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Segment Information
12 Months Ended
Dec. 31, 2015
Segment Reporting [Abstract]  
Segment Information
Segment Information

On February 20, 2014, the Company acquired the Industrial Filtration business from Andrew Industries Limited, which is being reported as a separate reportable segment since the acquisition date. Segment information is consistent with how management reviews the businesses, makes investing and resource allocation decisions and assesses operating performance.

The Company’s reportable segments are Performance Materials, Industrial Filtration, Thermal/Acoustical Metals, and Thermal/Acoustical Fibers. Other Products and Services (“OPS”) included Life Sciences Vital Fluids, which was sold on January 30, 2015.

Performance Materials Segment

The Performance Materials segment includes filtration media solutions primarily for air, fluid power, and industrial applications (“Filtration”), thermal insulation solutions for building products, appliances, and energy and industrial markets (“Thermal Insulation”), and air and liquid life science applications (“Life Sciences Filtration”).

Filtration products include LydAir® MG (Micro-Glass) Air Filtration Media, LydAir® MB (Melt Blown) Air Filtration Media, LydAir® SC (Synthetic Composite) Air Filtration Media, and Arioso Membrane Composite Media. These products constitute the critical media component of clean-air systems for applications in clean-space, commercial, industrial and residential HVAC, power generation, and industrial processes. Lydall has leveraged its extensive technical expertise and applications knowledge into a suite of media products covering the vast liquid filtration landscape across the engine and industrial fields. The LyPore® Liquid Filtration Media series address a variety of application needs in fluid power including hydraulic filters, air-water and air-oil coalescing, industrial fluid processes and diesel fuel filtration.

Thermal Insulation products are high performance non-woven veils, papers, mats and specialty composites for the building products, appliance, and energy and industrial markets. The Manniglas® Thermal Insulation brand is diverse in its product application ranging from high temperature seals and gaskets in ovens and ranges to specialty veils for HVAC and cavity wall insulation. The appLY® Mat Needled Glass Mats have been developed to expand Lydall’s high temperature technology portfolio for broad application into the appliance market and supplements the Lytherm® Insulation Media product brand, traditionally utilized in the industrial market for kilns and furnaces used in metal processing. Lydall’s Cryotherm® Super-Insulating Media, CRS-Wrap® Super-Insulating Media and Cryo-Lite Cryogenic Insulation products are industry standards for state-of-the-art cryogenic insulation designs used by manufacturers of cryogenic equipment for liquid gas storage, piping, and transportation.

Life Sciences Filtration products have been developed to meet the requirements of life science applications including biopharmaceutical pre-filtration and clarification, diagnostic and analytical testing, respiratory protection, life protection, medical air filtration, drinking water filtration and high purity process filtration such as that found in food and beverage and medical applications. Lydall also offers Solupor® Membrane specialty microporous membranes that are utilized in various markets and applications including air and liquid filtration and transdermal drug delivery. Solupor® membranes incorporate a unique combination of mechanical strength, chemical inertness, and high porosity in a unique open structure.



Industrial Filtration Segment

The Industrial Filtration segment includes non-woven felt media and filter bags used primarily in industrial air and liquid filtration applications. Non-woven filter media is the most commonly used filter technology to satisfy increasing emission control regulations in a wide range of industries, including power, cement, steel, asphalt, incineration, mining, food, and pharmaceutical. The business also produces non-woven rolled-good media that is used in other commercial applications and media for automotive applications is supplied to the Company's Thermal/Acoustical Fibers segment.
 
Industrial Filtration segment products include air and liquid filtration media sold under the brand names Fiberlox® high performance filtration felts, Checkstatic™ conductive filtration felts, Microfelt® high efficiency filtration felts, Pleatlox® pleatable filtration felts, Ultratech™ PTFE filtration felts, Powertech® and Powerlox® power generation filtration felts, Microcap® high efficiency liquid filtration felts, Duotech membrane composite filtration felts, along with traditional scrim supported filtration felts. Industrial Filtration also offers extensive finishing and coating capabilities which provide custom engineered properties tailored to meet the most demanding filtration applications. The business leverages a wide range of fiber types and extensive technical capabilities to provide products that meet our customers’ needs across a variety of applications providing both high performance and durability.

Thermal/Acoustical Metals Segment

The Thermal/Acoustical Metals segment offers a full range of innovative engineered products for the transportation sector to assist primarily in the reduction of powertrain and road noise as well as thermally shield sensitive components from high heat.  Lydall products are found in the underbody (tunnel, fuel tank, exhaust, rear muffler and spare tire) and under hood (engine compartment, turbo charger, and manifolds) of cars, trucks, SUVs, heavy duty trucks and recreational vehicles.
Thermal/Acoustical Metals segment products are formed on production lines capable of combining multiple layers of metal and thermal or acoustical media to provide an engineered thermal and acoustical shielding solution for an array of application areas in the global automotive and truck markets. The flux® product family in Thermal/Acoustical Metals includes several patented or IP-rich products that address applications which include: Direct Exhaust Mount heat shields, which are mounted to high temperature surfaces like exhaust down-pipes, turbochargers or engine manifolds using aluminized and stainless steel with high performance heat insulating materials;  Powertrain heat shields that absorb noise at the source or are acoustically transparent and do not contribute to the engine’s noise budget; and Durable and thermally robust solutions for sensitive plastic components such as fuel tanks that are in proximity to high temperature heat sources.

