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Derivative Financial Instruments
12 Months Ended
Dec. 31, 2016
Derivative Instruments and Hedging Activities Disclosure [Abstract]  
Derivative Financial Instruments
Derivative Financial Instruments
The Company’s risk management objective is to ensure that business exposures to risks that have been identified and measured and are capable of being controlled, are minimized using the most effective and efficient methods to eliminate, reduce, or transfer such exposures.  Operating decisions consider these associated risks and structure transactions to avoid these risks whenever possible.
Use of derivative instruments is consistent with the overall business and risk management objectives of the Company. Derivative instruments may be used to manage business risk within limits specified by the Company’s risk policy and manage exposures that have been identified through the risk identification and measurement process, provided that they clearly qualify as “hedging” activities as defined in the risk policy.  Use of derivative instruments is not automatic, nor is it necessarily the only response to managing pertinent business risk.  Use is permitted only after the risks that have been identified are determined to exceed defined tolerance levels and are considered to be unavoidable.
The primary risks managed by the Company by using derivative instruments are commodity price risk and foreign currency exchange risk. Interest rate derivative instruments were utilized in prior years to help manage interest rate risk.  Swap contracts on various commodities are entered into to help manage the price risk associated with forecasted purchases of materials used in the Company’s manufacturing process.  The Company also enters into various foreign currency derivative instruments to help manage foreign currency risk associated with the Company’s projected purchases and sales and foreign currency denominated receivable and payable balances.
ASC Topic 815-10 requires companies to recognize all derivative instruments as either assets or liabilities at fair value in the statement of financial position.  In accordance with ASC Topic 815-10, the Company designates commodity swaps, foreign currency exchange contracts, and float-to-fixed interest rate derivative contracts as cash flow hedges of forecasted purchases of commodities and currencies, and variable rate interest payments.  Also in accordance with ASC Topic 815-10, the Company designates fixed-to-float interest rate swaps as fair market value hedges of fixed rate debt, which synthetically swaps the Company’s fixed rate debt to floating rate debt.
For derivative instruments that are designated and qualify as cash flow hedges, the effective portion of the gain or loss on the derivative is reported as a component of other comprehensive income and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings.  Gains and losses on the derivative instruments representing either hedge ineffectiveness or hedge components excluded from the assessment of effectiveness, are recognized in current earnings.  In the next twelve months, the Company estimates $0.6 million of unrealized losses, net of tax, related to commodity price and currency rate hedging will be reclassified from other comprehensive income into earnings.  Foreign currency and commodity hedging is generally completed prospectively on a rolling basis for twelve and twenty-four months, respectively, depending on the type of risk being hedged.
The Company previously had interest rate hedges related to its senior notes. The risk management objective for the Company’s fair market value interest rate hedges was to effectively change the amount of the underlying debt equal to the notional value of the hedges from a fixed to a floating interest rate based on the one-month LIBOR rate.  These swaps included an embedded call feature to match the terms of the call schedule embedded in the Senior Notes. Changes in the fair value of the interest rate swaps were expected to offset changes in the fair value of the debt due to changes in the one-month LIBOR rate.
As of December 31, 2016, the Company had the following outstanding commodity swap and currency forward contracts that were entered into as hedges of forecasted transactions:
Designated Hedging Instruments
 
 
 
 
 
 
Commodity
 
Units Hedged
 
Unit
 
Type
Natural Gas
 
26,807
 
MMBtu
 
Cash Flow
Steel
 
3,190
 
Short Tons
 
Cash Flow

Designated Hedging Instruments
 
 
 
Currency
 
Units Hedged
 
Type
Australian Dollar
 
611,143

 
Cash Flow
European Euro
 
9,834,120

 
Cash Flow
South Korean Won
 
218,408,100

 
Cash Flow
Singapore Dollar
 
900,000

 
Cash Flow
United States Dollar
 
2,311,697

 
Cash Flow
Japanese Yen
 
65,502,800

 
Cash Flow

The Company has been party to various fixed-to-float interest rate swaps designated as fair market value hedges of its Senior Notes.  In the third quarter of 2012, the Company monetized the derivative asset related to its fixed-to-float interest rate swaps related to its 2018 and 2020 Notes and received $14.8 million in the quarter. The gain was treated as an increase to the debt balances for the 2018 and 2020 Notes and was being amortized against interest expense over the life of the original swap. Subsequently, the Company entered into new interest rate swaps due in 2020 and 2022, designating them as fair market value hedges of the 2020 and 2022 Notes, respectively.
As of December 31, 2014, the Company had $75.0 million and $125.0 million notional amount of fixed-to-float interest rate swaps outstanding related to the 2020 and 2022 Notes, respectively, which were designated as fair value hedges.
In April 2015, the Company monetized the derivative liability related to $75.0 million notional amount of its fixed-to-float interest rate swaps related to the 2020 Notes and $45.0 million notional amount of its fixed-to-float interest rate swaps related to the 2022 Notes. The loss on the monetization of these swaps of $0.7 million was treated as a decrease to the debt balances for the 2020 Notes and 2022 Notes, and was amortized against interest expense over the life of the original swaps.
In September 2015, the Company monetized the derivative liability related to the remaining $80.0 million notional of its fixed-to-float interest rate swaps related to the 2022 Notes. The loss on monetization of these swaps of $0.5 million was treated as a decrease to the debt balances and 2022 Notes, and was amortized against interest expense over the life of the original swaps.
The Company redeemed the 2020 and 2022 Notes on March 3, 2016. The then outstanding net gain from the monetization of fixed-to-float swaps due 2020 and 2022 was amortized to interest income. See Note 11, “Debt,” for more information.
As of December 31, 2016, the Company had no outstanding fixed-to-float interest rate swaps related to the Senior Notes due 2021.
For derivative instruments that are not designated as hedging instruments under ASC Topic 815-10, the gains or losses on the derivatives are recognized in current earnings within other (expense) income, net in the Consolidated Statement of Operations. As of December 31, 2016, the Company had the following outstanding currency forward contracts that were not designated as hedging instruments:
Non Designated Hedging Instruments
 
