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Income Taxes
12 Months Ended
Jan. 02, 2016
Income Tax Disclosure [Abstract]  
Income Taxes
INCOME TAXES

Earnings before taxes is summarized as follows:
 
 
2015
 
2014
 
2013
 
(dollars in thousands)
Domestic
$
266,831

 
$
240,936

 
$
195,435

Foreign
14,336

 
39,854

 
30,346

Total
$
281,167

 
$
280,790

 
$
225,781


 
The provision for income taxes is summarized as follows:
 
 
2015
 
2014
 
2013
 
(dollars in thousands)
Federal
$
78,617

 
$
69,536

 
$
60,232

State and local
9,515

 
9,316

 
3,248

Foreign
1,425

 
8,626

 
8,373

Total
$
89,557

 
$
87,478

 
$
71,853

 
 
 
 
 
 
Current
$
87,638

 
$
72,137

 
$
74,828

Deferred
1,919

 
15,341

 
(2,975
)
Total
$
89,557

 
$
87,478

 
$
71,853


 
Reconciliation of the differences between income taxes computed at the federal statutory rate to the effective rate are as follows:
 
 
2015
 
2014
 
2013
U.S. federal statutory tax rate
35.0
 %
 
35.0
 %
 
35.0
 %
 
 
 
 
 
 
State taxes, net of federal benefit
2.1

 
2.2

 
0.9

U.S. domestic manufacturers deduction
(2.6
)
 
(2.3
)
 
(2.6
)
Permanent book vs. tax differences
(1.1
)
 
(2.0
)
 
(1.2
)
Foreign tax rate differentials
(2.1
)
 
(1.9
)
 
(1.0
)
Reserve adjustments and other
0.6

 
0.2

 
0.7

Consolidated effective tax
31.9
 %
 
31.2
 %
 
31.8
 %

 
At January 2, 2016 and January 3, 2015, the company had recorded the following deferred tax assets and liabilities:
 
 
2015
 
2014
 
(dollars in thousands)
Deferred tax assets:
 

 
 

Federal net operating loss carryforwards
$
13,416

 
$
7,020

Compensation related
19,160

 
17,092

Accrued retirement benefits
43,930

 
8,211

Inventory reserves
8,183

 
6,503

Product liability and workers compensation reserves
5,811

 
7,810

Warranty reserves
9,252

 
9,191

Receivable related reserves
3,069

 
3,277

UNICAP
3,520

 
3,727

State net operating loss carryforwards
1,483

 
2,731

Foreign net operating loss carryforwards
17,549

 

Interest rate swap

 
157

Other
32,347

 
18,154

Gross deferred tax assets
157,720

 
83,873

Valuation allowance
(20,395
)
 

Deferred tax assets
$
137,325

 
$
83,873

 
 
 
 
Deferred tax liabilities:
 

 
 

Intangible assets
$
(182,471
)
 
$
(111,501
)
Foreign tax earnings repatriation
(1,363
)
 
(3,029
)
LIFO reserves
(93
)
 
(90
)
Depreciation
(551
)
 
(1,366
)
Interest rate swap
(6
)
 

Other
(2,690
)
 
(2,745
)
 
 
 
 
Deferred tax liabilities
$
(187,174
)
 
$
(118,731
)
 
 
 
 
Net deferred tax assets (liabilities)
$
(49,849
)
 
$
(34,858
)
 
 
 
 
Current deferred asset
$
51,723

 
$
51,017

Long-term deferred asset
11,438

 
2,925

Long-term deferred liability
(113,010
)
 
(88,800
)
Net deferred tax assets (liabilities)
$
(49,849
)
 
$
(34,858
)

 
The company does not provide for deferred taxes and foreign withholding taxes on the remaining undistributed earnings of certain international subsidiaries of approximately $104.5 million and $86.1 million as of January 2, 2016 and January 3, 2015, respectively, as these earnings are considered permanently invested. Upon repatriation of these earnings to the U.S. in the form of dividends or otherwise, the company may be subject to U.S. income taxes and foreign withholding taxes. The actual U.S. tax cost would depend on income tax laws and circumstances at the time of distribution. Determination of the related tax liability is not practicable because of the complexities associated with the hypothetical calculation.
 
