XML 37 R22.htm IDEA: XBRL DOCUMENT v3.10.0.1
Segment Information
12 Months Ended
Dec. 31, 2018
Segment Reporting [Abstract]  
Segment Information
Segment Information

The Company’s reportable segments as of December 31, 2018 were Performance Materials, Technical Nonwovens, Thermal Acoustical Solutions.

On August 31, 2018, the Company acquired an engineered sealing materials business operating under Interface Performance Materials ("Interface"), based in Lancaster, Pennsylvania. A globally-recognized leader in the delivery of engineered sealing solutions, the Interface operations manufacture wet-laid gasket and specialty materials primarily serving OEM and Tier I manufacturers in the agriculture, construction, earthmoving, industrial, and automotive segments. The acquired business is included in the Company's Performance Materials operating segment.

Effective September 30, 2018, as a result of the Interface acquisition, the Performance Materials segment changed the disaggregation of revenue at the product level to be categorized as "Filtration" and "Sealing and Advanced Solutions".

Effective January 1, 2018, the Thermal/Acoustical Metals and Thermal/Acoustical Fibers operating segments were combined into a single operating segment named Thermal Acoustical Solutions. These automotive segments were combined into one segment to allow the Company to better serve its customers, leverage operating disciplines and drive efficiencies across the global automotive operations.

Prior period segment amounts throughout the Notes to the Condensed Consolidated Financial Statements have been recast to reflect the new segment structures. The recast of historical business segment information had no impact on the consolidated financial results.

Performance Materials Segment

The Performance Materials segment includes filtration media solutions primarily for air, fluid power, life science and industrial applications (“Filtration”), and sealing and gasket solutions, thermal insulation, energy storage, and other engineered products (“Sealing and Advanced Solutions”).

Filtration products include LydAir® MG (Micro-Glass) Air Filtration Media, LydAir® MB (Melt Blown) Air Filtration Media, LydAir® SC (Synthetic Composite) Air Filtration Media, and Arioso® Membrane Composite Media. These products constitute the critical media component of clean-air systems for applications in clean-space, commercial, industrial and residential HVAC, power generation, respiratory protection, and industrial processes. Lydall has leveraged its extensive technical expertise and applications knowledge into a suite of media products covering the vast liquid filtration landscape across the transportation and industrial fields. The LyPore® Liquid Filtration Media series address a variety of application needs in fluid power including hydraulic filters, air-water and air-oil coalescing, industrial fluid processes and diesel fuel filtration. LyPore® media and Solupor® ultra-high molecular weight polyethylene membranes also serve critical liquid filtration/separation applications such as biopharmaceutical pre-filtration and clarification, lateral flow diagnostic and analytical testing, potable water filtration and high purity process filtration such as those found in food and beverage and medical applications.

Sealing and Advanced Solutions products include nonwoven specialty engineered materials for a multitude of applications. Interface fiber-reinforced gasket materials serve the heavy-duty diesel, automobile, small engine, transmission and compressor markets. These products handle demanding sealing challenges with a diverse range of metallic, non-metallic, rubber-coated and laminate materials that comprise the extensive Sealing materials portfolio. Interface Engineered Components are ready to use soft and hard gasket parts sold directly to OEMs and aftermarket applications. An example is Select-a-Seal® rubber-edged composite (REC) technology that provides robust sealing, compression, adhesion, and shear strength for driveline applications. Advanced Solutions’ nonwoven veils, papers and specialty composites for the building products, appliance, energy and industrial markets include Manniglas® Thermal Insulation Papers, and Lytherm® Insulation Media for high temperature technology applications. Lydall’s Cryotherm® Super-Insulating Media, CRS-Wrap® Super-Insulating Media and Cryo-Lite® Cryogenic Insulation products are industry standards for state-of-the-art cryogenic insulation designs used by manufacturers of cryogenic equipment for liquid gas storage, piping, and transportation. Additional specialty composite materials include specialty fiber calendar bowl products to service the printing and textile industries and press pad materials for industrial lamination processes.



Technical Nonwovens Segment

The Technical Nonwovens segment primarily produces needle punch nonwoven solutions for a multitude of industries and applications. Products are manufactured and sold globally under the leading brands of Lydall Industrial Filtration, Southern Felt, Gutsche, and Texel. Industrial Filtration products include nonwoven rolled-good felt media and filter bags used primarily in industrial air and liquid filtration applications. Nonwoven filter media is an effective solution to satisfy increasing emission control regulations in a wide range of industries, including power, cement, steel, asphalt, incineration, mining, food, and pharmaceutical. Advanced Materials products include nonwoven rolled-good media used in commercial applications and predominantly serves the geosynthetics, automotive, industrial, medical, and safety apparel markets. Automotive media is provided to Tier I/II suppliers as well as the Company's Thermal Acoustical Solutions segment.

