-----BEGIN PRIVACY-ENHANCED MESSAGE----- Proc-Type: 2001,MIC-CLEAR Originator-Name: webmaster@www.sec.gov Originator-Key-Asymmetric: MFgwCgYEVQgBAQICAf8DSgAwRwJAW2sNKK9AVtBzYZmr6aGjlWyK3XmZv3dTINen TWSM7vrzLADbmYQaionwg5sDW3P6oaM5D3tdezXMm7z1T+B+twIDAQAB MIC-Info: RSA-MD5,RSA, NDQRZ/NXAtZMX7sQ8XaznoKVPjqtohvAqqsVY+CbMnzQlXWxvw1G9wd9DSAgqKbE PN9HHfHLPfZpiCbASGCfqQ== 0000067517-04-000006.txt : 20040315 0000067517-04-000006.hdr.sgml : 20040315 20040315102841 ACCESSION NUMBER: 0000067517-04-000006 CONFORMED SUBMISSION TYPE: 10-K PUBLIC DOCUMENT COUNT: 8 CONFORMED PERIOD OF REPORT: 20031231 FILED AS OF DATE: 20040315 FILER: COMPANY DATA: COMPANY CONFORMED NAME: MONARCH CEMENT CO CENTRAL INDEX KEY: 0000067517 STANDARD INDUSTRIAL CLASSIFICATION: CONCRETE GYPSUM PLASTER PRODUCTS [3270] IRS NUMBER: 480340590 STATE OF INCORPORATION: KS FISCAL YEAR END: 1231 FILING VALUES: FORM TYPE: 10-K SEC ACT: 1934 Act SEC FILE NUMBER: 000-02757 FILM NUMBER: 04667977 BUSINESS ADDRESS: STREET 1: P O BOX 1000 CITY: HUMBOLDT STATE: KS ZIP: 66748 BUSINESS PHONE: 6204732225 10-K 1 edg10k03.txt FORM 10-K UNITED STATES Securities and Exchange Commission Washington, D.C. 20549 (Mark One) [X] ANNUAL REPORT PURSUANT TO SECTION 13 or 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the fiscal year ended December 31, 2003, or [ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from __________ to __________ Commission File Number 0-2757 THE MONARCH CEMENT COMPANY (Exact name of registrant, as specified in its charter) Kansas 48-0340590 (State of incorporation) (IRS employer identification) P.O. Box 1000, Humboldt, Kansas 66748-0900 (Address of principal executive offices, including zip code) Registrant's telephone number, including area code: 620-473-2222 Securities registered pursuant to Section 12(b) of the Act: None Securities registered pursuant to Section 12(g) of the Act: Title of Class: Capital Stock, par value $2.50 per share Class B Capital Stock, par value $2.50 per share Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No______ Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [X] Indicate by check mark whether the registrant is an accelerated filer (as defined in Rule 12b-2 of the Act). Yes No X The aggregate market value of the voting and non-voting common equity held by non-affiliates computed by reference to the average bid and ask prices of such shares as of the last business day of the registrant's most recently completed second fiscal quarter was $55,495,628. As of February 20, 2004, the registrant had outstanding 2,389,411 shares of Capital Stock, par value $2.50 per share, and 1,637,547 shares of Class B Capital Stock, par value $2.50 per share. DOCUMENTS INCORPORATED BY REFERENCE Portions of the following documents are incorporated by reference into the indicated parts of this report: (1) the registrant's annual report to stockholders for the year ended December 31, 2003 - Parts I, II and IV of Form 10-K and (2) the registrant's definitive proxy statement prepared in connection with the annual meeting of stockholders to be held on April 14, 2004 - Parts II and III of Form 10-K. PART I Item 1. Business Reference is hereby made to pages 1, 2, 23 and 24 of The Monarch Cement Company's 2003 annual report to stockholders (filed herewith as Exhibit 13) for a description of the Company's business, including information regarding lines of business. Such information is hereby incorporated herein by reference. In addition, we submit the following information: The Company did not introduce any new products nor begin to do business in a new industry segment during 2003. The Company owns and operates quarries located near its Humboldt, Kansas plant. Such quarries contain all essential raw materials presently used by the Company. The Company's total reserves, including these quarries and other property located near the plant, are estimated to be sufficient to maintain operations at the Humboldt plant's present capacity for more than 50 years. The Company's products are marketed under registered trademarks using the name "MONARCH". The Company's operations are not materially dependent on any trademarks, franchises, patents or on any licenses relating to the use thereof. Portland cement is the basic material used in the production of ready-mixed concrete that is used in highway, bridge and building construction. These construction activities are seasonal in nature. During winter months when the ground is frozen, groundwork preparation cannot be completed. Cold temperatures affect concrete set-time, strength and durability, limiting its use in winter months. Dry ground conditions are also required for construction activities to proceed. During the summer, winds and warmer temperatures tend to dry the ground quicker creating fewer delays in construction projects. Variations in weather conditions from year-to-year significantly affect the demand for our products during any particular quarter; however, our Company's highest revenue and earnings historically occur in its second and third fiscal quarters, April through September. It is necessary for the Company to invest a significant portion of its working capital in inventories. At December 31, 2003 the Company had inventories as follows: Cement . . . . . . . . . . . . . . . $ 2,553,258 Work in process. . . . . . . . . . . 919,646 Fuel, gypsum and other materials . . 5,582,318 Operating and maintenance supplies . 7,063,030 Total. . . . . . . . . . . $16,118,252
The Company is heavily dependent upon the construction industry and is directly affected by the level of activity in that industry. However, no customer accounted for 10% or more of the Company's consolidated net revenue during 2003, 2002 or 2001. Backlog of customers' orders is not a material factor in the Company's business. The Company has no contracts that are subject to renegotiation of profits or termination thereof at the election of the government. The manufacture and sale of cement and ready-mixed concrete are extremely competitive enterprises. A number of producers, including several nationwide manufacturers, compete for business with the Company in its market area. The Company is not a significant factor in the nationwide portland cement or ready-mixed concrete business but does constitute a significant market factor for cement in its market area. Cement generally is produced to meet standard specifications and there is little differentiation between the products sold by the Company and its competitors. Accordingly, competition exists primarily in the areas of price and customer service. The Company did not spend a material amount in the last three fiscal years on Company sponsored research and development. However, the Company is a member of the Portland Cement Association which conducts research for the cement industry. The Company has, during the past several years, made substantial capital expenditures for pollution control equipment. The Company also incurs normal operating and maintenance expenditures in connection with its pollution control equipment. At December 31, 2003, the Company and its subsidiaries employed approximately 650 employees including 275 hourly non-union employees, 235 hourly union employees, and 140 salaried employees, which included plant supervisory personnel, sales and executive staff. The Company has a good working relationship with its employees and has been successful in negotiating multiyear union contracts without work stoppages. All of the Company's operations and sales are in one geographic area consisting primarily of the State of Kansas, the State of Iowa, southeast Nebraska, western Missouri, northwest Arkansas and northern Oklahoma. Item 2. Properties The Company's corporate offices and cement plant, including equipment and raw materials are located at Humboldt, Kansas, approximately 110 miles southwest of Kansas City, Missouri. The Company owns approximately 5,000 acres of land on which the Humboldt plant, offices and all essential raw materials are located. This plant has a present annual capacity of 875,000 tons of cement. The Company believes that this plant and equipment are suitable and adequate for its current level of operations; however, due to recent and projected market demands, the Company began updating its equipment to improve efficiency and increase capacity. We have completed the installation of a precalciner and clinker cooler on one of our preheater kilns and have purchase a precalciner and clinker cooler to increase production through our second preheater kiln. We have postponed the installation of this equipment until market projections indicate the need for this additional kiln capacity. The installation of this equipment would allow the Company to produce in excess of one million tons of cement per year. Producing at that level, raw material reserves are estimated to be sufficient to maintain operations at this plant for more than 50 years. Reference is hereby made to pages 6 and 7 of the Company's 2003 annual report to stockholders (filed herewith as Exhibit 13) for a description of the Company's capital resources and expansion plans. Such information is hereby incorporated herein by reference. The Company also owns approximately 250 acres of land in Des Moines, Iowa on which it operates a cement terminal. The Company transfers cement produced in Humboldt, Kansas to this terminal for distribution to Iowa customers. The Company also owns, but is not currently operating, a rock quarry located near Earlham, Iowa, approximately 30 miles west of Des Moines, Iowa. Approximately 300 acres of this 400 acre tract was previously quarried. The Company owns various companies which sell ready-mixed concrete, concrete products and sundry building materials in metropolitan areas within the Humboldt cement plant's primary market. Various equipment and facility improvements in this line of business ensure these plants are suitable and adequate for their current level of operations and provide for increases in market demand. Individual locations do not have a material affect on the Company's overall operations. Item 3. Legal Proceedings The Company was not a party to any material legal proceedings during 2003. Item 4. Submission of Matters to a Vote of Security Holders The Company did not submit any matter to a vote of security holders, through the solicitation of proxies or otherwise, during the fourth quarter of 2003. PART II Item 5. Market for Registrant's Common Equity and Related Stockholder Matters Pursuant to General Instruction G(2) to Form 10-K, the information required by this Item is incorporated herein by reference to the material responsive to this Item on page 9 of the Company's 2003 annual report to stockholders. In addition we submit the following: The Company does not have any compensation plans or individual compensation arrangements under which equity securities of the registrant are authorized for issuance to employees or non-employees. Item 6. Selected Financial Data Pursuant to General Instruction G(2) to Form 10-K, the information required by this Item is incorporated herein by reference to the material responsive to this Item on page 1 of the Company's 2003 annual report to stockholders. Item 7. Management's Discussion and Analysis of Financial Condition and Results of Operations Pursuant to General Instruction G(2) to Form 10-K, the information required by this Item is incorporated herein by reference to the material responsive to this Item on pages 2 through 9 of the Company's 2003 annual report to stockholders. Item 7A. Quantitative and Qualitative Disclosures About Market Risk The Company is exposed to various market risks, including equity investment prices. The Company has $11,502,902 of equity securities as of December 31, 2003. These investments are not hedged and are exposed to the risk of changing market prices. The Company classifies these securities as "available-for-sale" for accounting purposes and marks them to market on the balance sheet at the end of each period. Management estimates that its investments will generally be consistent with trends and movements of the overall stock market excluding any unusual situations. An immediate 10% change in the market price of our equity securities would have a $690,000 effect on comprehensive income. The Company also has $21,741,459 of bank loans as of December 31, 2003. Interest rates on the Company's advancing term loan and line of credit are variable and are based on the JP Morgan Chase prime rate less 1.25% and ..75%, respectively. Item 8. Financial Statements and Supplementary Data Pursuant to General Instruction G(2) to Form 10-K, the information required by this Item is incorporated herein by reference to the material responsive to this Item on pages 10 through 26 of the Company's 2003 annual report to stockholders. Item 9. Changes in and Disagreements With Accountants on Accounting and Financial Disclosure Pursuant to General Instruction G(3) to Form 10-K, the information required by this Item is incorporated herein by reference to the material responsive