As of January 2, 2016, the company has U.S. federal and foreign income tax net operating loss carryforwards of approximately $38.3 million and $67.1 million, respectively.  If not utilized, the federal and state net operating loss carryforwards will expire at various dates beginning 2024 through 2035. The foreign net operating losses have no expiration period.  Certain of these carryforwards are subject to limitations on use due to tax rules affecting acquired tax attributes, loss sharing between group members, and business profitability, and therefore the company has established tax-effected valuation allowances against these tax benefits.
 
The valuation allowances that the company has provided against the deferred tax assets, primarily related to the acquisition of AGA in 2015 in the amount of $20.4 million.  The company will continue to maintain a valuation allowance on certain deferred tax assets until such time as in management’s judgment, considering all available positive and negative evidence, the company determines that these deferred tax assets are more likely than not realizable.
    
As of January 2, 2016, the total amount of liability for unrecognized tax benefits related to federal, state and foreign taxes was approximately $14.4 million (of which $14.1 million would impact the effective tax rate if recognized) plus approximately $1.9 million of accrued interest and $3.8 million of penalties. The company recognizes interest and penalties accrued related to unrecognized tax benefits in income tax expense. Interest recognized in fiscal years 2015, 2014 and 2013 was $0.3 million, $(0.3) million and $0.4 million, respectively. Penalties recognized in fiscal years 2015, 2014 and 2013 was $0.8 million, $1.1 million and $0.2 million, respectively.
    
Although the company believes its tax returns are correct, the final determination of tax examinations may be different than what was reported on the tax returns. In the opinion of management, adequate tax provisions have been made for the years subject to examination.
 
The following table summarizes the activity related to the unrecognized tax benefits for the fiscal years ended December 28, 2013, January 3, 2015 and January 2, 2016 (dollars in thousands):
  
Balance at December 28, 2013
$
12,727

 
 

Increases to current year tax positions
3,270

Increase to prior year tax positions
1,105

Decrease to prior year tax positions
(189
)
Settlements
(4,092
)
Lapse of statute of limitations
(347
)
 
 

Balance at January 3, 2015
$
12,474

 
 

Increases to current year tax positions
3,089

Increase to prior year tax positions
116

Decrease to prior year tax positions
(755
)
Settlements

Lapse of statute of limitations
(505
)
 
 
Balance at January 2, 2016
$
14,419


 
The company operates in multiple taxing jurisdictions; both within the United States and outside of the United States, and faces audits from various tax authorities. The company remains subject to examination until the statute of limitations expires for the respective tax jurisdiction. Within specific countries, the company and its operating subsidiaries may be subject to audit by various tax authorities and may be subject to different statute of limitations expiration dates.
It is reasonably possible that the amounts of unrecognized tax benefits associated with state, federal and foreign tax positions may decrease over the next twelve months due to expiration of a statute or completion of an audit. The company believes that it is reasonably possible that $1.6 million of its remaining unrecognized tax benefits may be recognized by the end of 2016 as a result of settlements with taxing authorities or lapses of statutes of limitations.
A summary of the tax years that remain subject to examination in the company’s major tax jurisdictions are:
United States – federal
2012 – 2015
United States – states
2006 – 2015
Australia
2011 – 2015
Brazil
2011 – 2015
Canada
2009 – 2015
China
2006 – 2015
Czech Republic
2013 – 2015
Denmark
2012 – 2015
France
2011 – 2015
Germany
2013 – 2015
India
2013 – 2015
Ireland
2009 – 2015
Italy
2011 – 2015
Luxembourg
2011 – 2015
Mexico
2010 – 2015
Netherlands
2004 – 2015
Philippines
2012 – 2015
Romania
2006 – 2015
South Korea
2010 – 2015
Spain
2011 – 2015
Sweden
2009 – 2015
Switzerland
2008 – 2015
Taiwan
2010 – 2015
United Kingdom
2003 – 2015