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Employer Sponsored Benefit Plans
12 Months Ended
Dec. 31, 2019
Retirement Benefits [Abstract]  
Employer Sponsored Benefit Plans Employer Sponsored Benefit Plans

During 2019, the Company maintained a domestic defined benefit pension plan ("U.S. Lydall Pension Plan") and two domestic defined benefit pension plans acquired in the Interface acquisition: the Retirement Income Plan for Employees of Interface Performance Materials, Inc. ("IPM Pension Plan"), and the Interface Sealing Solutions, Inc. Pension Plan ("ISS Pension Plan"), collectively, the "Interface Pension Plans."

During 2019, the Company settled the pension obligation of the U.S. Lydall Pension Plan through lump sum distributions to participants or by irrevocably transferring pension liabilities to two insurance companies through the purchase of group annuity contracts. These purchases, funded with pension assets, resulted in a pre-tax settlement loss of $25.7 million in 2019 related to the recognition of accumulated deferred actuarial losses U.S. Lydall Pension Plan as well as settlement-related fees and expenses. The settlement loss was included as non-operating expense in the consolidated statements of operations. No contributions were made to the U.S. Lydall Pension Plan during the year ended December 31, 2019.

The Interface Pension Plans cover Interface's union and non-union employees. The plans are closed to new employees and benefits are no longer accruing for the majority of participants. Contributions of $1.4 million were made to the plans during the year ended December 31, 2019. During the fourth quarter of 2019, the Company terminated the ISS Pension Plan. The Company anticipates completing the settlement of this plan in the first half of 2020. At December 31, 2019, the benefit obligations of the ISS Pension Plan have been valued at the amount expected to be required to settle the obligations through a combination of participant-elected lump sums or annuities, and the cost to purchase those annuities. Overall, the Company estimates it will incur expense of approximately $0.4 million to $0.6 million in 2020 when the plan settlement is completed. The Company is expected to make a one-time cash contribution of approximately $0.7 million to $0.9 million to purchase annuities for participants and make lump sum payments. The estimated expense and cash contribution are subject to change based on valuations at the actual date of settlement.

During 2019 and 2018, certain union employees of Interface participated in a separate multi-employer pension plan. There were no significant contributions to the multi-employer plan during 2019 and 2018. In the fourth quarter of 2019, the Company negotiated with its union employees and the multi-employer pension plan the withdrawal from the plan and satisfied all outstanding obligations with a payment of $2.2 million, which was previously accrued on the Company's consolidated balance sheet at $2.7 million, resulting in a pension settlement gain of $0.5 million in 2019.

The Company’s funding policy for the Interface Pension Plans is to fund not less than the ERISA minimum funding standard and not more than the maximum amount that can be deducted for federal income tax purposes.

Plan assets and benefit obligations of the former U.S. Lydall Pension Plan and the Interface Pension Plans were as follows:
 
December 31,
In thousands
2019
 
2018
Change in benefit obligation:
 
 
 
Net benefit obligation at beginning of year
$
102,679

 
$
51,882

Benefit obligation assumed through acquisition

 
52,392

Service Cost
136

 
46

Interest cost
2,132

 
2,595

Actuarial loss/(gain)
5,149

 
(876
)
Gross benefits paid
(2,932
)
 
(3,360
)
Net effect of remeasurement
(3,290
)
 

Settlement
(48,773
)
 

Net benefit obligation at end of year
$
55,101

 
$
102,679

Change in plan assets:
 
 
 
Fair value of plan assets at beginning of year
$
87,452

 
$
44,174

Fair value of plan assets through acquisition

 
43,230

Actual return/(loss) on plan assets
6,987

 
(4,092
)
Contributions
1,415

 
7,500

Gross benefits paid
(2,932
)
 
(3,360
)
Net effect of remeasurement
(211
)
 

Settlement
(48,773
)
 

Fair value of plan assets at end of year
$
43,938

 
$
87,452

Net benefit obligation in excess of plan assets
$
(11,163
)
 
$
(15,227
)
Balance sheet amounts:
 
 
 
Current liabilities
$
(787
)
 
$
(3,078
)
Noncurrent liabilities
$
(10,376
)
 
$
(12,149
)
Total liabilities
$
(11,163
)
 
$
(15,227
)
Amounts recognized in accumulated other comprehensive income, net of tax consist of:
 
 
 
Net actuarial loss
$
2,579

 
$
21,850

Net amount recognized
$
2,579

 
$
21,850



At December 31, 2019, in addition to the accrued benefit liability of $11.2 million recognized for the Company’s domestic defined benefit pension plans, the Company had foreign pension plans, including those acquired in the Interface acquisition, with an accrued benefit liability of $5.2 million and accumulated other comprehensive loss, net of tax, of $0.9 million. At December 31, 2018, in addition to the accrued benefit liability of $15.2 million recognized for the Company’s domestic defined benefit pension plan, the Company had foreign pension plans, including those acquired in the Interface acquisition, with an accrued benefit liability of $4.7 million and accumulated other comprehensive loss, net of tax, of $0.4 million.

