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Note 11 - Commitments and Contingencies (Details Textual)
12 Months Ended
Sep. 29, 2018
USD ($)
Sep. 30, 2017
USD ($)
Oct. 01, 2016
USD ($)
Oct. 02, 2017
USD ($)
Operating Leases, Rent Expense, Total $ 1,500,000 $ 1,800,000 $ 1,800,000  
Operating Leases, Future Minimum Payments Due, Next Twelve Months 1,000,000      
Operating Leases, Future Minimum Payments, Due in Two Years 543,000      
Operating Leases, Future Minimum Payments, Due in Three Years 185,000      
Operating Leases, Future Minimum Payments, Due in Four Years 22,000      
Operating Leases, Future Minimum Payments, Due Thereafter $ 16,000      
Change in Control Agreement [Member]        
Guarantee Obligations Term 2 years      
Change in Control Agreement Renewal [Member]        
Guarantee Obligations Term 1 year      
Chief Executive Officer and Chief Financial Officer [Member] | Severance Agreement [Member]        
Guarantee Obligations Term 2 years      
Ratio of Severance Benefits to Base Compensation 1.5      
Severance Benefits Continuation of Health and Welfare Benefits Term 1 year 180 days      
Chief Executive Officer and Chief Financial Officer [Member] | Severance Agreement Renewal [Member]        
Guarantee Obligations Term 1 year      
Chief Executive Officer and Chief Financial Officer [Member] | Change in Control Agreement [Member]        
Ratio of Severance Benefits to Base Compensation 2      
Severance Benefits Continuation of Health and Welfare Benefits Term 2 years      
Guarantor Obligations Triggering Event Term from Change in Control to Termination 2 years      
Ratio of Severance Benefits to the Average Bonus for the Prior Three Years 2      
Key Members of Management [Member] | Change in Control Agreement [Member]        
Ratio of Severance Benefits to Base Compensation 1      
Severance Benefits Continuation of Health and Welfare Benefits Term 1 year      
Ratio of Severance Benefits to the Average Bonus for the Prior Three Years 1      
Non-cancelable Purchase Commitment for Raw Material [Member]        
Purchase Commitment, Remaining Minimum Amount Committed $ 75,100,000      
Non-cancelable Purchase Commitment Term 100 days      
Purchase Commitment for Equipment [Member]        
Purchase Commitment, Remaining Minimum Amount Committed $ 9,600,000      
Leased Facility in Houston, Texas [Member]        
Lease Purchase Option Exercised       $ 4,900,000
Fire [Member]        
Insurance Recoveries 183,000      
Insurance Settlements Receivable 462,000      
Fire [Member] | Cost of Sales [Member]        
Insurance Recoveries 645,000      
Storm [Member]        
Insurance Recoveries 439,000      
Insurance Settlements Receivable 52,000      
Storm [Member] | Cost of Sales [Member]        
Insurance Recoveries 439,000      
Storm [Member] | Selling, General and Administrative Expenses [Member]        
Insurance Recoveries 26,000      
Storm [Member] | Other Income [Member]        
Insurance Recoveries $ 26,000