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Restructuring Actions
12 Months Ended
Dec. 31, 2012
Restructuring Actions [Abstract]  
Restructuring Actions

NOTE 16. RESTRUCTURING ACTIONS

During the third quarter of 2010, management made several significant decisions to address our cost structure.  Given the materiality to our financial statements and impact to our operations, we decided to classify charges related to these actions as restructuring charges.  The following table summarizes the restructuring charges recorded in 2012, 2011 and 2010:

 

 

 

 

 

 

 

 

2012

 

2011

 

2010

 

Action Title

 

 

 

 

 

Segment

Floor Products Europe

($0.4)

 

$
6.4 

 

$
11.8 

Resilient Flooring

North America SG&A

 -

 

1.4 

 

5.8 

Unallocated Corporate, Resilient Flooring, Building Products

Beaver Falls plant

 -

 

1.4 

 

2.3 

Building Products

Montreal

 -

 

 -

 

1.2 

Resilient Flooring

Wood products

 -

 

(0.2)

 

0.9 

Wood Flooring

 Total

($0.4)

 

$
9.0 

 

$
22.0 

 

 

Floor Products EuropeIn the third quarter of 2010, we announced our intent to focus our European flooring strategy on products and regions in which we believe we can be a market leader, and to streamline our product range and sales organization accordingly.  During the fourth quarter of 2010, we withdrew from the residential market and, as a result, we sold our Teesside, UK manufacturing facility.  In addition, during the second quarter of 2011, we ceased production at our heterogeneous vinyl flooring plant in Holmsund, Sweden.  This facility was sold in December 2012.

 

In addition to the restructuring costs reflected in the above table, we recorded $6.7 million in 2011 of other related costs in cost of goods sold ($5.2 million) and SG&A expense ($1.5 million).  We also recorded other related costs of $3.5 million in cost of goods sold and $1.5 million in SG&A in 2010.  Other related costs are primarily related to inventory and samples obsolescence, accelerated depreciation and plant closure costs.

 

Through December 31, 2012, we have incurred expense of $29.5 million related to this initiative.  We do not expect to incur further material restructuring costs related to this initiative.

 

North America SG&A:  We are committed to augmenting margin expansion through the aggressive adoption of projects to standardize, simplify or eliminate SG&A activities.  As a result, in the third quarter of 2010, we began to restructure our North American SG&A operations.  The 2011 restructuring expense related to this initiative was recorded in the Unallocated Corporate ($0.9 million), Resilient Flooring ($0.4 million) and Building Products ($0.1 million) segments.  The 2010 restructuring expense related to this initiative was recorded in the Unallocated Corporate ($4.0 million), Resilient Flooring ($0.9 million) and Building Products ($0.9 million) segments.

 

Through December 31, 2012, we have incurred restructuring expense of $7.2 million related to this initiative.  We do not expect to incur further material restructuring costs related to this initiative.

 

Beaver Falls PlantIn the third quarter of 2010, we announced that the Beaver Falls, PA, plant was scheduled to close in 2011.  Production at the facility ended March 31, 2011, and production requirements have been transitioned to other facilities.  The decision to close the plant was driven by the location and layout of the plant, technology limitations and the continued limited demand for the products we made at the plant.

 

In addition to the restructuring costs reflected in the table above, we also recorded $6.6 million of accelerated depreciation and $4.8 million of closure-related costs in 2011 in cost of goods sold.  We also recorded $10.0 million of accelerated depreciation in cost of goods sold in 2010.

 

Through December 31, 2012, we have incurred expense of $25.1 million related to this initiative.  We do not expect to incur additional costs in the future as the plant was sold in 2011.  The sale resulted in a net gain of $0.7 million which was recorded in SG&A in 2011.

 

Montreal:    In the third quarter of 2010, we announced the closing of our warehouse and previously idled plant in Montreal, Canada.  The facility closed in the fourth quarter of 2010.  The decision to close this facility was driven by our ability to service the demand for our resilient tile products from our other manufacturing locations.

 

In addition to the restructuring costs reflected in the previous table, we also recorded $6.5 million of fixed asset write-downs in cost of goods sold in 2010.

 

We do not expect to incur further restructuring costs related to this initiative.

 

Wood Products:    In the third quarter of 2010, we announced the closing of our previously idled Center, TX plant and a portion of our previously idled Oneida, TN plant.  Operations at Center and the strip mill operations at Oneida ceased in the fourth quarter of 2010.  The decision to close these facilities was driven by our ability to service the demand for our wood products from our other manufacturing locations.

 

In addition to the restructuring costs reflected in the previous table, we also recorded $14.9 million of fixed asset write-downs and lease termination costs in cost of goods sold in 2010.

 

We do not expect to incur further restructuring costs related to these locations.

 

The following table summarizes activity in the restructuring accruals.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Severance and Related Costs

 

 

Floor Products Europe

 

North America SG&A

 

Beaver Falls Plant

 

Montreal

 

Wood Products

 

Total

 

December 31, 2010

$
6.1 

 

$
4.7 

 

$
1.9 

 

$
1.2 

 

$
0.6 

 

$
14.5 

 

Net charges (reversals)

6.4 

 

1.4 

 

1.4 

 

 -

 

(0.2)

 

9.0 

 

Cash payments

(9.6)

 

(5.6)

 

(3.2)

 

(1.2)

 

(0.4)

 

(20.0)

 

Other

0.3 

 

 -

 

 -

 

 -

 

 -

 

0.3 

 

December 31, 2011

$
3.2 

 

$
0.5 

 

$
0.1 

 

 -

 

 -

 

$
3.8 

 

Reversals

(0.4)

 

 -

 

 -

 

 -

 

 -

 

(0.4)

 

Cash payments

(2.3)

 

(0.5)

 

 -

 

 -

 

 -

 

(2.8)

 

Other

0.2 

 

 -

 

 -

 

 -

 

 -

 

0.2 

 

December 31, 2012

$
0.7 

 

 -

 

$
0.1 

 

 -

 

 -

 

$
0.8 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The amounts in “Other” are related to the effects of foreign currency translation.

 

Most of the accrual balance as of December 31, 2012 is expected to be paid in 2013.