 
 
 
 
Currency
 
Units Hedged
 
 
Recognized Location
 
Purpose
European Euro
 
10,502,111
 
 
Other (expense) income, net
 
Accounts payable and receivable settlement
United States Dollar
 
15,318,000
 
 
Other (expense) income, net
 
Accounts payable and receivable settlement

The fair value of outstanding derivative contracts recorded as assets in the accompanying Consolidated Balance Sheet as of December 31, 2016 was as follows:
 
ASSET DERIVATIVES
(in millions)
Balance Sheet Location
Fair Value
Derivatives designated as hedging instruments
 
 

Foreign exchange contracts
Other current assets
$
0.1

Commodity contracts
Other current assets
0.2

Total derivatives designated as hedging instruments
 
$
0.3

 
 
ASSET DERIVATIVES
(in millions)
Balance Sheet Location
Fair Value
Derivatives NOT designated as hedging instruments
 
 

Foreign exchange contracts
Other current assets
$
0.1

Total derivatives NOT designated as hedging instruments
 
$
0.1

 
 
 

Total asset derivatives
 
$
0.4


The fair value of outstanding derivative contracts recorded as liabilities in the accompanying Consolidated Balance Sheet as of December 31, 2016 was as follows:
 
LIABILITY DERIVATIVES
(in millions)
Balance Sheet Location
Fair Value
Derivatives designated as hedging instruments
 
 

Foreign exchange contracts
Accounts payable and accrued expenses
$
0.9

Total derivatives designated as hedging instruments
 
$
0.9

 
LIABILITY DERIVATIVES
(in millions)
Balance Sheet Location
Fair Value
Derivatives NOT designated as hedging instruments
 
 

Foreign exchange contracts
Accounts payable and accrued expenses
$
0.1

Total derivatives NOT designated as hedging instruments
 
$
0.1

 
 
 

Total liability derivatives
 
$
1.0


As of December 31, 2015, the Company had the following outstanding commodity and currency forward contracts that were entered into as hedges of forecasted transactions:
Designated Hedging Instruments
 
 
 
 
 
 
Commodity
 
Units Hedged
 
Unit
 
Type
Natural Gas
 
175,617
 
MMBtu
 
Cash Flow
Steel
 
4,811
 
Short Tons
 
Cash Flow
Designated Hedging Instruments
 
 
 
 
Currency
 
Units Hedged
 
Type
South Korean Won
 
1,533,257,930
 
Cash Flow
Singapore Dollar
 
1,800,000
 
Cash Flow
Japanese Yen
 
245,915,700
 
Cash Flow

For derivative instruments that are not designated as hedging instruments under ASC Topic 815-10, the gains or losses on the derivatives are recognized in current earnings within other (expense) income, net. As of December 31, 2015, the Company had the following outstanding currency forward contracts that were not designated as hedging instruments:
Non Designated Hedging Instruments
 
 
 
 
Currency
 
Units Hedged
 
Recognized Location
 
Purpose
European Euro
 
20,490,320
 
Other (expense) income, net
 
Accounts Payable and Receivable Settlement
United States Dollar
 
17,321,106
 
Other (expense) income, net
 
Accounts Payable and Receivable Settlement
Japanese Yen
 
70,518,463
 
Other (expense) income, net
 
Accounts Payable and Receivable Settlement
Singapore Dollar
 
500,000
 
Other (expense) income, net
 
Accounts Payable and Receivable Settlement
British Pound Sterling
 
4,840,238
 
Other (expense) income, net
 
Accounts Payable and Receivable Settlement

The fair value of outstanding derivative contracts recorded as assets in the accompanying Consolidated Balance Sheet as of December 31, 2015 was as follows:
 
ASSET DERIVATIVES
(in millions)
Balance Sheet Location
Fair Value
Derivatives designated as hedging instruments
 
 

Foreign exchange contracts
Other current assets
$
0.3

Total derivatives designated as hedging instruments
 
$
0.3

 
ASSET DERIVATIVES
 (in millions)
Balance Sheet Location
Fair Value
Derivatives NOT designated as hedging instruments
 
 

Foreign exchange contracts
Other current assets
$

Total derivatives NOT designated as hedging instruments
 
$

 
 
 

Total asset derivatives
 
$
0.3


The fair value of outstanding derivative contracts recorded as liabilities in the accompanying Consolidated Balance Sheet as of December 31, 2015 was as follows:
 
LIABILITY DERIVATIVES
 (in millions)
Balance Sheet Location
Fair Value
Derivatives designated as hedging instruments
 
 

Foreign exchange contracts
Accounts payable and accrued expenses
$
0.2

Commodity contracts
Accounts payable and accrued expenses
0.7

Interest rate swap contracts: Float-to-fixed
Accounts payable and accrued expenses
1.7

Foreign exchange contracts
Other non-current liabilities
0.1

Interest rate swap contracts: Float-to-fixed
Other non-current liabilities
0.6

Total derivatives designated as hedging instruments
 
$
3.3

 
 
LIABILITY DERIVATIVES
(in millions)
Balance Sheet Location
Fair Value
Derivatives NOT designated as hedging instruments
 
 

Foreign exchange contracts
Accounts payable and accrued expenses
$
0.9

Total derivatives NOT designated as hedging instruments
 
$
0.9

 
 
 

Total liability derivatives
 
$
4.2