to this Item on pages 13 and 14 of the Company's definitive proxy statement prepared in connection with its 2004 annual meeting of stockholders pursuant to Regulation 14A and previously filed with the Commission. PART III Item 10. Directors and Executive Officers of the Registrant Pursuant to General Instruction G(3) to Form 10-K, the information required by this Item is incorporated herein by reference to the material responsive to this Item on pages 4 through 6 of the Company's definitive proxy statement prepared in connection with its 2004 annual meeting of stockholders pursuant to Regulation 14A and previously filed with the Commission. Item 11. Executive Compensation Pursuant to General Instruction G(3) to Form 10-K, the information required by this Item is incorporated herein by reference to the material responsive to this Item on pages 8 through 11 (except for the information set forth under the heading "Board of Directors' Report on Executive Compensation" which is expressly excluded from such incorporation) of the Company's definitive proxy statement prepared in connection with its 2004 annual meeting of stockholders pursuant to regulation 14A and previously filed with the Commission. Item 12. Security Ownership of Certain Beneficial Owners and Management Pursuant to General Instruction G(3) to Form 10-K, the information required by this Item is incorporated herein by reference to the material responsive to this Item on pages 7 and 8 of the Company's definitive proxy statement prepared in connection with its 2004 annual meeting of stockholders pursuant to Regulation 14A and previously filed with the Commission. Item 13. Certain Relationships and Related Transactions Pursuant to General Instruction G(3) to Form 10-K, the information required by this Item is incorporated herein by reference to the material responsive to this Item on page 9 of the Company's definitive proxy statement prepared in connection with its 2004 annual meeting of stockholders pursuant to Regulation 14A and previously filed with the Commission. Item 14. Controls and Procedures The Company maintains disclosure controls and procedures (as defined in Rules 13a-5(e) and 15d-15(e) under the Exchange Act) that are designed to ensure that information required to be disclosed in the Company's reports under the Exchange Act is recorded, processed, summarized and reported within the time periods specified in the rules and forms of the Securities and Exchange Commission, and that such information is accumulated and communicated to the Company's management, including its President and Chief Financial Officer, as appropriate, to allow timely decisions regarding required disclosures. Any controls and procedures, no matter how well designed and operated, can provide only reasonable assurance of achieving the desired control objectives. The Company's management, including its President and Chairman of the Board of Directors and Chief Financial Officer, evaluated the effectiveness of the design and operation of its disclosure controls and procedures within 90 days of the filing date of this Annual Report on Form 10-K. Based on this evaluation, the Company's President and Chairman of the Board of Directors and Chief Financial Officer have concluded that the design and operation of these disclosure controls and procedures are effective. There has been no change in the Company's internal control over financial reporting during the quarter ended December 31, 2003 that has materially affected, or is reasonably likely to materially affect, the Company's internal control over financial reporting. PART IV Item 15. Exhibits, Financial Statement Schedules, and Reports on Form 8-K Financial Statements The reports of Independent Public Accountants--BKD, LLP and Arthur Andersen LLP; the Consolidated Balance Sheets--December 31, 2003 and 2002; the Consolidated Statements of Income for the Years Ended December 31, 2003, 2002 and 2001; the Consolidated Statements of Comprehensive Income for the Years Ended December 31, 2003, 2002 and 2001; the Consolidated Statements of Stockholders' Investment for the Years Ended December 31, 2003, 2002 and 2001; the Consolidated Statements of Cash Flows for the Years Ended December 31, 2003, 2002 and 2001; and the Notes to Consolidated Financial Statements are incorporated by reference in Item 8 to this report from the Company's 2003 annual report to stockholders on pages 10 through 26. Supporting Schedules Schedule II -- Valuation and Qualifying Accounts Exhibits 3(i) Articles of Incorporation. (Filed with the Company's Annual Report on Form 10-K for the year ended December 31, 1994 (File No. 0-2757) as Exhibit 3(i) and incorporated herein by reference.) 3(ii) By-laws. (Filed with the Company's Annual Report on Form 10-K for the year ended December 31, 1994 (File No. 0-2757) as Exhibit 3(ii) and incorporated herein by reference.) 10.1 Loan agreement dated January 1, 2001, between the Bank of Oklahoma N.A. and The Monarch Cement Company. (Filed with the Company's Quarterly Report on Form 10-Q for the quarter ended September 30, 2001 (File No. 0-2757) as Exhibit 10.1 and incorporated herein by reference.) 10.1(a) First amendment to agreement dated January 1, 2001, between the Bank of Oklahoma N.A. and The Monarch Cement Company. (Filed with the Company's Annual Report on Form 10-K for the year ended December 31, 2002 (File No. 0-2757) as Exhibit 10.1(a) and incorporated herein by reference.) 10.1(b) Second amendment to agreement dated January 1, 2001, between the Bank of Oklahoma N.A. and The Monarch Cement Company as amended by first amendment dated December 31, 2002. 13 2003 Annual Report to Stockholders. 16(a) Letter re change in certifying public accountant. (Filed with the Company's report on Form 8-K, May 15, 2002 (File No. 0-2757) as Exhibit 16 and incorporated herein by reference.) 16(b) Letter re change in certifying public accountant. (Filed with the Company's report on Form 8-K, August 12, 2002 (File No. 0-2757) as Exhibit 16 and incorporated herein by reference.) 21 Subsidiaries of the Registrant. 31.1 Certificate of the President and Chairman of the Board pursuant to Section 13a-14(a)/15d-14(a) of the Securities Exchange Act of 1934. 31.2 Certificate of the Chief Financial Officer pursuant to Section 13a-14(a)/15d-14(a) of the Securities Exchange Act of 1934. 32.1 18 U.S.C. Section 1350 Certificate of the President and Chairman of the Board dated March 15, 2004. 32.2 18 U.S.C. Section 1350 Certificate of the Chief Financial Officer dated March 15, 2004. Form 8-K There were no Form 8-K reports filed during the last quarter of 2003 (October 1, 2003 through December 31, 2003). S I G N A T U R E S Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized. The Monarch Cement Company (Registrant) By: /s/ Walter H. Wulf, Jr. Walter H. Wulf, Jr. President Date: March 15, 2004 Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by the following persons on behalf of the registrant and in the capacities and on the dates indicated. By: /s/ Jack R. Callahan By: /s/ Gayle C. McMillen Jack R. Callahan Gayle C. McMillen Director Director Date: March 15, 2004 Date: March 15, 2004 By: /s/ Ronald E. Callaway By: /s/ Byron K. Radcliff Ronald E. Callaway Byron K. Radcliff Director Director Date: March 15, 2004 Date: March 15, 2004 By: /s/ David L. Deffner By: /s/ Walter H. Wulf, Jr. David L. Deffner Walter H. Wulf, Jr. Director President, Principal Executive Officer and Director Date: March 15, 2004 Date: March 15, 2004 By: /s/ Robert M. Kissick By: /s/ Debra P. Roe Robert M. Kissick Debra P. Roe, CPA Director Chief Financial Officer Date: March 15, 2004 Date: March 15, 2004 Report of Independent Accountants' on Financial Statement Schedules Board of Directors and Stockholders The Monarch Cement Company Humboldt, Kansas In connection with our audits of the consolidated financial statements of The Monarch Cement Company for the years ended December 31, 2003 and 2002, we have also audited the following financial statement schedules. These financial statement schedules are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statement schedules based on our audits of the basic consolidated financial statements. These schedules are presented for purposes of complying with the Securities and Exchange Commission's rules and regulations and are not a required part of the consolidated financial statements. In our opinion, the 2003 and 2002 financial statement schedules referred to above, when considered in relation to the 2003 and 2002 basic consolidated financial statements taken as a whole, present fairly, in all material respects, the information required to be included therein. The financial statement schedule for the year ended December 31, 2001, was audited by other accountants who have ceased operations. Their report dated February 22, 2002, expressed an unqualified opinion on such financial statement schedule in relation to the basic consolidated financial statements for the year ended December 31, 2001, taken as a whole. BKD, LLP Kansas City, Missouri February 13, 2004 REPORT OF INDEPENDENT PUBLIC ACCOUNTANTS To the Board of Directors and Stockholders of The Monarch Cement Company We have audited in accordance with auditing standards generally accepted in the United States, the consolidated financial statements included in The Monarch Cement Company's annual report to shareholders incorporated by reference in this Form 10-K, and have issued our report thereon dated February 22, 2002. Our audit was made for the purpose of forming an opinion on those statements taken as a whole. The Schedule of Valuation and Qualifying Accounts (Schedule II) is the responsibility of the Company's management and is presented for purposes of complying with the Securities Exchange Commission's rules and is not part of the basic consolidated financial statements. The schedule has been subjected to the auditing procedures applied in the audit of the basic financial statements and, in our opinion, fairly states in all material respects the financial data required to be set forth therein in relation to the basic financial statements taken as a whole. Arthur Andersen LLP Kansas City, Missouri, February 22, 2002 * The report is a copy of the previously issued report. * The predecessor auditor has not reissued the report. THE MONARCH CEMENT COMPANY AND SUBSIDIARIES SCHEDULE II -- VALUATION AND QUALIFYING ACCOUNTS FOR THE THREE YEARS ENDED DECEMBER 31, 2003
Additions Balance at Charged to Deduction Balance Beginning Costs and from at End Description of Period Expenses Reserves of Period (1) For the Year Ended December 31, 2003: Reserve for doubtful accounts $644,000 $ 26,000 $ 79,000 $591,000 For the Year Ended December 31, 2002: Reserve for doubtful accounts $493,000 $468,000 $317,000 $644,000 For the Year Ended December 31, 2001: Reserve for doubtful accounts $375,000 $199,000 $ 81,000 $493,000 (1) Writeoff of uncollectible accounts, net of collections on accounts previously written off.
EXHIBIT INDEX Exhibit Number Description 3(i) Articles of Incorporation. (Filed with the Company's Annual Report on Form 10-K for the year ended December 31, 1994 (File No. 0-2757) as Exhibit 3(i) and incorporated herein by reference.) 3(ii) By-laws. (Filed with the Company's Annual Report on Form 10-K for the year ended December 31, 1994 (File No. 0-2757) as Exhibit 3(ii) and incorporated herein by reference.) 10.1 Loan agreement dated January 1, 2001, between the Bank of Oklahoma N.A. and The Monarch Cement Company. (Filed with the Company's Quarterly Report on Form 10-Q for the quarter ended September 30, 2001 (File No. 0-2757) as Exhibit 10.1 and incorporated herein by reference.) 10.1(a) First amendment to agreement dated January 1, 2001, between the Bank of Oklahoma N.A. and The Monarch Cement Company. (Filed with the Company's Annual Report on Form 10-K for the year ended December 31, 2002 (File No. 0-2757) as Exhibit 10.1(a) and incorporated herein by reference.) 10.1(b) Second amendment to agreement dated January 1, 2001, between the Bank of Oklahoma N.A and The Monarch Cement Company, as amended by first amendment dated December 31, 2002. 13 2003 Annual Report to Stockholders. 16(a) Letter re change in certifying public accountant. (Filed with the Company's report on Form 8-K, May 15, 2002 (File No. 0-2757) as Exhibit 16 and incorporated herein by reference.) 16(b) Letter re change in certifying public accountant. (Filed with the Company's report on Form 8-K, August 12, 2002 (File No. 0-2757) as Exhibit 16 and incorporated herein by reference.) 21 Subsidiaries of the Registrant. 31.1 Certificate of the President and Chairman of the Board pursuant to Section 13a-14(a)/15d-14(a) of the Securities Exchange Act of 1934. 31.2 Certificate of the Chief Financial Officer pursuant to Section 13a-14(a)/15d-14(a) of the Securities Exchange Act of 1934. 32.1 18 U.S.C. Section 1350 Certificate of the President and Chairman of the Board dated March 15, 2004. 32.2 18 U.S.C. Section 1350 Certificate of the Chief Financial Officer dated March 15, 2004.
