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SEGMENT INFORMATION
12 Months Ended
Apr. 29, 2018
Segment Reporting [Abstract]  
SEGMENT INFORMATION
18. SEGMENT INFORMATION

The company’s operations are classified into two business segments: mattress fabrics and upholstery fabrics. The mattress fabrics segment manufacturers, sources, and sells fabrics and mattress covers to bedding manufacturers. The upholstery fabrics segment manufacturers, sources, and sells fabrics primarily to residential and commercial furniture manufacturers.

Net sales denominated in U.S. dollars accounted for 90%, 92% and 93% of total consolidated net sales in fiscal 2018, 2017, and 2016, respectively. International sales accounted for 23% of net sales in fiscal 2018 and 22% of net sales in fiscal years 2017 and 2016, and are summarized by geographic area as follows:

 

(dollars in thousands)

   2018      2017      2016  

north america (excluding USA) (1)

   $ 27,844        29,995        31,667  

far east and asia (2)

     40,671        34,695        31,927  

all other areas

     5,681        3,618        4,336  
  

 

 

    

 

 

    

 

 

 
   $ 74,196        68,308        67,930  
  

 

 

    

 

 

    

 

 

 

 

(1) Of this amount, $21.9 million, $22.3 million, and $24.2 million are attributable to shipments to Mexico in fiscal 2018, 2017, and 2016, respectively.
(2) Of this amount $32.6 million, $26.6 million, and $23.1 million are attributable to shipments to China in fiscal 2018, 2017, and 2016, respectively.

 

Sales are attributed to individual countries based upon location that the company ships its products to for delivery to customers.

The company evaluates the operating performance of its segments based upon income from operations before certain unallocated corporate expenses, and other non-recurring items. Cost of sales in both segments include costs to manufacture or source our products, including costs such as raw material and finished goods purchases, direct and indirect labor, overhead and incoming freight charges. Unallocated corporate expenses primarily represent compensation and benefits for certain executive officers, all costs related to being a public company, and other miscellaneous expenses. Segment assets include assets used in operations of each segment and primarily consist of accounts receivable, inventories, and property, plant, and equipment. The mattress fabrics segment also includes in segment assets, goodwill, an investment in an unconsolidated joint venture, a non-compete agreement and customer relationships associated with an acquisition. The upholstery fabrics segment also includes in segment assets goodwill, customer relationships, and tradename associated with the acquisition of Read Window Products, LLC. (see note 2 for further details).

Statements of operations for the company’s operating segments are as follows:

 

(dollars in thousands)

   2018      2017      2016  

net sales:

        

upholstery fabrics

   $ 131,128        118,739        126,441  

mattress fabrics

     192,597        190,805        186,419  
  

 

 

    

 

 

    

 

 

 
   $ 323,725        309,544        312,860  
  

 

 

    

 

 

    

 

 

 

gross profit:

        

upholstery fabrics

   $ 25,836        26,170        26,393  

mattress fabrics

     38,797        43,065        38,718  
  

 

 

    

 

 

    

 

 

 
   $ 64,633        69,235        65,111  
  

 

 

    

 

 

    

 

 

 

(dollars in thousands)

   2018      2017      2016  

selling, general, and administrative expenses:

        

upholstery fabrics

   $ 14,881        15,079        15,094  

mattress fabrics

     12,935        13,685        12,223  

unallocated corporate

     9,356        10,393        9,456  
  

 

 

    

 

 

    

 

 

 

total selling, general, and administrative expenses

   $ 37,172        39,157        36,773  
  

 

 

    

 

 

    

 

 

 

Income from operations:

        

upholstery fabrics

   $ 10,956        11,091        11,298  

mattress fabrics

     25,861        29,380        26,496  
  

 

 

    

 

 

    

 

 

 

total segment income from operations

     36,817        40,471        37,794  

unallocated corporate expenses

     (9,356      (10,393      (9,456
  

 

 

    

 

 

    

 

 

 

total income from operations

     27,461        30,078        28,338  

interest expense

     (94      —          —    

interest income

     534        299        176  

other expense

     (1,018      (681      (616
  

 

 

    

 

 

    

 

 

 

income before income taxes

   $ 26,883        29,696        27,898  
  

 

 

    

 

 

    

 

 

 

 

One customer within the upholstery fabrics segment represented 12%, 11%, and 13% of consolidated net sales in fiscal 2018, 2017 and 2016, respectively. One customer within the mattress fabrics segment represented 13% of consolidated net sales in fiscal 2018, 2017, and 2016, respectively. One customer within the upholstery fabrics segment accounted for 13% of the net accounts receivable balance as of April 29, 2018 and no customers within the upholstery fabrics segment accounted for 10% or more of net accounts receivable as of April 30, 2017. Two customers within the mattress fabrics segment accounted for 20% and 22% of the net accounts receivable balance as of April 29, 2018 and April 30, 2017, respectively.

