XML 90 R12.htm IDEA: XBRL DOCUMENT v2.4.0.6
DEFINED BENEFIT PLANS
9 Months Ended 12 Months Ended
Sep. 29, 2012
Dec. 31, 2011
DEFINED BENEFIT PLANS [Abstract]    
DEFINED BENEFIT PLANS
6. PENSION PLANS

The Company has two separate pension plans, the Ply Gem Group Pension Plan and the MW Manufacturers, Inc. Retirement Plan.
 
The Company's net periodic expense for the combined pension plans for the periods indicated consists of the following components:
 
   
For the three months ended
  
For the nine months ended
 
(Amounts in thousands)
 
September 29, 2012
  
October 1, 2011
  
September 29, 2012
  
October 1, 2011
 
              
Service cost
 $-  $27  $-  $81 
Interest cost
  467   493   1,401   1,479 
Expected return on plan assets
  (504)  (488)  (1,512)  (1,464)
Amortization of loss
  200   77   600   231 
Net periodic expense
 $163  $109  $489  $327 
 
5.   DEFINED BENEFIT PLANS

The Company has two pension plans, the Ply Gem Group Pension Plan (the "Ply Gem Plan") and the MW Manufacturers, Inc. Retirement Plan (the "MW Plan").  The plans are combined in the following discussion.

The table that follows provides a reconciliation of benefit obligations, plan assets, and funded status of the combined plans in the accompanying consolidated balance sheets at December 31, 2011 and 2010:
 
   
December 31,
  
December 31,
 
(Amounts in thousands)
 
2011
  
2010
 
        
Change in projected benefit obligation
      
Benefit obligation at beginning of year
 $38,066  $34,846 
Service cost
  98   92 
Interest cost
  1,931   2,014 
Actuarial loss
  4,138   2,717 
Benefits and expenses paid
  (1,833)  (1,603)
Projected benefit obligation at end of year
 $42,400  $38,066 
          
Change in plan assets
        
Fair value of plan assets at beginning of year
 $26,929  $24,394 
Actual return on plan assets
  (680)  2,870 
Employer and participant contributions
  1,961   1,268 
Benefits and expenses paid
  (1,833)  (1,603)
Fair value of plan assets at end of year
 $26,377  $26,929 
          
Funded status and financial position:
        
Fair value of plan assets
 $26,377  $26,929 
Benefit obligation at end of year
  42,400   38,066 
Funded status
 $(16,023) $(11,137)
          
Amount recognized in the balance sheet consists of:
        
Current liability
 $(2,577) $(1,961)
Noncurrent liability
  (13,446)  (9,176)
Liability recognized in the balance sheet
 $(16,023) $(11,137)
 
The accumulated benefit obligation for the combined plans was approximately $42.4 million and $38.1 million as of December 31, 2011 and December 31, 2010, respectively.
 
Accumulated Other Comprehensive Loss

Amounts recognized in accumulated other comprehensive loss at December 31, 2011 and December 31, 2010 consisted of the following:
 
(Amounts in thousands)
 
December 31,
  
December 31,
 
   
2011
  
2010
 
Initial net asset (obligation)
 $-  $- 
Prior service credit (cost)
  -   - 
Net loss
  14,365   7,788 
Accumulated other comprehensive loss
 $14,365  $7,788 
 
These amounts do not include any amounts recognized in accumulated other comprehensive income related to the nonqualified Supplemental Executive Retirement Plan.
 