EX-10.1(B) 3 exh101b03.txt Exhibit 10.1(b) BANK OF OKLAHOMA N.A. Jane P. Faulkenberry Senior Vice President Bank of Oklahoma Tower 918-588-6272 P 0. Box 2300 FAX: 918-280-3368 Tulsa, Oklahoma 74192 Jfaulkenberry@bokf.com January 1, 2004 Ms. Debra Roe Chief Financial Officer The Monarch Cement Company 449 1200 Street Humboldt, KS 66748 RE: Second Amendment to Agreement dated January 1, 2001 between The Monarch Cement Company ("Borrower") and Bank of Oklahoma, N.A. ("Lender") in the aggregate amount of $35,000,000 (the "Loan Agreement"), as amended by First Amendment dated December 31, 2002. Dear Debbie: Bank of Oklahoma, N.A. ("Lender") is pleased to renew the $10,000,000 Revolving Line of Credit ("Revolving Line") subject to the terms of this letter amendment ("Second Amendment"). Section 2 of the Loan Agreement is hereby deleted and replaced with the following: 1. The Revolving Line. Lender agrees to loan Borrower up to $10,000,000 as Borrower may from time to time request as evidenced by a promissory note in the form attached as Exhibit A, maturing on December 31, 2004 (which together with any extensions, renewals and changes in form thereof, is hereinafter referred to as the "Line Note"). Advances under the Line Note shall be used for working capital and general corporate purposes, including issuance of letters of credit. 1.1. Provided there is no Event of Default, Borrower may advance, pay down, and re-advance funds on the Line Note. 1.2. Letters of Credit shall be issued pursuant to Lender's standard procedure, upon receipt by Lender of an application; provided that (a) no event of default has occurred and is continuing, and (b) the requested letter of credit will not expire after the maturity date of the Line Note. Borrower shall pay all standard fees and costs charged by Lender in connection with the issuance of Letters of Credit. Lender shall be reimbursed for drawings under the Letters of Credit either by Borrower or by an advance on the Line Note. 1.3. Borrower may prepay the Revolving Line in whole or part at any time without penalty. 1.4. Interest shall accrue and be payable quarterly as set forth in the Line Note at a floating interest rate of J.P. Morgan Chase prime rate less ..75%. The outstanding principal balance plus accrued interest shall be payable at maturity date of December 31, 2004. TERMS AND CONDITIONS: Unless otherwise agreed to in writing by Lender, all terms and conditions, representations, and warranties of Borrower in the Loan Agreement, as amended, remain in full force and effect. In addition to the terms of the Loan Agreement, as amended, Borrower consents to the provisions of the Term Note and the Line Note; provided however, that to the extent any conflict exists between the Loan Agreement and the Notes, then the Loan Agreement shall be controlling. LENDER BORROWER Bank of Oklahoma, N.A. The Monarch Cement Company By: /s/ Jane Faulkenberry By: /s/ Walter H. Wulf, Jr. Name: Jane Faulkenberry Name: Walter H. Wulf, Jr. Title: Senior Vice President Title: President 1 EX-13 4 anrpt03.txt 2003 ANNUAL REPORT THE MONARCH CEMENT COMPANY March 15, 2004 ANNUAL REPORT TO STOCKHOLDERS The year 2003 was a challenging year for Monarch and its subsidiaries. Compared to recent years when we have repeatedly reported record sales, 2003 sales appear somewhat disappointing; however, taken in perspective, 2003 sales were still the third highest in company history. Reduced construction activity, coupled with additional production capacity in our market area increased competition for all of our products. As competition increased, we placed our emphasis on maintaining our regular customer base, while pricing highway and other major projects at levels that would enable us to maintain an acceptable profit margin. The result was a decrease in sales volume, which combined with increasing costs of insurance and other general overhead costs resulted in lower earnings for the year. We are encouraged by the improvement in the stock market and other signs of economic recovery on a national basis and by the Portland Cement Association's (PCA) prediction of a modest increase in cement consumption in 2004. Although the timing of the economic recovery in our market area is still uncertain, we are optimistic that we will participate in modest improvement in volume in our market area during 2004, allowing us to more fully utilize our production facilities. We are currently installing a coal firing system on our precalciner kiln. This latest capital project will enhance the expanded production capacity completed in 2001 and will continue our efforts to be a low cost producer of top quality products. We are preparing to complete the installation of a second precalciner to further increase our production capacity; however the timing of this addition is dependent on several factors, with market predictions being the primary factor. Assuming the PCA's projected demand in its five year forecast is accurate, this project will need to be completed by the end of 2006. As we complete this year, we thank our customers for their loyalty and express our appreciation to our stockholders for their steadfast confidence in our Company. Special recognition is also due our employees whose efforts continue to contribute to our success. Most importantly, we thank our Heavenly Father for His blessings and support which have enabled us to achieve the results displayed in this report and for His guidance in meeting the challenges ahead. We wish to invite you, our stockholders, to attend Monarch's annual meeting to be held at 2:00 p.m. on April 14, 2004 in the corporate office at 449 1200 Street, Humboldt, Kansas. Thank you for your support throughout the years and God Bless. WALTER H. WULF, JR. President and Chairman of the Board THE MONARCH CEMENT COMPANY AND SUBSIDIARIES SELECTED FINANCIAL DATA FOR THE FIVE YEARS ENDED DECEMBER 31, 2003 (Dollar amounts in thousands except per share data)
2003 2002 2001 2000 1999 Net sales . . . . . . . . . $122,028 $134,550 $126,352 $119,362 $111,624 Net income. . . . . . . . . $ 3,820 $ 5,903 $ 8,151 $ 10,499 $ 9,654 Net income per share. . . . $.95 $1.47 $2.01 $2.55 $2.32 Total assets. . . . . . . . $129,832 $133,506 $126,638 $ 96,102 $ 89,824 Long-term obligations . . . $ 23,048 $ 26,540 $ 19,900 $ - $ - Cash dividends declared per share . . . . . . . . $.80 $.80 $.80 $.78 $.74 Stockholders' investment per share . . . . . . . . $20.66 $19.70 $19.63 $18.36 $16.75
DESCRIPTION OF THE BUSINESS The Monarch Cement Company (Monarch) was organized as a corporation under the laws of the State of Kansas in 1913 and has been principally engaged, throughout its history, in the manufacture and sale of portland cement. The manufacture of portland cement by Monarch involves the quarrying of clay and limestone and the crushing, drying and blending of these raw materials into the proper chemical ratio. The raw materials are then heated in kilns to 2800o Fahrenheit at which time chemical reactions occur forming a new compound called clinker. After the addition of a small amount of gypsum, the clinker is ground into a very fine powder that is known as portland cement. The term "portland cement" is not a brand name but is a term that distinguishes cement manufactured by this chemical process from natural cement, which is no longer widely used. Portland cement is the basic material used in the production of ready-mixed concrete that is used in highway, bridge and building construction where strength and durability are primary requirements. The Monarch Cement Company and its subsidiaries (the Company) is also in the ready-mixed concrete, concrete products and sundry building materials business. Ready-mixed concrete is manufactured by combining aggregates with portland cement, water and chemical admixtures in batch plants. It is then loaded into mixer trucks and mixed in transit to the construction site where it is placed by the contractor. Concrete products primarily include pre- formed components produced by the Company that are ready for use in the construction of commercial buildings, institutional facilities and parking garages. As used herein, the "Cement Business" refers to our manufacture and sale of cement and "Ready-Mixed Concrete Business" refers to our ready-mixed concrete, concrete products and sundry building materials business. LINES OF BUSINESS The Company is engaged in two lines of business - Cement Business and Ready-Mixed Concrete Business. The marketing area for Monarch's products, which is limited by the relatively high cost of transporting cement, consists primarily of the State of Kansas, the State of Iowa, southeast Nebraska, western Missouri, northwest Arkansas and northern Oklahoma. Included within this area are the metropolitan markets of Des Moines, Iowa; Kansas City, Missouri; Springfield, Missouri; Wichita, Kansas; Omaha, Nebraska; Lincoln, Nebraska and Tulsa, Oklahoma. Sales of cement are made primarily to contractors, ready-mixed concrete plants, concrete products plants, building materials dealers and governmental agencies. Monarch cement is delivered either in bulk or in paper bags and is sold under the "MONARCH" brand name. The cement is distributed both by truck and rail, either common or private carrier. Subsidiaries of Monarch sell ready-mixed concrete, concrete products and sundry building materials in Monarch's primary market. The following table sets forth for the Company's last three fiscal years the percentage of total sales by the (1) Cement Business and (2) Ready-Mixed Concrete Business:
Total Sales December 31, 2003 2002 2001 Cement Business 39.8% 39.8% 41.5% Ready-Mixed Concrete Business 60.2% 60.2% 58.5% 100.0% 100.0% 100.0%
MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS Forward-Looking Statements Certain statements under the caption "Management's Discussion and Analysis of Financial Condition and Results of Operations" and elsewhere in this Annual Report and Form 10-K report filed with the Securities and Exchange Commission constitute "forward-looking information". Except for historical information, the statements made in this report are forward-looking statements that involve risks and uncertainties. You can identify these statements by forward-looking words such as "should", "expect", "anticipate", "believe", "intend", "may", "hope", "forecast" or similar words. In particular, statements with respect to variations in future demand for our products in our market area or the future activity of Kansas highway programs and other major construction projects, the timing, scope, cost and benefits of our proposed and recently completed capital improvements and expansion plans, including the resulting increase in production capacity, our forecasted cement sales, the timing and source of funds for the repayment of our line of credit, and our anticipated increase in solid fuels and electricity required to operate our facilities and equipment are all forward-looking statements. You should be aware that forward-looking statements involve known and unknown risks, uncertainties and other factors that may affect the actual results, performance or achievements expressed or implied by such forward-looking statements. Such factors include, among others: * general economic and business conditions; * competition; * raw material and other operating costs; * costs of capital equipment; * changes in business strategy or expansion plans; * demand for our Company's products; * cyclical and seasonal nature of our business; * the affect of weather on our business; * the affect of environmental and other government regulations; and * the affect of federal and state funding on demand for our products. Results of Operations
Ready-Mixed Cement Concrete Business Business Consolidated FOR THE YEAR ENDED DECEMBER 31, 2003 Sales to unaffiliated customers $48,571,556 $73,456,755 $122,028,311 Income (loss) from operations 5,854,070 (1,199,738) 4,654,332 FOR THE YEAR ENDED DECEMBER 31, 2002 Sales to unaffiliated customers $53,514,889 $81,035,388 $134,550,277 Income from operations 7,746,726 2,052,659 9,799,385 FOR THE YEAR ENDED DECEMBER 31, 2001 Sales to unaffiliated customers $52,484,654 $73,867,012 $126,351,666 Income (loss) from operations 9,751,230 (349,514) 9,401,716
See Note 10 in the Notes to Consolidated Financial Statements for further discussion of each of the Company's reportable operating lines of business. General--Our products are used in residential, commercial and governmental construction. For several years we have experienced continued increases in the demand for our products. The combination of residential, commercial and governmental construction activities resulted in the need for increased production to meet our customers' needs. In response to those needs, we have made investments in our plant and equipment to increase production and improve efficiencies. In 2003 our sales volume was affected by a combination of a slow start for the construction industry due to cold, wet weather conditions, the effects of the economic slowdown in our markets and because we elected to pass up sales opportunities that required significant price concessions. We have not seen any changes in this trend during the first part of 2004. Gross profits in 2003 were affected by higher depreciation costs associated with the additional investment in plant and equipment in recent years, higher insurance costs and reduced utilization of equipment due to lower sales volumes. 2003 Compared to 2002--Consolidated net sales for the year ended December 31, 2003 were $122,028,311, a decrease of $12,521,966 as compared to the year ended December 31, 2002. Sales in our Cement Business were lower by $4,943,333 due primarily to a reduction in volume sold attributable to the factors discussed under "General" above. Our average price per ton of cement sold remained steady in 2003 as compared to 2002. Sales in our Ready-Mixed Concrete Business were lower by $7,578,633 in 2003 compared to 2002, again primarily due to lower sales volumes as discussed under "General" above. Our overall gross profit rate for the year 2003 was 13.7% compared to 15.6% for the year 2002. Gross profit rate in the Cement Business decreased less than .5%. Higher fuel costs due to burning natural gas in our precalciner kiln and higher pension costs due to lower stock market prices at the end of 2002 were offset by slightly lower labor costs as a result of reduced overtime and an increase in the gain on sale of fixed assets that reduced cost of sales. Gross profit rate in the Ready-Mixed Concrete Business decreased 2.8%. This decrease in gross profit rate was primarily due to the reduced utilization of manpower and equipment due to lower sales volumes. Increases in fringe benefits, primarily related to health insurance, and depreciation expense also contributed to the reduction in gross profit rate for this line of business. Selling, general and administrative expenses increased 7.9% during the year 2003 compared to the year 2002. These costs are normally considered fixed costs that do not vary significantly with changes in sales volume. The increases are primarily due to: increases in pension expense as a result of lower stock market prices at the end of 2002; increased corporate insurance costs due primarily to increases in umbrella and general liability rates and the addition of directors' and officers' insurance; rising health care costs; and the addition of sales personnel in the Ready-Mixed Concrete Business. Interest income increased $88,642 during 2003 as compared to the year 2002 primarily due to modest increases in investments. Interest expense decreased $68,204 during 2003 as compared to the year 2002 due to the decrease in bank loans outstanding and a slight reduction in interest rates. The Company utilized these loans for capital improvements and temporary operating funds. "Other, net" increased $1,620,167 for the year 2003 as compared to the year 2002 primarily due to an increase in the amount of gain realized on the sale of other equity investments, an increase in miscellaneous sales, an increase in subsidiary losses allocated to minority interest and a 2002 write- off of obsolete equipment. The effective tax rates for years 2003 and 2002 were 28.9% and 32.4%, respectively. The Company's effective tax rate differs from the federal and state statutory income tax rate primarily due to the effects of percentage depletion and minority interest in consolidated income (loss). 