The hourly employees at our manufacturing facility in Canada (approximately 12% of our workforce) are represented by a local, unaffiliated union. The collective bargaining agreement for these employees expires on February 1, 2020. We are not aware of any efforts to organize any more of our employees, and we believe our relations with our employees are good.

Balance sheet information for the company’s operating segments follow:

 

(dollars in thousands)

   2018     2017     2016  

segment assets

      

mattress fabrics

      

current assets (1)

   $ 43,935       47,038       43,472  

non-compete agreements, net

     753       828       903  

customer relationships

     613       664       715  

goodwill

     11,462       11,462       11,462  

investment in unconsolidated joint venture

     1,501       1,106       —    

property, plant, and equipment

     48,797  (2)      48,916  (3)      37,480  (4) 
  

 

 

   

 

 

   

 

 

 

total mattress fabrics assets

   $ 107,061       110,014       94,032  
  

 

 

   

 

 

   

 

 

 

upholstery fabrics

      

current assets (1)

   $ 35,826       29,021       26,540  

customer relationships

     2,226       —         —    

tradename

     683       —         —    

goodwill

     2,107       —         —    

property, plant, and equipment

     2,445  (5)      1,879  (6)      1,564  (7) 
  

 

 

   

 

 

   

 

 

 

total upholstery fabrics assets

   $ 43,287       30,900       28,104  
  

 

 

   

 

 

   

 

 

 

total segment assets

     150,348       140,914       122,136  

non-segment assets

      

cash and cash equivalents

     21,228       20,795       37,787  

short-term investments – available for sale

     2,451       2,443       4,359  

short-term investments – held-to-maturity

     25,759       —         —    

income taxes receivable

     —         —         155  

deferred income taxes

     1,458       419       2,319  

other current assets

     2,870       2,894       2,477  

property, plant, and equipment

     552  (8)      856  (8)      929  (8) 

long-term investments - held-to-maturity

     5,035       30,945       —    

long-term investments - rabbi trust

     7,326       5,466       4,025  

other assets

     957       902       955  
  

 

 

   

 

 

   

 

 

 

total assets

   $ 217,984       205,634       175,142  
  

 

 

   

 

 

   

 

 

 

 

capital expenditures (9):

        

mattress fabrics

   $ 6,713        17,689        9,666  

upholstery fabrics

     488        822        626  

unallocated corporate

     238        260        416  
  

 

 

    

 

 

    

 

 

 
   $ 7,439        18,771        10,708  
  

 

 

    

 

 

    

 

 

 

depreciation expense

        

mattress fabrics

   $ 6,850        6,245        5,837  

upholstery fabrics

     822        840        834  
  

 

 

    

 

 

    

 

 

 

total segment depreciation expense

   $ 7,672        7,085        6,671  
  

 

 

    

 

 

    

 

 

 

 

(1) Current assets represent accounts receivable and inventory.
(2) The $48.8 million at April 29, 2018, represents property, plant, and equipment located in the U.S. of $35.4 million and located in Canada of $13.4 million.
(3) The $48.9 million at April 30, 2017, represents property, plant, and equipment located in the U.S. of $34.0 million and located in Canada of $14.9 million.
(4) The $37.5 million at May 1, 2016, represents property, plant, and equipment located in the U.S. of $24.8 million and located in Canada of $12.7 million.
(5) The $2.4 million at April 29, 2018, represents property, plant, and equipment located in the U.S. of $1.8 million and located in China of $661.
(6) The $1.9 million at April 30, 2017, represents property, plant, and equipment located in the U.S. of $1.2 million and located in China of $655.
(7) The $1.6 million at May 1, 2016, represents property, plant, and equipment located in the U.S. of $893 and located in China of $671.
(8) The $552, $856, and $929 balance at April 29, 2018, April 30, 2017, and May 1, 2016, represent property, plant, and equipment associated with unallocated corporate departments and corporate departments shared by both the mattress and upholstery fabric segments located in the U.S.
(9) Capital expenditure amounts are stated on an accrual basis. See Consolidated Statement of Cash Flows for capital expenditure amounts on a cash basis.