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RESTRUCTURING CHARGES
12 Months Ended
Dec. 31, 2021
Restructuring and Related Activities [Abstract]  
RESTRUCTURING CHARGES
NOTE 4. RESTRUCTURING CHARGES

Olin committed to a productivity initiative to align the organization with our new operating model and improve efficiencies (collectively, Productivity Plan). These actions and related activities were completed during the second quarter of 2021. For the year ended December 31, 2021, we recorded pretax restructuring charges of $10.3 million for employee severance and related benefit costs related to these actions. We do not expect to incur additional restructuring charges related to these actions.

May 18, 2021, we announced that we had made the decision to permanently close approximately 20% of our diaphragm-grade chlor alkali capacity, representing 225,000 tons, at our Plaquemine, LA facility (Plaquemine Plan). The closure was completed in the second quarter of 2021. We do not expect to incur restructuring charges related to these actions.

On March 15, 2021, we announced that we had made the decision to permanently close approximately 50% of our diaphragm-grade chlor alkali capacity, representing 200,000 tons, at our McIntosh, AL facility. The closure was completed in the first quarter of 2021. On October 21, 2021, we announced that we had made a decision to permanently cease operations of the remaining 50% of our diaphragm-grade chlor alkali capacity, representing an additional 200,000 tons, at our McIntosh, AL facility (collectively, McIntosh Plan). The closure is expected to be completed by the end of the third quarter of 2022. For the year ended December 31, 2021, we recorded pretax restructuring charges of $5.6 million for lease and other contract termination costs related to these actions. We expect to incur additional restructuring charges through 2026 of approximately $35 million related to these actions.

On January 18, 2021, we announced we had made the decision to permanently close our trichloroethylene and anhydrous hydrogen chloride liquefaction facilities in Freeport, TX (collectively, Freeport 2021 Plan), which were completed in the fourth quarter of 2021. For the year ended December 31, 2021, we recorded pretax restructuring charges of $6.5 million for facility exit costs related to these actions. We expect to incur additional restructuring charges through 2024 of approximately $20 million related to these actions.
On December 11, 2019, we announced that we had made the decision to permanently close a chlor alkali plant with a capacity of 230,000 tons and our VDC production facility, both in Freeport, TX (collectively, Freeport 2019 Plan).  The VDC facility and related chlor alkali plant were closed during the fourth quarter of 2020 and second quarter of 2021, respectively. For the year ended December 31, 2021, we recorded pretax restructuring charges of $3.9 million for facility exit costs and employee severance and related benefit costs related to these actions. For the year ended December 31, 2020, we recorded pretax restructuring charges of $3.8 million for non-cash impairment of equipment and facilities related to these actions. We expect to incur additional restructuring charges through 2025 of approximately $40 million related to these actions.

On December 10, 2018, we announced that we had made the decision to permanently close the ammunition assembly operations at our Winchester facility in Geelong, Australia. Subsequent to the facility’s closure, products for customers in the region are sourced from Winchester manufacturing facilities located in the United States. For the year ended December 31, 2019, we recorded pretax restructuring charges of $0.4 million for the write-off of equipment and facility costs, employee severance and related benefit costs, lease and other contract termination costs and facility exit costs related to this action. For the year ended December 31, 2019, we also recorded additional pretax restructuring charges of $1.4 million for employee severance and related benefit costs related to our Winchester operations.

On March 21, 2016, we announced that we had made the decision to close a combined total of 433,000 tons of chlor alkali capacity across three separate locations (collectively, Chlor Alkali 2016 Plan). Associated with this action, we have permanently closed our Henderson, NV chlor alkali plant with 153,000 tons of capacity and have reconfigured the site to manufacture bleach and distribute caustic soda and hydrochloric acid. Also, the capacity of our Niagara Falls, NY chlor alkali plant has been reduced from 300,000 tons to 240,000 tons and the chlor alkali capacity at our Freeport, TX facility was reduced by 220,000 tons. This 220,000 ton reduction was entirely from diaphragm cell capacity. For the years ended December 31, 2021, 2020 and 2019, we recorded pretax restructuring charges of $1.6 million, $5.2 million and $15.8 million, respectively, for the lease and other contract termination costs, employee severance and related benefit costs and facility exit costs related to these actions. We expect to incur additional restructuring charges through 2022 of approximately $1 million related to these capacity reductions.

The following table summarizes the 2021, 2020 and 2019 activities by major component of these restructuring actions and the remaining balances of accrued restructuring costs as of December 31, 2021, 2020 and 2019:
Employee severance and related benefit costsLease and other contract termination costsFacility exit costsWrite-off of equipment and facilityTotal
($ in millions)
Balance at January 1, 2019$1.5 $6.0 $0.7 $— $8.2 
Restructuring charges2.1 0.9 14.6 58.9 76.5 
Amounts utilized(3.6)(3.8)(15.3)(58.9)(81.6)
Balance at December 31, 2019— 3.1 — — 3.1 
Restructuring charges2.2 1.4 5.4 — 9.0 
Amounts utilized(0.4)(2.8)(5.4)— (8.6)
Balance at December 31, 20201.8 1.7 — — 3.5 
Restructuring charges10.3 6.0 11.6 — 27.9 
Amounts utilized(5.2)(2.3)(11.6)— (19.1)
Balance at December 31, 2021$6.9 $5.4 $— $— $12.3 
The following table summarizes the cumulative restructuring charges of these restructuring actions by major component through December 31, 2021:
Chlor Alkali Products and VinylsCorporate/otherTotal
McIntosh PlanFreeport 2021 PlanFreeport 2019 PlanChlor Alkali 2016 PlanProductivity Plan
($ in millions)
Write-off of equipment and facility$— $— $58.9 $78.1 $— $137.0 
Employee severance and related benefit costs— — 2.1 6.7 10.3 19.1 
Facility exit costs— 6.5 5.6 53.1 — 65.2 
Employee relocation costs— — — 1.7 — 1.7 
Lease and other contract termination costs5.6 — — 42.7 — 48.3 
Total cumulative restructuring charges$5.6 $6.5 $66.6 $182.3 $10.3 $271.3 

As of December 31, 2021, we have incurred cash expenditures of $120.9 million and non-cash charges of $138.1 million related to these restructuring actions.  The remaining balance of $12.3 million is expected to be paid out through 2028.