2002 Compared to 2001--Consolidated net sales for the year ended December 31, 2002 were $134,550,277, an increase of $8,198,611 as compared to the year ended December 31, 2001. Cement Business sales were higher by $1,030,235 and Ready-Mixed Concrete Business sales were higher by $7,168,376. Increased construction activity contributed to the higher net sales in both of our businesses. Our overall gross profit rate for the year 2002 was 15.6% compared to 15.5% for the year 2001 with the decline in gross profit in our Cement Business being more than offset by the increase in our Ready-Mixed Concrete Business. Additional depreciation related to facility upgrades completed in 2001 was the primary factor contributing to the Cement Business lower gross profit rate in 2002 as compared to 2001. Higher sales volume in our Ready- Mixed Concrete Business during 2002 as compared to 2001 resulted in better utilization of manpower and equipment and an improvement in gross profit rate. Selling, general and administrative expenses increased 10.6% during the year 2002 compared to the year 2001. These costs are normally considered fixed costs that do not vary significantly with changes in sales volume. However during 2002, the Company hired additional selling and administrative personnel, primarily in the Ready-Mixed Concrete Business. Rising health care costs also contributed to the overall increase in selling, general and administrative expenses. Interest income decreased $286,314 during 2002 as compared to the year 2001. In 2001, the Company received interest on amended state income tax returns. A reduction in short-term investments, as the Company utilized these funds for capital improvements, also contributed to the decline in interest income. Interest expense, net of amount capitalized ($-0- in 2002 and $927,262 in 2001), increased $993,421 during 2002 as compared to the year 2001 primarily due to the increase in bank loans outstanding. The Company utilized these loans for capital improvements. "Other, net" decreased $2,030,933 for the year 2002 as compared to the year 2001 primarily due to a reduction in the amount of gain realized on the 2001 sale of other equity investments, a reduction in subsidiary losses allocated to minority interest and a 2002 write-off of obsolete equipment. The effective tax rates for years 2002 and 2001 were 32.4% and 30.0%, respectively. The Company's effective tax rate differs from the federal and state statutory income tax rate primarily due to the effects of percentage depletion and minority interest in consolidated income (loss). Liquidity We are able to meet our cash needs primarily from a combination of operations and bank loans. Cash increased during the year 2003 primarily due to cash provided by the Company's cement manufacturing operations. Each segment of the cement manufacturing process requires significant investment in major pieces of equipment. Once installed, this equipment, if properly maintained, functions for many years. Generally we spend several million dollars each year on preventative maintenance and equipment repairs; however, capital expenditures vary considerably from year-to-year. A piece of equipment that cost $25 to $30 million may remain in service for fifty years. After a period of time, this equipment may be modified to incorporate the latest technology, increasing its efficiency and production capacity and extending it useful life. In the years Monarch invests in major equipment replacements or enhancements, current operations do not generate enough cash to pay for the improvements requiring us to use our cash on hand or bank financing. As projects are completed, we reduce the amount needed for major capital expenditures allowing us to pay off any outstanding bank loans and accumulate cash for the next major plant improvement. During 2003, Monarch did not embark on any major capital improvements which allowed us to reduce our bank financing and increase our cash and cash equivalents. Although we anticipate an increase in capital expenditures during 2004 (see Capital Resources below), we do not anticipate the need for additional bank financing during 2004, other than on a temporary basis. In December 2003, we renewed our line of credit with a bank for another year. Our current unsecured credit commitment consists of a $25,000,000 advancing term loan maturing December 31, 2005 and a $10,000,000 line of credit maturing December 31, 2004. These loans bear floating interest rates based on JP Morgan Chase prime rate less 1.25% and .75%, respectively. The loan agreement contains a financial covenant related to net worth which the Company was in compliance with at year-end. As of December 31, 2003, we had borrowed $21,741,459 on the advancing term loan and $-0- on the line of credit leaving a balance available on the line of credit of $10,000,000. The average daily interest rate we paid on the advancing term loan during 2003 and 2002 was 2.87% and 3.42%, respectively. The average daily interest rate we paid on the line of credit during 2003 and 2002 was 3.37% and 3.42%, respectively. At year-end, the applicable interest rate was 2.75% on the advancing term loan and 3.25% on the line of credit. The advancing term loan was used to help finance the expansion project at our cement manufacturing facility. The line of credit was used to cover operating expenses primarily during the first half of the year when we build inventory due to the seasonality of our business. We anticipate that the line of credit maturing December 31, 2004 will be paid using funds from operations or replacement bank financing. Our board of directors has given management the authority to borrow an additional $15,000,000 for a maximum of $50,000,000. At this time we do not anticipate borrowing the additional $15,000,000, although an increase in financing may be required on a short-term basis. Contractual obligations at December 31, 2003, consisting of maturities on long-term debt, are as follows: 2004 $ 3,353,778 2005 18,635,304 2006 200,961 2007 213,146 2008 226,070 Thereafter 419,020 $23,048,279
Financial Condition Total assets as of December 31, 2003 were $129,832,431, a decrease of $3,673,833 since December 31, 2002. The decrease in receivables is due to the collection of past due accounts and decreased December sales. The increase in inventories is mainly due to an increase in cement and building products inventory caused by adverse weather conditions in late 2003. Weather conditions during November and December significantly affect the level of sales of cement and building products resulting in variations in the level of inventories from year to year. Operating and maintenance supplies inventory decreased during 2003 as a result of the non-replacement of repair parts. Management continually evaluates the lead time to obtain repair parts which are critical to its cement operations in determining which parts to keep in inventory. Other assets increased primarily as a result of an increase in the fair market value of equity investments. Accounts payable increased during 2003 primarily due to slow vendor invoicing resulting in payment delays after the first of the year. Indebtedness decreased $6,539,936 during the year 2003 due primarily to utilizing cash provided by operations to reduce the advancing term loan and pay off the line of credit. During 2003, we adjusted the minimum pension liability, resulting in a decrease in long-term accrued pension expense of $2,032,832 and an increase in stockholders' investment of $1,419,000. The change in minimum pension liability was primarily due to higher stock market prices at the end of 2003. Stockholders' investment increased 4.9% during 2003. Basic earnings were $.95 per share and dividends declared were $.80 per share for the year 2003. Capital Resources The Company regularly invests $10,000,000 to $12,000,000 per year in capital expenditures to keep its equipment and facilities in good operating condition. In order to conserve cash, we limited our capital expenditures in the Cement Business during 2003 and concentrated on maximizing the efficiency of our recently installed precalciner and finish mill. Property, plant and equipment expenditures for the year 2003 totaled $6,418,334. These expenditures were for routine equipment purchases primarily in our Ready-Mixed Concrete Business. During the last quarter of 2003, we started work on the installation of a coal firing system to fuel our precalciner kiln. This system will allow us to burn primarily coal and petroleum coke in our precalciner in lieu of natural gas. We anticipate completion of this project by late summer of 2004. Financing for this project will come from a mixture of cash from operations and our current bank financing. After completion of this project, preliminary plans are underway to install a new clinker cooler followed by the installation of a precalciner on our second cement kiln. We will continue to evaluate market conditions, other proposed capital expenditures and the Company's cash resources as we finalize the timing of the clinker cooler and precalciner installations. The Company also plans to invest in other miscellaneous equipment and facility improvements in both the Cement Business and Ready-Mixed Concrete Business in 2004. It is expected that the Company's capital expenditures, including the new coal firing system, will approximate $11,000,000 during 2004 and will be funded with a mixture of cash from operations and temporary bank loans. Accounting Policies--The critical accounting policies with respect to the Company are those related to pension and postretirement benefits. Monarch has defined benefit pension plans covering substantially all permanent employees in the Cement Business. Plans covering staff (salaried) employees provide pension benefits that are based on years of service and the employee's last sixty calendar months of earnings or the highest five consecutive calendar years of earnings out of the last ten calendar years of service, whichever is greater. Plans covering production (hourly) employees provide benefits of stated amounts for each year of service. Generally, Monarch's funding policy is to contribute annually the maximum amount that can be deducted for federal income tax purposes. Contributions are intended to provide for benefits attributed to service to date and for those expected to be earned in the future. Monarch also provides other postretirement employee benefits including health care, accident and life insurance benefits to all retired employees who, as of their retirement date, have completed ten or more years of credited service under the pension plans. These benefits are self-insured by Monarch and are paid out of Monarch's general assets. Monarch expects to contribute $1,000,000 to the plan in 2004. We account for our pension plans in accordance with Financial Accounting Standards Board (FASB) Statement No. 87, "Employers' Accounting for Pensions" (FAS 87) and our postretirement benefits in accordance with FASB Statement No. 106, "Employers' Accounting for Postretirement Benefits Other Than Pensions" (FAS 106). FAS 87 and FAS 106 require us to make various estimates and assumptions, including discount rates used to value liabilities, expected rates of return on plan assets, salary increases, employee turnover rates, anticipated employee mortality rates and expected future healthcare costs. The estimates we used are based on our historical experience as well as current facts and circumstances and are updated at least annually. We use third-party actuaries to assist us in properly measuring the expense and liability associated with these benefits. The Financial Accounting Standards Board (FASB) has issued several new accounting pronouncements that became effective in the current year ended December 31, 2003. In November 2002, the FASB issued Interpretation No. 45 (FIN 45), "Guarantor's Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others". FIN 45 elaborates on the disclosures to be made by a guarantor about its obligations under certain guarantees that it has issued, and it requires the recognition of a liability at fair value by a guarantor at the inception of a guarantee. The initial recognition and measurement provisions of FIN 45 are effective on a prospective basis for all guarantees issued or modified after December 31, 2002. The Company has not issued or modified any material guarantees since December 31, 2002. In January 2003, the FASB issued Interpretation No. 46, "Consolidation of Variable Interest Entities" (FIN 46). FIN 46 provides guidance with respect to the consolidation of certain variable interest entities (VIEs) whereby a VIE must be consolidated by its primary beneficiary if the entity does not effectively disperse risks among the parties involved. The primary beneficiary is the one that absorbs a majority of the expected losses, residual returns, or both as a result of holding variable interests. FIN 46 also requires disclosures for both the primary beneficiary of a VIE and other parties with a significant variable interest in the entity. The provisions of FIN 46 apply immediately to VIEs created after January 31, 2003 and to VIEs in which an enterprise obtains an interest after that date. FIN 46 applies, in the first fiscal year or interim period beginning after June 15, 2003, to VIEs in which an enterprise holds a variable interest it acquired before February 1, 2003. The Company has not obtained an interest in a new or existing VIE subsequent to January 31, 2003, and the adoption of FIN 46 did not have a material impact on the consolidated financial statements. Statement of Financial Accounting Standards (SFAS) No. 143, "Accounting for Asset Retirement Obligations", became effective during the 2003 calendar year and did not have a material affect on the Company's financial position or results of operations. In May 2003, FASB issued SFAS No. 150, "Accounting for Certain Financial Instruments with Characteristics of both Liabilities and Equity". SFAS No. 150 requires that an issuer classify a financial instrument that is within its scope as a liability (or assets in some circumstances). Many of those instruments were previously classified as equity. FASB also issued Staff Position No. 150-3, deferring the effective date for applying the provisions of Statement 150 for fiscal periods beginning after December 15, 2004. The standard is not expected to have a material affect on the Company's financial position or results of operations. Market Risks--Market risks relating to the Company's operations result primarily from changes in demand for our products. A significant increase in interest rates could lead to a reduction in construction activities in both the residential and commercial market. Budget shortfalls during economic slowdowns could cause money to be diverted away from highway projects, schools, detention facilities and other governmental construction projects. Reduction in construction activity lowers the demand for cement, ready-mixed concrete, concrete products and sundry building materials. As demand decreases, competition to retain sales volume could create downward pressure on sales prices. The manufacture of cement requires a significant investment in property, plant and equipment and a trained workforce to operate and maintain this equipment. These costs do not materially vary with the level of production. As a result, by operating at or near capacity, regardless of demand, companies can reduce per unit production costs. The continual need to control production costs encourages overproduction during periods of reduced demand. Interest rates on the Company's advancing term loan and line of credit are variable and are based on the JP Morgan Chase prime rate less 1.25% and ..75%, respectively. Inflation--Inflation directly affects the Company's operating costs. The manufacture of cement requires the use of a significant amount of energy. The Company burns primarily solid fuels, such as coal and petroleum coke, in its preheater kilns. We do not anticipate a significant increase above the rate of inflation in the cost of these solid fuels, or in the electricity required to operate our cement manufacturing equipment. In 2001, the Company added a precalciner to one of its kilns to increase production capacity. This precalciner burns natural gas. Increases in natural gas prices exceeding the rate of inflation create an above average increase in manufacturing costs. The Company has commenced installation of a coal firing system for its precalciner kiln to reduce dependence on natural gas. Prices of the specialized replacement parts and equipment the Company must continually purchase tend to increase directly with the rate of inflation causing manufacturing costs to increase. STOCK MARKET AND DIVIDEND DATA On March 1, 2004, Monarch's stock was held by approximately 700 record holders. Monarch is the transfer agent for Monarch's stock which is traded on the over-the-counter market. Over-the-counter market quotations reflect interdealer prices, without retail mark-up, mark-down or commission and may not necessarily represent actual transactions. Following is a schedule of the range of low and high bid quotations as reported by Yahoo! at http://finance.yahoo.com/, and dividends declared for each quarter of our two latest fiscal years:
2003 2002 Price Dividends Price Dividends Quarter Low High Declared Low High Declared_ First $17.000 $22.000 $ - $18.400 $19.500 $ - Second $16.950 $18.000 $.20 $19.350 $21.500 $.20 Third $17.600 $18.000 $.20 $18.750 $21.800 $.20 Fourth $17.500 $19.000 $.40* $17.200 $18.100 $.40* *Reflects declaration of two $.20 dividends payable in the first quarter of 2004 and 2003.
