

 
$
1,783


Although changes in market conditions, current pension law and uncertainties regarding significant assumptions used in the actuarial valuations may have a material impact on future required contributions to the Company’s pension plans, the Company currently does not expect funding requirements to have a material adverse impact on current or future liquidity.
The actuarial valuations require significant estimates and assumptions to be made by management, primarily the funding interest rate, discount rate and expected long-term return on plan assets. These assumptions are all susceptible to changes in market conditions. The funding interest rate and discount rate are based on representative bond yield curves maintained and monitored by independent third parties. In determining the expected long-term rate of return on plan assets, the Company considers historical market and portfolio rates of return, asset allocations and expectations of future rates of return.