Technical Nonwovens segment products include air and liquid filtration media sold under the brand names Fiberlox® high performance filtration felts, Checkstatic™ conductive filtration felts, Microfelt® high efficiency filtration felts, Pleatlox® pleatable filtration felts, Ultratech™ PTFE filtration felts, Powertech® and Powerlox® power generation filtration felts, Microcap® high efficiency liquid filtration felts, Duotech membrane composite filtration felts, along with our porotex® family of high temperature filtration felts including microvel® and optivel® products. Technical Nonwovens Advanced Materials products are sold under the brand names Thermofit® thermo-formable products, Ecoduo® recycled content materials, Duotex® floor protection products, and Versaflex® composite molding materials. Technical Nonwovens also offers extensive finishing and coating capabilities which provide custom engineered properties tailored to meet the most demanding applications. The business leverages a wide range of fiber types and extensive technical capabilities to provide products that meet our customers’ needs across a variety of applications providing both high performance and durability.

Thermal Acoustical Solutions Segment

The Thermal Acoustical Solutions segment offers a full range of innovative engineered products tailored for the transportation and industrial sectors to thermally shield sensitive components from high heat, improve exhaust gas treatment and lower harmful emissions as well as assist in the reduction of noise, vibration and harshness (NVH). Within the transportation sector, Lydall’s products are found in the interior (dash insulators, cabin flooring), underbody (wheel well, aerodynamic belly pan, fuel tank, exhaust, tunnel, spare tire) and under hood (engine compartment, outer dash, powertrain, catalytic converter, turbo charger, manifolds) of cars, trucks, SUVs, heavy duty trucks and recreational vehicles.

Thermal Acoustical Solutions segment products offer thermal and acoustical insulating solutions comprised of organic and inorganic fiber composites that provide weight reduction, superior noise suppression and increased durability over conventional designs, as well as products that efficiently combine multiple layers of metal and thermal - acoustical insulation media to provide an engineered shielding solution for an array of application areas. Lydall’s dBCore® is a lightweight acoustical composite that emphasizes absorption principles over heavy-mass type systems. Lydall’s dBLyte® is a high-performance acoustical barrier with sound absorption and blocking properties and can be used throughout a vehicle’s interior to minimize intrusive noise from an engine compartment and road. Lydall’s ZeroClearance® is an innovative thermal solution that utilizes an adhesive backing for attachment and is used to protect vehicle components from excessive heat. Lydall’s flux® product family includes several patented or IP-rich products that address applications which include: Direct Exhaust Mount heat shields, which are assembled to high temperature components like catalytic converters, turbochargers or exhaust manifolds using aluminized and stainless steel and high performance and high temperature heat insulating materials; Powertrain heat shields that absorb noise at the source and do not contribute to the engine's noise budget; and durable, thermally robust solutions for temperature sensitive plastic components such as fuel tanks that are in proximity to high temperature heat sources.










Net sales by segment, as well as reconciling items, to equal consolidated net sales for the years ended December 31, 2018, 2017, and 2016 were as follows:

Consolidated Net Sales
For the Years Ended December 31,
 

 

 

In thousands
2018
 
2017
 
2016
Performance Materials Segment (1):
 
 
 
 
 
Filtration
$
93,089

 
$
87,173

 
$
83,345

Sealing and Advanced Solutions
76,128

 
29,496

 
27,783

Performance Materials Segment net sales
169,217

 
116,669

 
111,128

Technical Nonwovens Segment (2),(3):
 
 
 
 
 
Industrial Filtration
157,606

 
147,087

 
90,415

Advanced Materials (4)
119,465

 
121,990

 
65,090

Technical Nonwovens net sales
277,071

 
269,077

 
155,505

Thermal Acoustical Solutions Segment:
 
 
 
 
 
Parts
328,057

 
318,217

 
298,016

Tooling
37,370

 
23,888

 
23,176

Thermal Acoustical Solutions Segment net sales
365,427

 
342,105

 
321,192

Eliminations and Other (4)
(25,818
)
 
(29,414
)
 
(20,973
)
Consolidated Net Sales
$
785,897

 
$
698,437

 
$
566,852


Operating income by segment and Corporate Office Expenses for the years ended December 31, 2018, 2017, and 2016 were as follows:

Operating Income
For the Years Ended December 31,
 
 
 
 
 
 
In thousands
2018
 
2017 (5)
 
2016 (5)
Performance Materials Segment (1)
$
13,139

 
$
12,321

 
$
12,574

Technical Nonwovens Segment (2),(3)
21,323

 
26,047

 
15,584

Thermal Acoustical Solutions Segment
38,085

 
53,132

 
53,072

Corporate Office Expenses
(23,359
)
 
(25,300
)
 