Independent Accountants' Report Board of Directors and Stockholders The Monarch Cement Company Humboldt, Kansas We have audited the accompanying consolidated balance sheets of The Monarch Cement Company as of December 31, 2003 and 2002, and the related consolidated statements of income, stockholders' investment and cash flows for each of the two years in the period ended December 31, 2003. These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statements based on our audits. The financial statements of The Monarch Cement Company for the year ended December 31, 2001, were audited by other accountants who have ceased operations. Their report dated February 22, 2002, expressed an unqualified opinion on those statements. We conducted our audits in accordance with auditing standards generally accepted in the United States of America. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, the consolidated financial statements referred to above present fairly, in all material respects, the consolidated financial position of The Monarch Cement Company as of December 31, 2003 and 2002, and the results of its operations and its cash flows for each of the two years in the period ended December 31, 2003, in conformity with accounting principles generally accepted in the United States of America. BKD, LLP Kansas City, Missouri February 13, 2004 REPORT OF INDEPENDENT PUBLIC ACCOUNTANTS To the Board of Directors and Stockholders of The Monarch Cement Company: We have audited the accompanying consolidated balance sheets of The Monarch Cement Company (a Kansas Corporation) and Subsidiaries as of December 31, 2001 and 2000, and the related consolidated statements of income, comprehensive income, stockholders' investment and cash flows for each of the three years in the period ended December 31, 2001. These financial statements are the responsibility of the Company's management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits in accordance with auditing standards generally accepted in the United States. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, the financial statements referred to above present fairly, in all material respects, the financial position of The Monarch Cement Company and Subsidiaries as of December 31, 2001 and 2000, and the results of their operations and their cash flows for each of the three years in the period ended December 31, 2001, in conformity with accounting principles generally accepted in the United States. ARTHUR ANDERSEN LLP Kansas City, Missouri, February 22, 2002 * The report is a copy of the previously issued report. * The predecessor auditor has not reissued the report. THE MONARCH CEMENT COMPANY AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS DECEMBER 31, 2003 AND 2002
ASSETS 2 0 0 3 2 0 0 2 CURRENT ASSETS: Cash and cash equivalents $ 5,438,018 $ 3,909,215 Receivables, less allowances of $591,000 in 2003 and $644,000 in 2002 for doubtful accounts 13,852,596 15,915,121 Inventories, priced at cost which is not in excess of market- Finished cement $ 2,553,258 $ 1,386,348 Work in process 919,646 626,130 Building products 1,559,424 1,119,723 Fuel, gypsum, paper sacks and other 4,022,894 4,164,573 Operating and maintenance supplies 7,063,030 8,059,488 Total inventories $ 16,118,252 $ 15,356,262 Refundable federal and state income taxes - 562,496 Deferred income taxes 573,000 593,000 Prepaid expenses 155,011 83,797 Total current assets $ 36,136,877 $ 36,419,891 PROPERTY, PLANT AND EQUIPMENT, at cost, less accumulated depreciation and depletion of $105,703,279 in 2003 and $96,128,254 in 2002 77,884,890 82,331,077 DEFERRED INCOME TAXES 2,447,000 4,038,000 INVESTMENTS 11,502,902 8,535,253 OTHER ASSETS 1,860,762 2,182,043 $129,832,431 $133,506,264 LIABILITIES AND STOCKHOLDERS' INVESTMENT CURRENT LIABILITIES: Accounts payable $ 6,435,292 $ 5,845,901 Bank loan payable - 3,048,076 Current portion of advancing term loan 3,353,778 3,255,476 Accrued liabilities- Dividends 1,610,783 1,610,783 Compensation and benefits 2,081,496 1,909,149 Federal and state income taxes 333,969 - Miscellaneous taxes 740,715 634,831 Other 517,511 857,093 Total current liabilities $ 15,073,544 $ 17,161,309 LONG-TERM DEBT 19,694,501 23,284,663 ACCRUED POSTRETIREMENT BENEFITS 9,554,920 9,322,377 ACCRUED PENSION EXPENSE 385,543 2,418,375 MINORITY INTEREST IN CONSOLIDATED SUBSIDIARIES 1,915,605 1,969,101 STOCKHOLDERS' INVESTMENT: Capital Stock, par value $2.50 per share, 1 vote per share-Authorized 10,000,000 shares, Issued 2,389,381 shares at December 31, 2003 and 2,344,293 shares at December 31, 2002 $ 5,973,453 $ 5,860,733 Class B Capital Stock, par value $2.50 per share, 10 votes per share-Authorized 10,000,000 shares, Issued 1,637,577 shares at December 31, 2003 and 1,682,665 shares at December 31, 2002 4,093,942 4,206,662 Retained earnings 71,180,923 70,582,044 Accumulated other comprehensive income (loss) 1,960,000 (1,299,000) Total stockholders' investment $ 83,208,318 $ 79,350,439 $129,832,431 $133,506,264 See notes to consolidated financial statements
THE MONARCH CEMENT COMPANY AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF INCOME FOR THE YEARS ENDED DECEMBER 31, 2003, 2002 AND 2001
2 0 0 3 2 0 0 2 2 0 0 1 NET SALES $122,028,311 $134,550,277 $126,351,666 COST OF SALES 105,277,681 113,542,536 106,811,884 Gross profit from operations $ 16,750,630 $ 21,007,741 $ 19,539,782 SELLING, GENERAL AND ADMINISTRATIVE EXPENSES 12,096,298 11,208,356 10,138,066 Income from operations $ 4,654,332 $ 9,799,385 $ 9,401,716 OTHER INCOME (EXPENSE): Interest income $ 456,216 $ 367,574 $ 653,888 Interest expense (987,100) (1,055,304) (61,883) Other, net 1,246,997 (373,170) 1,657,763 $ 716,113 $ (1,060,900) $ 2,249,768 INCOME BEFORE PROVISION FOR INCOME TAXES $ 5,370,445 $ 8,738,485 $ 11,651,484 PR0VISION FOR INCOME TAXES 1,550,000 2,835,000 3,500,000 NET INCOME $ 3,820,445 $ 5,903,485 $ 8,151,484 Basic earnings per share $.95 $1.47 $2.01
CONSOLIDATED STATEMENTS OF COMPREHENSIVE INCOME FOR THE YEARS ENDED DECEMBER 31, 2003, 2002 AND 2001
2 0 0 3 2 0 0 2 2 0 0 1 NET INCOME $ 3,820,445 $ 5,903,485 $ 8,151,484 UNREALIZED APPRECIATION (DEPRECIATION) ON AVAILABLE FOR SALE SECURITIES (Net of deferred tax (benefit) expense of $1,260,000,$(75,000) and $90,000 for 2003, 2002 and 2001, respectively) 1,840,000 (115,000) 135,000 MINIMUM PENSION LIABILITY (Net of deferred tax (benefit) expense of $940,000 and $(1,500,000) for 2003 and 2002, respectively) 1,419,000 (2,259,000) - COMPREHENSIVE INCOME $ 7,079,445 $ 3,529,485 $ 8,286,484 See notes to consolidated financial statements
THE MONARCH CEMENT COMPANY AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF STOCKHOLDERS' INVESTMENT FOR THE YEARS ENDED DECEMBER 31, 2003, 2002 AND 2001
Accum- Class B lated Other Stock- Capital Capital Retained Treasury Comprehen- holders' Stock Stock Earnings Stock sive Income Investment Balance at 1/1/2001 $5,781,368 $4,470,872 $64,117,194 $ - $ 940,000 $75,309,434 Net income - - 8,151,484 - - 8,151,484 Dividends declared ($.80 per share) - - (3,219,800) - - (3,219,800) Transfer of shares 161,882 (161,882) - - - - Purchase of treasury stock - - - (1,333,597) - (1,333,597) Retirement of treasury stock (184,845) - (1,148,752) 1,333,597 - - Change in unrealized appreciation on available for sale securities - - - - 135,000 135,000 Balance at 12/31/2001 $5,758,405 $4,308,990 $67,900,126 $ - $ 1,075,000 $79,042,521 Net income - - 5,903,485 - - 5,903,485 Dividends declared ($.80 per share) - - (3,221,567) - - (3,221,567) Transfer of shares 102,328 (102,328) - - - - Change in unrealized appreciation on available for sale securities - - - - (115,000) (115,000) Adjustment to recognize minimum pension liability - - - - (2,259,000) (2,259,000) Balance at 12/31/2002 $5,860,733 $4,206,662 $70,582,044 $ - $(1,299,000) $79,350,439 Net income - - 3,820,445 - - 3,820,445 Dividends declared ($.80 per share) - - (3,221,566) - - (3,221,566) Transfer of shares 112,720 (112,720) - - - - Change in unrealized appreciation on available for sale securities - - - - 1,840,000 1,840,000 Adjustment to recognize minimum pension liability - - - - 1,419,000 1,419,000 Balance at 12/31/2003 $5,973,453 $4,093,942 $71,180,923 $ - $ 1,960,000 $83,208,318 See notes to consolidated financial statements
THE MONARCH CEMENT COMPANY AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS FOR THE YEARS ENDED DECEMBER 31, 2003, 2002 AND 2001
2 0 0 3 2 0 0 2 2 0 0 1 OPERATING ACTIVITIES: Net income $ 3,820,445 $ 5,903,485 $ 8,151,484 Adjustments to reconcile net income to net cash provided by operating activities: Depreciation, depletion and amortization 11,198,625 11,259,163 9,454,167 Minority interest in earnings (losses) of subsidiaries (16,234) 187,056 (392,965) Deferred income taxes (640,000) (326,000) (360,000) (Gain) loss on disposal of assets (445,079) 502,074 (197,548) Realized gain on sale of other investments (631,068) (5,132) (1,085,776) Change in assets and liabilities: Receivables, net 2,062,525 (2,652,838) (4,433,076) Inventories (761,990) 2,234,075 4,475,683 Refundable income taxes 562,496 (87,629) 596,154 Prepaid expenses (71,214) (16,111) 42,639 Other assets 30,569 23,675 58,187 Accounts payable and accrued liabilities 762,009 (683,530) (267,649) Accrued postretirement benefits 332,543 351,005 338,752 Accrued pension expense 326,168 (159,940) (161,335) Net cash provided by operating activities $ 16,529,795 $ 16,529,353 $ 16,218,717 INVESTING ACTIVITIES: Acquisition of property, plant and equipment $ (6,418,334) $(11,118,444) $(43,585,245) Proceeds from disposals of property, plant and equipment 543,933 375,216 442,057 Payment for purchases of equity investments (240,849) (2,900,705) (2,356,088) Proceeds from disposals of equity investments 1,004,268 145,299 1,401,137 Decrease in short-term investments, net - 162,580 2,387,776 Net purchases of subsidiaries' stock (128,508) (2,421,057) (1,040,400) Net cash used for investing activities $ (5,239,490) $(15,757,111) $(42,750,763) FINANCING ACTIVITIES: Proceeds from (retirement of) bank loans $ (6,539,936) $ 3,148,421 $ 24,899,655 Cash dividends paid (3,221,566) (3,221,567) (3,249,375) Purchase of treasury stock - - (1,333,597) Subsidiaries' dividends paid to minority interest - (14,742) (11,057) Net cash provided by (used for) financing activities $ (9,761,502) $ (87,888) $ 20,305,626 Net increase (decrease) in cash and cash equivalents $ 1,528,803 $ 684,354 $ (6,226,420) Cash and Cash Equivalents, beginning of year 3,909,215 3,224,861 9,451,281 Cash and Cash Equivalents, end of year $ 5,438,018 $ 3,909,215 $ 3,224,861 Additional Cash Flow Information: Interest paid, net of amount capitalized $ 992,209 $ 1,101,709 $ 54,657 Income taxes paid, net of refunds $ 1,295,660 $ 3,247,546 $ 3,253,490 See notes to consolidated financial statements