In addition to the Domestic Pension Plans included in the table above, the Interface domestic post-retirement benefits include life insurance and medical benefits for certain domestic employees with an accrued benefit liability of $3.6 million at December 31, 2019 and $4.1 million at December 31, 2018. For the year ended December 31, 2019, benefit expense of approximately $0.1 million was recognized and benefit payments of $0.2 million were made. From the August 31, 2018 acquisition to December 31, 2018, benefit expense of $0.1 million was recognized and benefit payments of $0.1 million were made.

The U.S. Lydall Pension Plan liability, net of tax, included in other comprehensive income decreased by $19.4 million as a result of the settlement. The Interface Pension Plans' liability, net of tax, included in other comprehensive income increased by $0.3 million at December 31, 2019. The U.S. Lydall Pension Plan liability, net of tax, included in other comprehensive income increased by $1.8 million for the year ended December 31, 2018. The Interface Pension Plans liability, net of tax, included in other comprehensive income increased by $1.8 million at December 31, 2018.

Aggregated information for the domestic defined benefit pension plans with an accumulated benefit obligation in excess of plan assets is provided in the tables below:
 
December 31,
In thousands
2019
 
2018
Projected benefit obligation
$
55,101

 
$
102,679

Accumulated benefit obligation
$
55,101

 
$
104,188

Fair value of plan assets
$
43,938

 
$
87,452



Components of net periodic benefit cost for the domestic defined benefit pension plans:
 
December 31,
In thousands
2019
 
2018
 
2017
Service cost
$
136

 
$
46

 
$

Interest cost
2,886

 
2,595

 
2,058

Expected return on plan assets
(2,601
)
 
(3,339
)
 
(2,376
)
Amortization of actuarial net loss
464

 
1,024

 
1,092

Total net periodic benefit cost
$
885

 
$
326

 
$
774

Settlement loss
25,247

 
$

 
$

Total employer pension plan cost
$
26,132

 
$
326

 
$
774



The Company reports the service cost component of net periodic benefit cost in the same line item as other compensation costs in operating expenses and the non-service cost components of net periodic benefit cost in other income and expense.

The major assumptions used in determining the year-end benefit obligation and annual net cost for the domestic defined benefit pension plans are presented in the following table:
 
Benefit Obligation
 
Net Cost
For the years ended December 31,
2019
 
2018
 
2019
 
2018
 
2017
Discount rate
3.37
%
 
3.99
%
 
3.88
%
 
3.75
%
 
4.21
%
Expected return on plan assets
5.06
%
 
4.08
%
 
4.65
%
 
5.79
%
 
6.30
%




Plan Assets

The domestic defined benefit pension plans are administered by the Lydall Retirement Committee (the "Committee"), which is appointed by the Board of Directors. The Committee’s responsibilities are to establish a funding policy for the Domestic Pension Plans and to appoint and oversee the investment advisor responsible for the plan investments. The Committee is a named fiduciary under the plan, and the Committee has granted discretion to the investment advisor with respect to management of the investments. The Interface Pension Plans are invested for the purpose of investment diversification. In determining the expected return on plan assets, the Committee considers the relative weighting of plan assets, the historical performance of marketable debt and equity securities and economic and other indicators of future performance.

Investment management objectives for the Interface Pension Plans include maintaining an adequate level of diversification to balance market risk and to provide sufficient liquidity for near-term payments of benefits accrued under the Plans and to pay the expenses of administration. Investment decisions are based on the returns and risk relative to the Plan's liabilities, an approach commonly referred to as liability-driven investing. The long-term investment objective of the Interface Pension Plan is to achieve a total return equal to or greater than the assumed weighted rate of return, currently 5.20%. Though it is the intent of the Committee to achieve income and growth, that intent does not include taking extraordinary risks or engaging in investment activities not commonly considered prudent under the standards imposed by ERISA. The allowable investments include: securities, mutual funds, sub-advisers, independent investment managers and/or programs, and cash or cash equivalents. Prohibited investments include: single strategy hedge funds, investment in individual securities, direct investment in venture capital, and CMO derivatives and commodities.

The following table presents the target allocation of the IPM Pension Plan assets for 2020 and the actual allocation of all domestic defined benefit pension plan assets as of December 31, 2019 and 2018 by major asset category:
 
Target Allocation
 
Actual Allocation of Plan Assets
December 31,
 
Asset Category
2020 (1)
 
2019
 
2018 (2)
 
Domestic equities
20% - 40%
 
38
%
 
16
%
 
International equities
15% - 35%
 
25
%
 
11
%
 
Fixed income
20%-45%
 
18
%
 
49
%
 
Real assets
0% - 10%
 
7
%
 
3
%
 
Hedge fund of funds
5% - 15%
 
9
%
 
5
%
 
Cash and cash equivalents
0% - 10%
 
3
%
 
16
%
 
 
 
 
 
 
 
 
(1) Target allocation percentages reflect the IPM Pension Plan only, as the terminated ISS Pension Plan assets, which comprise 5% of the total domestic defined benefit pension balances at December 31, 2019, has an investment target of primarily fixed income investments in anticipation of 2020 settlement.
(2) Plan Assets as of December 31, 2018 included values associated with the U.S. Lydall Plan, which was settled during 2019.