Actuarial Assumptions

Plan assets consist of cash and cash equivalents, fixed income mutual funds, equity mutual funds, as well as other investments.  The discount rate for the projected benefit obligation was chosen based upon rates of returns available for high-quality fixed-income securities as of the plan's measurement date.   The Company reviewed several bond indices, comparative data, and the plan's anticipated cash flows to determine a single discount rate which would approximate the rate in which the obligation could be effectively settled.  The expected long-term rate of return on assets is based on the Company's historical rate of return. The weighted average rate assumptions used in determining pension costs and the projected benefit obligation for the periods indicated are as follows:

   
For the year ended December 31,
 
   
2011
  
2010
  
2009
 
           
Discount rate for projected benefit obligation
  4.50%  5.30%  5.95%
Discount rate for pension costs
  5.30%  5.95%  6.35%
Expected long-term average return on plan assets
  7.50%  7.50%  7.50%


Net Periodic Benefit Costs

The Company's net periodic benefit expense for the combined plans for the periods indicated consists of the following components:
 
   
For the year ended December 31,
 
(Amounts in thousands)
 
2011
  
2010
  
2009
 
           
Service cost
 $98  $92  $177 
Interest cost
  1,931   2,014   2,000 
Expected return on plan assets
  (2,028)  (1,818)  (1,462)
Amortization of loss
  269   203   502 
Net periodic benefit expense
 $270  $491  $1,217 
 
Pension Assets

The weighted-average asset allocations at December 31, 2011 by asset category are as follows:
 
         
Weighted Average
 
   
Target
  
Actual allocation as of
  
Expected Long-Term
 
   
Allocation
  
December 31, 2011
  
Rate of Return (1)
 
Asset Category
         
   U.S. Large Cap Funds
  25.0%  21.9%  2.0%
   U.S. Mid Cap Funds
  5.0%  7.9%  0.5%
   U.S. Small Cap Funds
  3.0%  3.1%  0.3%
   International Equity
  15.0%  15.2%  1.6%
   Fixed income
  45.0%  45.0%  2.3%
   Other investments
  7.0%  6.9%  0.6%
    100.0%  100.0%  7.3%
              
(1) The weighted average expected long-term rate of return by asset category is based on the Company's target allocation.
 

The weighted-average asset allocations at December 31, 2010 by asset category are as follows:
 
         
Weighted Average
 
   
Target
  
Actual allocation as of
  
Expected Long-Term
 
   
Allocation
  
December 31, 2010
  
Rate of Return (1)
 
Asset Category
         
   U.S. Large Cap Funds
  25.0%  23.1%  2.0%
   U.S. Mid Cap Funds
  5.0%  8.6%  0.5%
   U.S. Small Cap Funds
  3.0%  3.4%  0.3%
   International Equity
  15.0%  15.5%  1.4%
   Fixed income
  45.0%  42.4%  2.3%
   Other investments
  7.0%  7.0%  0.6%
    100.0%  100.0%  7.1%
              
(1) The weighted average expected long-term rate of return by asset category is based on the Company's target allocation.
 

The Company has established formal investment policies for the assets associated with the Company's pension plans. Policy objectives include maximizing long-term return at acceptable risk levels, diversifying among asset classes, if appropriate, and among investment managers, as well as establishing relevant risk parameters within each asset class. Investment policies reflect the unique circumstances of the respective plans and include requirements designed to mitigate risk including quality and diversification standards. Asset allocation targets are based on periodic asset reviews and/or risk budgeting study results which help determine the appropriate investment strategies for acceptable risk levels. The investment policies permit variances from the targets within certain parameters.

Factors such as asset class allocations, long-term rates of return (actual and expected), and results of periodic asset liability modeling studies are considered when constructing the long-term rate of return assumption for the Company's pension plans. While historical rates of return play an important role in the analysis, the Company also considers data points from other external sources if there is a reasonable justification to do so.

The plan assets are invested to maximize returns without undue exposure to risk.  Risk is controlled by maintaining a portfolio of assets that is diversified across a variety of asset classes, investment styles and investment managers.  The plan's asset allocation policies are consistent with the established investment objectives and risk tolerances.  The asset allocation policies are developed by examining the historical relationships of risk and return among asset classes, and are designed to provide the highest probability of meeting or exceeding the return objectives at the lowest possible risk.  The weighted average expected long-term rate of return by asset category is based on the Company's target allocation.
 