THE MONARCH CEMENT COMPANY AND SUBSIDIARIES NOTES TO CONSOLIDATED FINANCIAL STATEMENTS DECEMBER 31, 2003, 2002 AND 2001 (1) NATURE OF OPERATIONS AND SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES (a) Nature of Operations--The Monarch Cement Company (Monarch) is principally engaged in the manufacture and sale of portland cement. The marketing area for Monarch's products consists primarily of the State of Kansas, the State of Iowa, southeast Nebraska, western Missouri, northwest Arkansas and northern Oklahoma. Sales are made primarily to contractors, ready-mixed concrete plants, concrete products plants, building materials dealers and governmental agencies. Companies controlled by Monarch sell ready-mixed concrete, concrete products and sundry building materials in metropolitan areas within Monarch's marketing area. (b) Principles of Consolidation--Monarch has direct control of certain operating companies that have been deemed to be subsidiaries within the meaning of accounting principles generally accepted in the United States of America and the rules and regulations of the Securities and Exchange Commission. Accordingly, the financial statements of such companies have been consolidated with Monarch's financial statements. All significant intercompany transactions have been eliminated in consolidation. Minority interests in net income (loss) have been recorded as reductions or increases in other income in the accompanying statements of income. The minority interests in net income (loss) were $(16,234), $187,056 and $(392,965) during 2003, 2002 and 2001, respectively. (c) Use of Estimates--The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. (d) Reclassifications-Certain reclassifications have been made to the 2002 and prior financial statements to conform with current year presentation. (e) Cash Equivalents--The Company considers all liquid investments with original maturities of three months or less to be cash equivalents. At December 31, 2003, 2002 and 2001, cash equivalents consisted primarily of money market investments and repurchase agreements with various banks. At December 31, 2003, the Company's cash accounts exceeded federally insured limits by approximately $395,000. (f) Investments--Equity securities for which the Company has no immediate plan to sell but that may be sold in the future are classified as available for sale and carried at fair value. Unrealized gains and losses are recorded, net of related income tax effects, in stockholders' investment. Realized gains and losses, based on the specifically identified cost of the security, are included in net income. (g) Receivables--Accounts receivables are stated at the amount billed to customers. The Company provides an allowance for doubtful accounts, which is based upon a review of outstanding receivables, historical collection information and existing economic conditions. Accounts receivables are ordinarily due 30 days after the issuance of the invoice. Accounts past due are considered delinquent. Delinquent receivables are written off based on individual credit evaluation and specific circumstances of the customer. (h) Inventories--Inventories of finished cement and work in process are recorded at the lower of cost or market on a last-in, first-out (LIFO) basis. Total inventories reported under LIFO amounted to $3,472,904 and $3,132,201 as of December 31, 2003 and 2002, respectively. Under the average cost method of accounting (which approximates current cost), these inventories would have been $1,994,000, $2,340,000 and $1,980,000 higher than those reported at December 31, 2003, 2002 and 2001, respectively. The cost of manufactured items includes all material, labor, factory overhead and production-related administrative overhead required in their production. Other inventories are purchased from outside suppliers. Fuel and other materials are priced by the first-in, first-out (FIFO) method while operating and maintenance supplies are recorded using the average cost method. (i) Property, Plant and Equipment--Property, plant and equipment are stated at cost of acquisition or construction. The Company capitalizes the cost of interest on borrowed funds used to finance the construction of property, plant and equipment. During 2003 and 2002 the Company did not capitalize any interest expense. During 2001, the Company capitalized approximately $927,000 of interest expense related to current construction projects. Depreciation of property, plant and equipment is provided by charges to operations over the estimated useful lives of the assets using accelerated methods. Depletion rates for quarry lands are designed to amortize the cost over the estimated recoverable reserves. Expenditures for improvements that significantly increase the assets' useful lives are capitalized while maintenance and repairs are charged to expense as incurred. (j) Income Taxes--Deferred tax assets and liabilities are recognized for the tax effects of differences between the financial statement and tax bases of assets and liabilities. A valuation allowance is established to reduce deferred tax assets if it is more likely than not that a deferred tax asset will not be realized. (k) Revenue Recognition--The Company records revenue from the sale of cement, ready-mixed concrete, concrete products and sundry building materials when the products are delivered to customers. Concrete products are also sold through long-term construction contracts. Revenues for these contracts are recognized on the percentage-of-completion method based on the costs incurred relative to total estimated costs. Full provision is made for any anticipated losses. Billings for long-term construction contracts are rendered monthly, including the amount of retainage withheld by the customer until contract completion. Retainages are included in accounts receivable and are generally due within one year. (l) Earnings per Share--Basic earnings per share is based on the weighted average common shares outstanding during each year. Diluted earnings per share is based on the weighted average common and common equivalent shares outstanding each year. Monarch has no common stock equivalents and therefore, does not report diluted earnings per share. The weighted average number of shares outstanding was 4,026,958 in 2003 and 2002 and 4,049,165 in 2001. (m) Self Insurance--The Company has elected to self-insure certain costs related to employee health and accident benefit programs. Costs resulting from noninsured losses are charged to income when incurred. (n) Disclosure about Fair Value of Financial Instruments--Fair value is the estimated amount at which financial assets or liabilities could be exchanged in a current transaction between willing parties, other than in a forced or liquidation sale. Cash and cash equivalents, receivables, accounts payable, bank loans payable and long-term debt have carrying values that approximate fair values. Investment fair values equal quoted market prices, if available. If quoted market prices are not available, fair value is estimated based on quoted market prices of similar securities. (2) INVESTMENTS Investments include equity securities which have been classified as available-for-sale. Realized gains are computed using the specific identification method. The equity investment results for the years ended December 31, 2003, 2002 and 2001 are as follows:
2003 2002 2001 Fair value of investments $11,502,902 $8,535,253 $5,964,714 Cost of investments 6,802,902 6,935,253 4,174,714 Gross unrealized gains $ 4,700,000 $1,600,000 $1,790,000 Unrealized gain recorded in equity $ 2,800,000 $ 960,000 $1,075,000 Deferred income taxes 1,900,000 640,000 715,000 $ 4,700,000 $1,600,000 $1,790,000 Proceeds from sale of securities $ 1,004,268 $ 145,299 $1,401,137 Realized gains $ 631,068 $ 5,132 $1,085,776
(3) PROPERTY, PLANT AND EQUIPMENT Property, plant and equipment at December 31, 2003 and 2002 consisted of:
Depreciation Lives (Years) 2003 2002 Quarry lands $ 1,470,386 $ 1,470,386 Mill site and buildings 12 - 50 22,590,442 21,632,713 Machinery and equipment 5 - 25 111,995,773 110,607,203 Transportation equipment 3 - 12 30,041,668 28,715,392 Office furniture and fixtures 5 - 20 1,603,316 1,175,842 Office and other buildings 10 - 30 4,821,893 4,470,866 Construction in process 11,064,691 10,386,929 $183,588,169 $178,459,331 Less--Accumulated depreciation and depletion 105,703,279 96,128,254 $ 77,884,890 $ 82,331,077
(4) LINE OF CREDIT AND LONG-TERM DEBT In December 2003, Monarch renewed its line of credit with a bank for another year. Monarch's current unsecured credit commitment consists of a $25,000,000 advancing term loan maturing December 31, 2005 and a $10,000,000 line of credit maturing December 31, 2004. At December 31, 2003 and 2002, there was $-0- and $3,048,076, respectively, borrowed against this line. The line contains a financial covenant related to net worth which the Company was in compliance with at year-end. Interest on the line of credit varies with the JP Morgan Chase prime rate less .75% which was 3.25% and 3.50% on December 31, 2003 and 2002, and is payable quarterly.
2003 2002 Note payable, bank (a) $21,741,459 $25,000,000 Other 1,306,820 1,540,139 $23,048,279 $26,540,139 Less current maturities 3,353,778 3,255,476 $19,694,501 $23,284,663 (a) Due December 31, 2005; payable $995,000 quarterly including interest; interest computed based on JP Morgan Chase prime rate less 1.25%; subject to a financial covenant related to net worth which the Company was in compliance with at year-end.