The investments of the domestic defined benefit plans are stated at fair value. Fair value is the price that would be received to sell an asset or paid to transfer a liability in an orderly transaction between market participants at the measurement date. The asset’s fair value measurement level within the fair value hierarchy is based on the lowest level of any input that is significant to the fair value measurement. Valuation techniques used need to maximize the use of observable inputs and minimize the use of unobservable inputs. The framework for measuring fair value provides a fair value hierarchy that prioritizes the inputs to valuation techniques used to measure fair value. The hierarchy gives the highest priority to unadjusted quoted prices in active markets for identical assets or liabilities (Level 1 measurements) and the lowest priority to unobservable inputs (Level 3 measurements). The fixed income long duration fund and certain hedge funds that were measured at fair value using the NAV practical expedient are included as a reconciling item to the fair value table.



The following tables set forth the fair value of the assets by major asset category as of December 31, 2019 and December 31, 2018:

December 31, 2019
 
 
 
 
 
 
 
 
 
In thousands
Level 1
 
Level 2
 
Level 3
 
Measured at NAV
 
Total
 
 
 
 
 
 
 
 
 
 
Domestic equity
$
16,729

 
$

 
$

 
$

 
$
16,729

International equity
10,903

 

 

 

 
10,903

Fixed income
3,724

 

 

 

 
3,724

U.S. government securities

 
2,686

 

 

 
2,686

Corporate and foreign bonds

 
1,701

 

 

 
1,701

Real assets
3,010

 

 

 

 
3,010

Hedge fund of funds
4,009

 

 

 

 
4,009

Cash and cash equivalents
145

 
1,031

 

 

 
1,176

Total Assets at Fair Value
$
38,520

 
$
5,418

 
$

 
$

 
$
43,938


December 31, 2018
 
 
 
 
 
 
 
 
 
In thousands
Level 1
 
Level 2
 
Level 3
 
Measured at NAV
 
Total
 
 
 
 
 
 
 
 
 
 
Domestic equity
$
13,941

 
$

 
$

 
$

 
$
13,941

International equity
9,547

 

 

 

 
9,547

Fixed income
10,977

 

 

 
27,727

 
38,704

U.S. government securities

 
2,466

 

 

 
2,466

Corporate and foreign bonds

 
1,448

 

 

 
1,448

Real assets
2,808

 

 

 

 
2,808

Hedge fund of funds
4,129

 

 

 
312

 
4,441

Cash and cash equivalents
12,027

 
2,070

 

 

 
14,097

Total Assets at Fair Value
$
53,429

 
$
5,984

 
$

 
$
28,039

 
$
87,452



Domestic and international equities consist primarily of mutual funds valued at the closing price reported in the active market in which individual securities are traded.

Fixed income consisted of mutual funds valued using quoted market prices and a long duration fixed income held in proprietary funds pooled with other investor accounts which sometimes uses the net asset value (NAV) per share practical expedient to measure fair value.

Real assets includes inflation hedge mutual funds that invest primarily in a portfolio of inflation-protected debt securities, real-estate related securities and commodity/natural resource-related securities. The mutual fund, which is valued using quoted market prices, is designed to protect against the long-term effects of inflation on an investment portfolio with the long-term objective of preservation of capital with current income.

U.S. government securities include U.S. Treasury Notes and Bonds which represent middle range and long term fixed income investments, and are valued using pricing models maximizing the use of observable inputs for similar securities.

Corporate and foreign bonds primarily include a diversified portfolio of U.S. corporate debt obligations, and are valued using pricing models maximizing the use of observable inputs for similar securities. This includes basing value on yields currently available on comparable securities of issuers with similar credit ratings. When quoted prices are not available for identical or similar bonds, the bond is valued under a discounted cash flows approach that maximizes observable inputs, such as current yields of similar instruments, but includes adjustments for certain risks that may not be observable, such as credit and liquidity risks or a broker quote if available.

Hedge funds are mutual funds and pooled funds that employ a range of investment strategies for diversification including equity and fixed income, credit driven, macro and multi oriented strategies. Certain hedge funds were measured at fair value using the NAV practical expedient and are not classified in the fair value hierarchy.

Cash and cash equivalents include investments readily converted to cash valued in the active market in which the funds were traded and are classified within Level 1 of the fair value hierarchy. Non-government money market funds are classified as Level 2.

Estimated Future Contributions and Benefit Payments

The Company expects to contribute approximately $2.4 million in cash to its domestic defined employee benefit plans in 2020.

Estimated future benefit payments for the next 10 years for the Interface Pension Plans are as follows:
In thousands
2020
 
2021
 
2022
 
2023
 
2024
 
2025-2028
Benefit payments
$
5,903

 
$
3,026

 
$
3,065

 
$
3,082

 
$
3,138

 
$
15,957



Employee Savings Plan

The Company also sponsors a 401(k) Plan. Employer contributions to this plan amounted to $3.7 million in 2019, $2.9 million in 2018, and $2.6 million in 2017. Matching contributions by the Company are made on employee pretax contributions up to five percent of compensation, with the first three percent matched at 100% and the next two percent matched at 50%.