(25,785
)
Consolidated Operating Income
$
49,188

 
$
66,200

 
$
55,445



Operating results in 2018 were negatively impacted by $3.6 million of corporate strategic initiatives expenses predominantly within Corporate Office Expenses, $2.3 million of restructuring expenses in the Technical Nonwovens segment, and a $2.0 million purchase accounting adjustment related to inventory step-up in the Performance Materials segment. Operating results in 2017 were negatively impacted by $1.7 million of expenses associated with the combination of the Company's former T/A Metals and T/A Fibers segments, a $1.1 million purchase accounting adjustment related to inventory step-up in the Technical Nonwovens segment, $0.7 million and $0.3 million related to severance expenses for a reduction in force in the Thermal Acoustical Solutions and Technical Nonwovens segments, respectively, $0.8 million of corporate strategic initiatives expenses predominantly within Corporate Office Expenses, a $0.8 million non-cash long-lived asset impairment in the Performance Materials segments and $0.7 million of restructuring expenses in the Technical Nonwovens segment. Operating results in 2016 were negatively impacted by $3.7 million of acquisition related expenses within Corporate Office Expenses, $3.5 million related to a settlement with the German Cartel Office in the Thermal Acoustical Solutions segment and a $2.0 million purchase accounting adjustment related to inventory step-up in the Technical Nonwovens segment.






Total assets by segment and the Corporate Office were as follows at December 31, 2018, 2017, and 2016:
Total Assets
December 31,
 
 
 
 
 
 
In thousands
2018
 
2017
 
2016
Performance Materials Segment (1)
$
414,211

 
$
72,837

 
$
66,965

Technical Nonwovens Segment (2),(3)
242,007

 
271,713

 
268,104

Thermal Acoustical Solutions Segment
201,509

 
189,301

 
166,591

Corporate Office
14,959

 
27,020

 
25,369

Total Assets
$
872,686

 
$
560,871

 
$
527,029


Total capital expenditures and depreciation and amortization by segment and the Corporate Office for the years ended December 31, 2018, 2017, and 2016 were as follows:
 
Capital Expenditures
 
Depreciation and Amortization
 
 
 
 
 
 
 
 
 
 
 
 
In thousands
2018
 
2017
 
2016
 
2018
 
2017
 
2016
Performance Materials Segment (1)
$
11,288

 
$
3,610

 
$
4,098

 
$
9,006

 
$
3,996

 
$
4,028

Technical Nonwovens Segment (2),(3)
5,864

 
2,903

 
1,248

 
13,877

 
12,625

 
6,791

Thermal Acoustical Solutions Segment
11,934

 
17,462

 
22,324

 
9,190

 
8,619

 
7,605

Corporate Office
544

 
940

 
489

 
658

 
699

 
977

Total
$
29,630

 
$
24,915

 
$
28,159

 
$
32,731

 
$
25,939

 
$
19,401



Net sales by geographic area for the years ended December 31, 2018, 2017 and 2016 and long-lived asset information by geographic area as of December 31, 2018, 2017, and 2016 were as follows:
 
Net Sales
 
Long-Lived Assets
 
 
 
 
 
 
 
 
 
 
 
 
In thousands
2018
 
2017
 
2016
 
2018
 
2017
 
2016
United States (1)
$
422,222

 
$
376,086

 
$
354,371

 
$
136,448

 
$
93,583

 
$
88,918

France (1)
66,579

 
56,214

 
52,042

 
13,219

 
14,268

 
12,692

Germany (1),(3)
125,796

 
105,828

 
63,301

 
25,873

 
20,872

 
15,649

United Kingdom
27,156

 
24,921

 
23,871

 
4,844

 
4,916

 
4,903

Canada (2)
87,622

 
84,701

 
40,871

 
25,614

 
30,739

 
30,911

China (1),(3)
54,198

 
47,856

 
30,361

 
11,958

 
11,896

 
11,996

Other (1)
2,324

 
2,831

 
2,035

 
4,085

 
1,590

 
1,301

Total
$
785,897

 
$
698,437

 
$
566,852

 
$
222,041

 
$
177,864

 
$
166,370



(1)
The Performance Materials segment includes the results of Interface and PCC for the periods following the dates of acquisitions of August 31, 2018 and July 12, 2018, respectively.
(2)
Technical Nonwovens segment includes results of Texel for the period following the date of acquisition of July 7, 2016.
(3)
Technical Nonwovens segment includes results of Gutsche as of the acquisition date of December 31, 2016.
(4)
Included in the Technical Nonwovens segment and Eliminations and Other is $22.2 million, $26.5 million and $18.2 million of intercompany sales to the Thermal Acoustical Solutions segment for the years ended December 31, 2018, 2017 and 2016, respectively.
(5)
For the years ended December 31, 2017 and 2016 $0.8 million and $0.7 million, respectively, have been reclassified from operating income to other expense (income), net, to give effect to the adoption of ASU No. 2017-07, "Compensation - Retirement Benefits (Topic 715): Improving the Presentation of Net Periodic Pension Cost and Net Periodic Postretirement Benefit Cost".

Foreign sales are based on the country in which the sales originated (i.e., where the Company’s legal entity is domiciled). Sales to Ford Motor Company in 2018, 2017, and 2016 were $116.1 million, $120.7 million, and $110.9 million, respectively, and accounted for 14.8%, 17.3%, and 19.6% of Lydall’s net sales in the years ended December 31, 2018, 2017, and 2016, respectively. These sales were reported in the Thermal Acoustical Solutions segment. No other customers accounted for more than 10.0% of total net sales in 2018, 2017, and 2016.