Aggregate annual maturities of long-term debt as of December 31, 2003 are: 2004 $ 3,353,778 2005 18,635,304 2006 200,961 2007 213,146 2008 226,070 Thereafter 419,020 $23,048,279
(5) INCOME TAXES The components of the provision for federal and state income taxes in the accompanying consolidated statements of income are as follows:
2003 2002 2001 Taxes currently payable $2,190,000 $3,161,000 $3,860,000 Deferred income taxes (640,000) (326,000) (360,000) Income tax expense $1,550,000 $2,835,000 $3,500,000
A reconciliation of income tax expense at the statutory rate to the Company's actual income tax expense is as follows:
2003 2002 2001 Computed at statutory fate (34%) $1,826,000 $2,971,000 $3,974,000 Increase (decrease) resulting from: State income taxes, net of federal tax benefit 52,000 183,000 153,000 Percentage depletion (385,000) (460,000) (505,000) Minority interest in consolidated income (loss) (6,000) 75,000 (157,000) Other 63,000 66,000 35,000 Provision for income taxes $1,550,000 $2,835,000 $3,500,000
The tax effects of significant temporary differences relating to deferred taxes shown on the balance sheets were:
2003 2002 Current: Allowance for doubtful accounts $ 236,000 $ 255,000 Accrued vacation 303,000 310,000 Other 34,000 28,000 Net current deferred tax assets $ 573,000 $ 593,000 Noncurrent: Depreciation $ (318,000) $ (405,000) Postretirement benefits 4,222,000 4,090,000 Minimum pension liability 195,000 967,000 Unrealized holding gains (1,900,000) (640,000) Net operating loss carryforwards 127,000 - Other, net 121,000 26,000 Net long-term deferred tax assets $ 2,447,000 $ 4,038,000
(6) POSTRETIREMENT BENEFITS Monarch provides certain postretirement health care, accident and life insurance benefits to all retired employees who, as of their retirement date, have completed ten or more years of credited service under the pension plans. These benefits are self-insured by Monarch and are paid out of Monarch's general assets. Monarch expects to contribute $1,000,000 to the plan in 2004. Following is a reconciliation of benefit obligations and funded status as of December 31, 2003 and 2002. At December 31, 2003 and 2002, the current portion of the accrued benefit cost of $1,000,000 and $900,000, respectively, is recorded in compensation and benefits.
2003 2002 Reconciliation of benefit obligation Accumulated postretirement benefit obligation at beginning of year $ 13,708,841 $ 13,054,462 Service cost 179,380 166,935 Interest cost 922,514 916,747 Actuarial loss 804,415 467,046 Benefits and expenses paid (956,180) (896,483) Accumulated postretirement benefit obligation at end of year $ 14,658,970 $ 13,708,707 Funded status $(14,658,970) $(13,708,707) Unrecognized actuarial loss 4,104,050 3,486,330 Accrued benefit cost $(10,554,920) $(10,222,377)
The assumed annual rate of increase in the per capita cost of covered health care benefits was 7% for 2003, 6% for 2002 and 7% for 2001. This trend rate is assumed to decrease in future years, 1% per year to an ultimate annual rate of 4%. Following are the components of net periodic benefit cost:
2003 2002 2001 Components of net periodic benefit cost Service cost $ 179,380 $ 166,935 $ 156,561 Interest cost 922,514 916,747 942,509 Unrecognized net loss 186,695 163,806 137,776 Net periodic benefit cost $1,288,589 $1,247,488 $1,236,846 Weighted-average assumptions as of December 31 Discount rate 6.25% 6.75% 7.00%
Assumed health care cost trend rates have a significant effect on the amounts reported for the health care plans. A one-percentage-point change in assumed health care cost trend rates would have the following effects:
1% Increase 1% Decrease Effect on net periodic benefit cost $ 140,541 $ (116,438) Effect on postretirement benefit obligation 1,652,926 (1,398,636)
On December 8, 2003, the Medicare Prescription Drug, Improvement and Modernization Action Act of 2003 (the Act) was signed into law. The Act introduces a prescription drug benefit under Medicare Part D, as well as a federal subsidy to sponsors of retiree health care benefit plans that provide benefits at least actuarially equivalent to Medicare Part D. In accordance with FASB Staff Position 106-1, the Company has not reflected the effects of the Act on the measurements of plan benefit obligations and periodic benefit costs and accompanying notes. Specific authoritative guidance on the accounting for the federal subsidy is pending and that guidance, when issued, may require the Company to change previously reported information. (7) PENSION PLANS Monarch has defined benefit pension plans covering substantially all permanent employees in the Cement Business. Plans covering staff (salaried) employees provide pension benefits that are based on years of service and the employee's last sixty calendar months of earnings or the highest five consecutive calendar years of earnings out of the last ten calendar years of service, whichever is greater. Plans covering production (hourly) employees provide benefits of stated amounts for each year of service. Generally, Monarch's funding policy is to contribute annually the maximum amount that can be deducted for federal income tax purposes. Contributions are intended to provide for benefits attributed to service to date and for those expected to be earned in the future. Due to the 2003 investment returns, Monarch does not expect to contribute to the plan in 2004. Following is a reconciliation of benefit obligations, plan assets and funded status as of December 31, 2003 and 2002. At December 31, 2003 and 2002, the current portion of the pension liability of $100,000 and $-0-, respectively, is recorded in compensation and benefits.
2003 2002 Reconciliation of projected benefit obligation Projected benefit obligation at beginning of year $24,773,516 $23,465,121 Service cost 405,229 375,199 Interest cost 1,642,857 1,637,380 Actuarial loss 1,313,976 824,363 Plan amendment 40,769 163,921 Benefits paid and expenses (1,644,685) (1,692,468) Projected benefit obligation at end of year $26,531,662 $24,773,516 Reconciliation of fair value of plan assets Fair value of plan assets at beginning of year $21,028,407 $24,918,291 Actual return on plan assets 4,209,877 (2,197,416) Employer contribution 321,106 - Benefits paid and expenses (1,644,685) (1,692,468) Fair value of plan assets at end of year $23,914,705 $21,028,407 Funded status $(2,616,957) $(3,745,109) Unrecognized net actuarial loss 2,815,151 4,566,718 Unrecognized prior service cost 716,263 518,668 Prepaid benefit cost $ 914,457 $ 1,340,277 Adjustment required to recognize minimum liability (1,400,000) (3,758,652) Pension liability $ (485,543) $(2,418,375)
The weighted average assumptions used to determine net pension cost and benefit obligations as of December 31 are as follows:
2003 2002 2001 Discount rate 6.25% 6.75% 7.00% Expected return on plan assets 8.00% 9.00% 9.00% Rate of compensation increase (Staff plan only) 4.50% 4.50% 4.50%
The following table presents the components of net periodic pension cost as of December 31, 2003, 2002 and 2001:
2003 2002 2001 Service cost $ 405,229 $ 375,199 $ 315,833 Interest cost 1,642,857 1,637,380 1,621,900 Expected return on plan assets (1,508,629) (2,229,994) (2,155,386) Amortization of transitional obligation - - 14,342 Amortization of prior service cost 73,440 57,475 47,412 Recognized net actuarial gain 134,029 - (5,436) Net periodic pension (income) expense $ 746,926 $ (159,940) $ (161,335) Other amounts recognized in the balance sheets: Accumulated other comprehensive income $ (840,000) $(2,259,000)
The Company has estimated the long-term rate of return on plan assets based primarily on historical returns on plan assets as well as current facts and circumstances. Plan assets are held by a trustee bank. A fund manager has been retained to make all investment decisions within guidelines specified by Monarch. The guidelines permit investment in both equities and fixed income securities including common stocks, corporate bonds and debentures and U.S. Government securities. Asset allocation is primarily based on a strategy to provide stable earnings while still permitting the plan to recognize potentially higher returns through investment in equity securities. The target asset allocation percentages for 2003 and 2002 are as follows: Equities 60% Fixed Income 40%
The Plan allows a 5% fluctuation before assets are re-balanced. At December 31, 2003 and 2002, plan assets by category were as follows:
2003 2002 Equities 64% 60% Fixed Income 36% 40%
The Company has defined contribution plans covering substantially all permanent employees of the Ready-Mixed Concrete Business. These plans allow the Company, at its discretion, to match the employee's contributions. For the 2003, 2002 and 2001 plan years, the Company matched 25% of the first 6% of the employee's compensation up to a maximum match of $2,500. The Company contributed $73,778, $83,985 and $75,570 to these plans for the years 2003, 2002 and 2001, respectively. The company expects to contribute $80,000 to these plans in 2004. (8) COMMITMENTS AND CONTINGENCIES According to various agreements with certain minority stockholders of subsidiaries, under specified circumstances, the Company is obligated to acquire certain minority shares, if requested to do so, at a value that approximates the minority interest on the Balance Sheet. (9) STOCKHOLDERS' INVESTMENT Capital Stock and Class B Capital Stock have the same rights except as follows: Class B Capital Stock has supervoting rights of ten votes per share and restricted transferability; Class B Capital Stock is convertible at all times into Capital Stock on a share-for-share basis; and Capital Stock has only one vote per share and is freely transferable. (10) LINES OF BUSINESS The Company groups its operations into two lines of business - Cement Business and Ready-Mixed Concrete Business. The Company's business lines are separate business units that offer different products. The accounting policies for each line are the same as those described in the summary of significant accounting policies. Following is information for each line for the years ended December 31, 2003, 2002 and 2001:
Ready-Mixed Adjustments FOR THE YEAR ENDED Cement Concrete and DECEMBER 31, 2003 Business Business Eliminations Consolidated Sales to unaffiliated customers $48,571,556 $73,456,755 $ - $122,028,311 Intersegment sales 11,007,009 - (11,007,009) - Total net sales $59,578,565 $73,456,755 $(11,007,009) $122,028,311 Income (loss) from operations $ 5,854,070 $(1,199,738) $ 4,654,332 Other expense, net 716,113 Income before income taxes $ 5,370,445 Identifiable assets at December 31, 2003 $70,212,426 $37,798,323 $108,010,749 Corporate assets 21,821,682 Total assets at December 31, 2003 $129,832,431 FOR THE YEAR ENDED DECEMBER 31, 2002 Sales to unaffiliated customers $53,514,889 $81,035,388 $ - $134,550,277 Intersegment sales 10,817,807 85,364 (10,903,171) - Total net sales $64,332,696 $81,120,752 $(10,903,171) $134,550,277 Income from operations $ 7,746,726 $ 2,052,659 $ 9,799,385 Other expense, net (1,060,900) Income before income taxes $ 8,738,485 Identifiable assets at December 31, 2002 $76,368,540 $37,316,224 $113,684,764 Corporate assets 19,821,500 Total assets at December 31, 2002 $133,506,264 FOR THE YEAR ENDED DECEMBER 31, 2001 Sales to unaffiliated customers $52,484,654 $73,867,012 $ - $126,351,666 Intersegment sales 9,701,435 66,201 (9,767,636) - Total net sales $62,186,089 $73,933,213 $ (9,767,636) $126,351,666 Income (loss) from operations $ 9,751,230 $ (349,514) $ 9,401,716 Other income, net 2,249,768 Income before income taxes $ 11,651,484 Identifiable assets at December 31, 2001 $79,454,009 $32,905,909 $112,359,918 Corporate assets 14,277,745 Total assets at December 31, 2001 $126,637,663
Total sales by line of business before adjustments and eliminations includes both sales to unaffiliated customers (as reported in the Company's consolidated statements of income, comprehensive income and stockholders' investment) and intersegment sales. Intersegment sales are accounted for by the same method as sales to unaffiliated customers. Income from operations is total net sales less operating expenses. In computing income from operations, none of the following items have been added or deducted: general corporate income and expenses; interest expense; and income taxes. Depreciation and depletion for the Cement Business and Ready-Mixed Concrete Business, respectively, was: $5,293,678 and $5,626,390 in 2003, $5,964,841 and $5,243,343 in 2002 and $4,325,197 and $5,128,970 in 2001. Capital expenditures for the Cement Business and Ready-Mixed Concrete Business, respectively, were: $1,594,784 and $4,823,550 in 2003, $3,860,573 and $7,257,871 in 2002 and $39,174,379 and $4,410,866 in 2001. Identifiable assets by line of business are those assets that are used in the Company's operations in each industry. During 2003, 2002 and 2001, there were no sales to any one customer in excess of 10% of consolidated net sales. (11) QUARTERLY FINANCIAL INFORMATION (Unaudited)
