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Restructuring
9 Months Ended
Sep. 30, 2013
Restructuring and Related Activities [Abstract]  
Restructuring, Impairment, and Other Activities Disclosure [Text Block]
Restructuring

2011 Projects
During the fourth quarter of 2011, we announced the approval of projects to restructure our manufacturing operations to increase efficiency and lower our cost of manufacturing. We began implementing these projects in the fourth quarter of 2011.

As of September 30, 2013, we have substantially completed these restructuring projects. We do not anticipate substantial expenses related to these restructuring projects to be recognized in the Consolidated Statements of Operations in future periods.

The total expected restructuring costs, the costs recognized in prior periods, the restructuring costs recognized during the nine months ended September 30, 2013, and the remaining expected restructuring costs as of September 30, 2013 are as follows:

 
Total Expected Costs at
 September 30, 2013
 
Costs Recognized in Prior Periods
 
Costs Recognized During the Nine Months Ended September 30, 2013
 
Remaining Costs to be Recognized at September 30, 2013
 
(in thousands)
Employee severance costs
$
46,850

 
$
44,196

 
$
2,654

 
$

Asset impairments
20,332

 
20,305

 
27

 

Other restructuring costs
6,963

 
5,246

 
1,717

 

Total
$
74,145

 
$
69,747

 
$
4,398

 
$

 
 
 
 
 
 
 
 
Segments:
 
 

 
 
 
 
Energy
$
53,385

 
$
53,190

 
$
195

 
$

Water
15,675

 
14,556

 
1,119

 

Corporate unallocated
5,085

 
2,001

 
3,084

 

Total
$
74,145

 
$
69,747

 
$
4,398

 
$



2013 Projects
On September 10, 2013, our management approved new projects to restructure our operations to improve profitability and increase efficiencies. These new restructuring projects will reduce headcount and close or consolidate several manufacturing and office facilities. Overall, we expect to reduce our work force by approximately 9%.

We began implementing these projects in the third quarter of 2013, and we expect to substantially complete these projects by June 30, 2014. Certain aspects of the projects are subject to a variety of labor and employment laws, rules, and regulations, which could result in a delay in implementing the projects at some locations.

The total expected restructuring costs, the restructuring costs recognized during the nine months ended September 30, 2013, and the remaining expected restructuring costs as of September 30, 2013 are as follows:

 
Total Expected Costs at
 September 30, 2013
 
Costs Recognized During the Nine Months Ended September 30, 2013
 
Remaining Costs to be Recognized at September 30, 2013
 
(in thousands)
Employee severance costs
$
28,151

 
$
28,151

 
$

Asset impairments
250

 

 
250

Other restructuring costs
700

 
228

 
472

Total
$
29,101

 
$
28,379

 
$
722

 
 
 
 
 
 
Segments:
 
 
 
 
 
Energy
$
24,863

 
$
24,243

 
$
620

Water
2,395

 
2,337

 
58

Corporate unallocated
1,843

 
1,799

 
44

Total
$
29,101

 
$
28,379

 
$
722



The following table summarizes the activity within the restructuring related balance sheet accounts during the nine months ended September 30, 2013:

 
Accrued Employee Severance
 
Asset Impairments & Net Loss on Sale or Disposal
 
Other Accrued Costs
 
Total
 
(in thousands)
Beginning balance, January 1, 2013
$
14,498

 
$

 
$
3,216

 
$
17,714

Costs incurred and charged to expense
30,805

 
27

 
1,945

 
32,777

Cash payments
(6,783
)
 

 
(1,668
)
 
(8,451
)
Non-cash items

 
(27
)
 

 
(27
)
Effect of change in exchange rates
195

 

 
(31
)
 
164

Ending balance, September 30, 2013
$
38,715

 
$

 
$
3,462

 
$
42,177


Other restructuring costs include expenses to exit the facilities, such as costs to relocate inventory and equipment, once the operations in those facilities have ceased. Costs associated with restructuring activities are generally presented as restructuring expense in the Consolidated Statements of Operations, except for certain costs associated with inventory write-downs, which are classified within cost of revenues, and accelerated depreciation expense, which is recognized according to the use of the asset.

The current portions of the restructuring related liability balances were $38.4 million and $13.2 million as of September 30, 2013 and December 31, 2012, respectively. The current portion of the liability is classified within "Other current liabilities" on the Consolidated Balance Sheets. The long-term portions of the restructuring related liability balances were $3.8 million and $4.5 million as of September 30, 2013 and December 31, 2012, respectively. The long-term portion of the restructuring liability is classified within "Other long-term obligations" on the Consolidated Balance Sheets.

Asset impairments are determined at the asset group level. Assets held for sale are classified within other current assets and are reported at the lower of the carrying amount or the fair value, less costs to sell, and are no longer depreciated or amortized.

The following table includes assets that were measured at fair value on a nonrecurring basis as of September 30, 2013 and December 31, 2012, and the related losses recognized during the period:

 
Net Carrying Value
 
Fair Value Measurement (Level 3)
 
Total Loss Recognized in Period
 
(in thousands)
September 30, 2013
 
 
 
 
 
Long-lived assets held for sale
$

 
$

 
$

 
 
 
 
 
 
December 31, 2012
 
 
 
 
 
Long-lived assets held for sale
$
3,184

 
$
3,184

 
$
2



The fair values of the disposal groups included in long-lived assets held for sale were determined based on the estimated proceeds from their expected sales, net of estimated selling costs. Long-lived assets held for sale at December 31, 2012 consist of one asset group that includes land, a building, and building improvements.

Revenues and net operating income from the activities we have exited or will exit under the restructuring plan are not material to our operating segments or consolidated results.