The following table summarizes the Company's plan assets measured at fair value on a recurring basis (at least annually) as of December 31, 2011 and December 31, 2010:

(Amounts in thousands)
 
Fair value as of
  
Quoted Prices in Active
  
Significant Other
  
Significant
 
   
December 31,
  
Markets for Identical
  
Observable Inputs
  
Unobservable Inputs
 
   
2011
  
Assets (Level 1)
  
(Level 2)
  
(Level 3)
 
Equity Securities (1)
            
  U.S. Large Cap Funds
 $5,793  $5,793  $-  $- 
  U.S. Mid Cap Funds
  2,087   1,032   1,055   - 
  U.S. Small Cap Funds
  812   393   419   - 
  International Funds
  3,996   3,996   -   - 
Fixed Income
                
  Domestic Bond Funds (2)
  11,863   1,317   10,546   - 
Other Investments
                
  Commodity Funds (3)
  1,302   1,302   -   - 
  Cash & Equivalents
  524   -   524   - 
   $26,377  $13,833  $12,544  $- 
 

 
(Amounts in thousands)
 
Fair value as of
  
Quoted Prices in Active
  
Significant Other
  
Significant
 
   
December 31,
  
Markets for Identical
  
Observable Inputs
  
Unobservable Inputs
 
   
2010
  
Assets (Level 1)
  
(Level 2)
  
(Level 3)
 
Equity Securities (1)
            
  U.S. Large Cap Funds
 $6,228  $6,228  $-  $- 
  U.S. Mid Cap Funds
  2,326   1,158   1,168   - 
  U.S. Small Cap Funds
  908   423   485   - 
  International Funds
  4,168   4,168   -   - 
Fixed Income
                
  Domestic Bond Funds (2)
  11,415   1,315   10,100   - 
Other Investments
                
  Commodity Funds (3)
  1,512   1,512   -   - 
  Cash & Equivalents
  372   -   372   - 
   $26,929  $14,804  $12,125  $- 
 
(1) Equity securities are comprised of mutual funds valued at net asset value per share multiplied by number of shares at measurement date.
(2) Domestic bonds are comprised of mutual funds valued at net asset value per share multiplied by number of shares at measurement date.
(3) Commodity funds are comprised of two mutual funds which represent small market energy funds.
 
The Ply Gem Plan was frozen as of December 31, 1998, and no further increases in benefits may occur as a result of increases in service or compensation and no new participants can be added to the Plan.

The MW Plan was frozen for salaried participants as of October 31, 2004, and no further increases in benefits for salaried participants may occur as a result of increases in service or compensation.  The MW Plan was frozen for non-salaried participants during 2005.  No additional non-salaried participants may enter the plan, but increases in benefits as a result of increases in service or compensation will still occur.

Benefit Plan Contributions

The Company made cash contributions to the combined plans of approximately $2.0 million and $1.3 million for the years ended December 31, 2011 and 2010, respectively.  During fiscal year 2012, the Company expects to make cash contributions to the combined plans of approximately $2.6 million.
 
Benefit Plan Payments

The following table shows expected benefit payments for the next five fiscal years and the aggregate five years thereafter from the combined plans. These benefit payments consist of qualified defined benefit plan payments that are made from the respective plan trusts and do not represent an immediate cash outflow to the Company.

Fiscal Year
 
Expected Benefit Payments
 
(Amounts in thousands)
 
 
 
     
2012
 $1,857 
2013
  1,922 
2014
  1,999 
2015
  2,080 
2016
  2,180 
2017-2021
  12,503 

Other Retirement Plans

The Company also has an unfunded nonqualified Supplemental Executive Retirement Plan for certain employees.  The projected benefit obligation relating to this unfunded plan totaled approximately $354,000 and $331,000 at December 31, 2011 and 2010, respectively.  The Company has recorded this obligation in other long term liabilities in the consolidated balance sheets as of December 31, 2011 and 2010.  Pension expense for the plan was approximately $17,000 for the year ended December 31, 2011 and approximately $18,000 for each of the years ended December 31, 2010 and 2009.