First Second Third Fourth Quarter Quarter Quarter Quarter 2003 Net sales $18,969,452 $29,593,928 $40,762,569 $32,702,362 Income (loss) from operations (1,857,128) 2,153,196 3,894,079 464,185 Net income (loss) (1,263,558) 1,737,764 2,592,588 753,651 Basic earnings (loss) per share $(.31) $.43 $.64 $.19 2002 Net sales $22,871,653 $35,409,167 $41,728,112 $34,541,345 Income (loss) from operations (901,191) 3,331,222 6,145,373 1,223,981 Net income (loss) (800,608) 2,153,077 4,114,094 436,922 Basic earnings (loss) per share $(.20) $.53 $1.02 $.12
(12) OTHER COMPREHENSIVE INCOME Accumulated other comprehensive income included in the balance sheet at December 31 is as follows:
2002 Change 2003 Unrealized appreciation on available for sale securities $ 960,000 $ 1,840,000 $ 2,800,000 Minimum pension liability adjustment (2,259,000) 1,419,000 (840,000) $(1,299,000) $ 3,259,000 $ 1,960,000 2001 Change 2002 Unrealized appreciation on available for sale securities $ 1,075,000 $ (115,000) $ 960,000 Minimum pension liability adjustment - (2,259,000) (2,259,000) $ 1,075,000 $(2,374,000) $(1,299,000)
(13) FUTURE CHANGE IN ACCOUNTING PRINCIPLES The Financial Accounting Standards Board (FASB) has issued several new accounting pronouncements that became effective in the current year ended December 31, 2003. In November 2002, the FASB issued Interpretation No. 45 (FIN 45), "Guarantor's Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others". FIN 45 elaborates on the disclosures to be made by a guarantor about its obligations under certain guarantees that it has issued, and it requires the recognition of a liability at fair value by a guarantor at the inception of a guarantee. The initial recognition and measurement provisions of FIN 45 are effective on a prospective basis for all guarantees issued or modified after December 31, 2002. The Company has not issued or modified any material guarantees since December 31, 2002. In January 2003, the FASB issued Interpretation No. 46, "Consolidation of Variable Interest Entities" (FIN 46). FIN 46 provides guidance with respect to the consolidation of certain variable interest entities (VIEs) whereby a VIE must be consolidated by its primary beneficiary if the entity does not effectively disperse risks among the parties involved. The primary beneficiary is the one that absorbs a majority of the expected losses, residual returns, or both as a result of holding variable interests. FIN 46 also requires disclosures for both the primary beneficiary of a VIE and other parties with a significant variable interest in the entity. The provisions of FIN 46 apply immediately to VIEs created after January 31, 2003 and to VIEs in which an enterprise obtains an interest after that date. FIN 46 applies, in the first fiscal year or interim period beginning after June 15, 2003, to VIEs in which an enterprise holds a variable interest it acquired before February 1, 2003. The Company has not obtained an interest in a new or existing VIE subsequent to January 31, 2003, and the adoption of FIN 46 did not have a material impact on the consolidated financial statements. Statement of Financial Accounting Standards (SFAS) No. 143, "Accounting for Asset Retirement Obligations", became effective during the 2003 calendar year and did not have a material affect on the Company's financial position or results of operations. In May 2003, FASB issued SFAS No. 150, "Accounting for Certain Financial Instruments with Characteristics of both Liabilities and Equity". SFAS No. 150 requires that an issuer classify a financial instrument that is within its scope as a liability (or assets in some circumstances). Many of those instruments were previously classified as equity. FASB also issued Staff Position No. 150-3, deferring the effective date for applying the provisions of Statement 150 for fiscal periods beginning after December 15, 2004. The standard is not expected to have a material affect on the Company's financial position or results of operations. CORPORATE INFORMATION CORPORATE OFFICE DIRECTORS 449 1200 Street Jack R. Callahan P.O. Box 1000 Retired President, The Monarch Humboldt, KS 66748 Cement Company Phone: (620) 473-2222 Fax: (620) 473-2447 Ronald E. Callaway Retired transport truck driver, Agricultural Carriers, Inc. AUDITORS BKD, LLP David L. Deffner Kansas City, Missouri Musician, Davis Community Church Robert M. Kissick ANNUAL MEETING Chairman, Hydraulic Power Systems, Inc. The annual meeting of the stockholders of The Monarch Gayle C. McMillen Cement Company is held the Music Instructor, Salina School second Wednesday in April of District each year at the Company's corporate offices. Richard N. Nixon Partner in law firm of Stinson Morrison Hecker, LLP TRANSFER AGENT AND REGISTRAR The Monarch Cement Company Byron J. Radcliff P.O. Box 1000 Rancher Humboldt, KS 66748-0900 Byron K. Radcliff Owner/Manager, Radcliff Ranch STOCK TRADING INFORMATION Trading Symbol: MCEM Michael R. Wachter Over-the-Counter Market Civil Engineer and Director of Operations, Concrete Technology Corp. INVESTOR RELATIONS Walter H. Wulf, Jr. Inquiries may be directed to President and Chairman of the Board Debra P. Roe, Chief Financial Officer and Assistant Secretary- Walter H. Wulf, III Treasurer, at the corporate Area Service Manager, address shown above. General Motors Corporation Officers FORM 10-K Walter H. Wulf, Jr. The Company's Annual Report on President and Chairman of the Board Form 10-K, as filed with the Securities and Exchange Commission, *Byron K. Radcliff is available without charge upon Vice Chairman of the Board, written request to Debra P. Roe at Secretary and Treasurer the above corporate office address. *Robert M. Kissick The Company's financial Vice President information is also available from the SEC at their EDGAR Rick E. Rush internet address Vice President (http://www.sec.gov). Debra P. Roe Chief Financial Officer and Assistant Secretary-Treasurer Lisa J. Fontaine Assistant Secretary Roy L. Owens Vice-President-Operations *Not actively involved in the daily affairs of the Company.
EX-21 5 exh2103.txt Exhibit 21 SUBSIDIARIES OF THE REGISTRANT
State of Names Under Which Names of Subsidiaries Incorporation They do Business Beaver Lake Concrete, Inc. Arkansas Beaver Lake Concrete, Inc. Capitol Concrete Products Kansas Capitol Concrete Products Co. Inc. Co., Inc. City Wide Construction Missouri City Wide Construction Products Co. Products Co. Concrete Enterprises, Inc. Kansas Concrete Enterprises, Inc. Concrete Materials, Inc. Kansas Concrete Materials, Inc. Dodge City Concrete, Inc. Kansas Dodge City Concrete, Inc. Joplin Concrete Company, Inc. Missouri Joplin Concrete Company, Inc. Kansas Sand and Concrete, Inc. Kansas Kansas Sand and Concrete, Inc. Monarch Cement of Iowa, Inc. Iowa Monarch Cement of Iowa, Inc. Salina Concrete Products, Inc. Kansas Kansas Building Products Salina Concrete Products, Inc. Springfield Ready Mix Co. Missouri Springfield Ready Mix Co. Tulsa Dynaspan, Inc. Oklahoma Arrow Concrete Company Tulsa Dynaspan, Inc.
EX-31.1 6 exh31103.txt Exhibit 31.1 THE MONARCH CEMENT COMPANY SECTION 13a-14(a)/15d-14(a) CERTIFICATIONS I, Walter H. Wulf, Jr., certify that: 1. I have reviewed this Annual Report on Form 10-K of The Monarch Cement Company; 2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report; 3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report; 4. The registrant's other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and have: a) designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared; b) evaluated the effectiveness of the registrant's disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; c) disclosed in this report any change in the registrant's internal control over financial reporting that occurred during the registrant's most recent fiscal quarter that has materially affected or is reasonably likely to materially affect, the registrant's internal control over financial reporting; and 5. The registrant's other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant's auditors and the audit committee of the registrant's board of directors (or persons performing the equivalent function): a) all significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant's ability to record, process, summarize and report financial information; and b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal control over financial information. Date: March 15, 2004 /s/ Walter H. Wulf, Jr. Walter H. Wulf, Jr. President and Chairman of the Board EX-31.2 7 exh31203.txt Exhibit 31.2 THE MONARCH CEMENT COMPANY SECTION 13a-14(a)/15d-14(a) CERTIFICATIONS I, Debra P. Roe, certify that: 1. I have reviewed this Annual Report on Form 10-K of The Monarch Cement Company; 2. Based on my knowledge, this report does not contain any untrue statement of a material fact or omit to state a material fact necessary to make the statements made, in light of the circumstances under which such statements were made, not misleading with respect to the period covered by this report; 3. Based on my knowledge, the financial statements, and other financial information included in this report, fairly present in all material respects the financial condition, results of operations and cash flows of the registrant as of, and for, the periods presented in this report; 4. The registrant's other certifying officer and I are responsible for establishing and maintaining disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) for the registrant and have: a) designed such disclosure controls and procedures, or caused such disclosure controls and procedures to be designed under our supervision, to ensure that material information relating to the registrant, including its consolidated subsidiaries, is made known to us by others within those entities, particularly during the period in which this report is being prepared; b) evaluated the effectiveness of the registrant's disclosure controls and procedures and presented in this report our conclusions about the effectiveness of the disclosure controls and procedures, as of the end of the period covered by this report based on such evaluation; c) disclosed in this report any change in the registrant's internal control over financial reporting that occurred during the registrant's most recent fiscal quarter that has materially affected, or is reasonably likely to materially affect, the registrant's internal control over financial reporting; and 5. The registrant's other certifying officer and I have disclosed, based on our most recent evaluation of internal control over financial reporting, to the registrant's auditors and the audit committee of the registrant's board of directors (or persons performing the equivalent function): a) all significant deficiencies and material weaknesses in the design or operation of internal control over financial reporting which are reasonably likely to adversely affect the registrant's ability to record, process, summarize and report financial information; and b) any fraud, whether or not material, that involves management or other employees who have a significant role in the registrant's internal control over financial information. Date: March 15, 2004 /s/ Debra P. Roe Debra P. Roe, CPA Chief Financial Officer and Assistant Secretary-Treasurer EX-32.1 8 exh32103.txt Exhibit 32.1 THE MONARCH CEMENT COMPANY CERTIFICATION PURSUANT TO 18 U.S.C. SECTION 1350, AS ADOPTED PURSUANT TO SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002 In connection with the Annual Report of The Monarch Cement Company (the "Company") on Form 10-K for the year ended December 31, 2003, as filed with the Securities and Exchange Commission on the date hereof (the "Report"), the undersigned, in the capacity and on the date indicated below, hereby certifies pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that: (1) The Report fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934; and (2) The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Company. A signed original of this written statement required by Section 906 has been provided to The Monarch Cement Company and will be retained by The Monarch Cement Company and furnished to the Securities and Exchange Commission or its staff upon request. Dated: March 15, 2004 /S/ Walter H. Wulf, Jr. Walter H. Wulf, Jr. President and Chairman of the Board EX-32.2 9 exh32203.txt Exhibit 32.2 THE MONARCH CEMENT COMPANY CERTIFICATION PURSUANT TO 18 U.S.C. SECTION 1350, AS ADOPTED PURSUANT TO SECTION 906 OF THE SARBANES-OXLEY ACT OF 2002 In connection with the Annual Report of The Monarch Cement Company (the "Company") on Form 10-K for the year ended December 31, 2003, as filed with the Securities and Exchange Commission on the date hereof (the "Report"), the undersigned, in the capacity and on the date indicated below, hereby certifies pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, that: (1) The Report fully complies with the requirements of Section 13(a) or 15(d) of the Securities Exchange Act of 1934; and (2) The information contained in the Report fairly presents, in all material respects, the financial condition and results of operations of the Company. A signed original of this written statement required by Section 906 has been provided to The Monarch Cement Company and will be retained by The Monarch Cement Company and furnished to the Securities and Exchange Commission or its staff upon request. Dated: March 15, 2004 /S/ Debra P. Roe Debra P. Roe, CPA Chief Financial Officer and Assistant Secretary-Treasurer
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