Thermal/Acoustical Fibers Segment

The Thermal/Acoustical Fibers segment offers innovative engineered products to assist primarily in noise vibration and harshness (NVH) abatement within the transportation sector. Lydall products are found in the interior (dash insulators, cabin flooring), underbody (wheel well, aerodynamic belly pan, fuel tank, exhaust) and under hood (engine compartment) of cars, trucks, SUVs, heavy duty trucks and recreational vehicles.
 
Thermal/Acoustical Fibers segment products offer thermal and acoustical insulating solutions comprised of organic and inorganic fiber composites for the automotive and truck markets primarily in North America. Lydall’s dBCore® is a lightweight acoustical composite that emphasizes absorption principles over heavy-mass type systems. Lydall’s dBLyte® is a high-performance acoustical barrier with sound absorption and blocking properties and can be used throughout a vehicle’s interior to minimize intrusive noise from an engine compartment and road. Lydall’s ZeroClearance® is an innovative thermal solution that utilizes an adhesive backing for attachment and is used to protect vehicle components from excessive heat. Lydall’s specially engineered products provide a solution that provides weight reduction, superior noise suppression, and increased durability over conventional designs.
 
Thermal/Acoustical Metals segment and Thermal/Acoustical Fibers segment operating results include allocations of certain costs shared between the segments.

Other Products and Services

The Life Sciences Vital Fluids business offered specialty products for blood filtration devices, blood transfusion single-use containers and the design and manufacture of single-use solutions for cell growth, frozen storage and fluid handling, as well as equipment for bioprocessing applications.

On January 30, 2015, the Company sold all of the outstanding shares of common stock of its Life Sciences Vital Fluids business for a cash purchase price of $30.1 million. The disposition was completed pursuant to a Stock Purchase and Sale Agreement, dated January 30, 2015, by and among the Company, and the buyer. The Company recognized an after-tax gain on the sale of this business of approximately $11.8 million in the first quarter of 2015.

Net sales by segment and for OPS, as well as reconciling items, to equal consolidated net sales for the years ended December 31, 2015, 2014, and 2013 were as follows:
Consolidated Net Sales
For the Years Ended December 31,
 
(2)
 
(3)
 
 
In thousands
2015
 
2014
 
2013
Performance Materials Segment:
 
 
 
 
 
Filtration
$
62,716

 
$
71,648

 
$
64,752

Thermal Insulation
28,311

 
31,404

 
36,929

Life Sciences Filtration
10,451

 
12,814

 
10,320

Performance Materials Segment net sales
101,478

 
115,866

 
112,001

Industrial Filtration Segment:
 
 
 
 
 
Industrial Filtration (1)
139,133

 
112,220

 

Industrial Filtration net sales
139,133

 
112,220

 

Thermal/Acoustical Metals Segment:
 
 
 
 
 
Metal parts
141,117

 
145,135

 
135,833

Tooling
19,815

 
19,130

 
22,573

Thermal/Acoustical Metals Segment net sales
160,932

 
164,265

 
158,406

Thermal/Acoustical Fibers Segment:
 
 
 
 
 
Fiber parts
135,595

 
124,458

 
105,876

Tooling
3,152

 
4,133

 
8,444

Thermal/Acoustical Fibers Segment net sales
138,747

 
128,591

 
114,320

Other Products and Services:
 
 
 
 
 
Life Sciences Vital Fluids
1,671

 
19,682

 
17,175

Other Products and Services net sales
1,671

 
19,682

 
17,175

Eliminations and Other (1)
(17,456
)
 
(4,795
)
 
(3,933
)
Consolidated Net Sales
$
524,505

 
$
535,829

 
$
397,969


(1)
Included in the Industrial Filtration segment and Eliminations and Other is $13.8 million and $1.0 million in intercompany sales to the T/A Fibers segment for the years ended December 31, 2015 and 2014, respectively.

Operating income by segment and for OPS and Corporate Office Expenses for the years ended December 31, 2015, 2014, and 2013 were as follows:
Operating Income
For the Years Ended December 31,
 
(2)
 
(3)
 
 
In thousands
2015
 
2014
 
2013
Performance Materials Segment
$
6,790

 
$
9,706

 
$
9,462

Industrial Filtration Segment
13,431

 
6,412

 

Thermal/Acoustical Metals Segment
15,517

 
13,823

 
14,088

Thermal/Acoustical Fibers Segment
37,086

 
29,167

 
21,486

Other Products and Services:
 
 
 
 
 
Life Sciences Vital Fluids
118

 
1,582

 
778

Corporate Office Expenses
(20,465
)
 
(26,642
)
 
(17,101
)
Consolidated Operating Income
$
52,477

 
$
34,048

 
$
28,713


Operating results in 2015 were negatively impacted by a $1.4 million long-lived asset impairment charge within the Performance Materials segment and unfavorable foreign currency translation of $2.0 million impacting the Performance Materials, T/A Metals and Industrial Filtration segments. Operating results in 2014 were negatively impacted by $2.1 million of purchase accounting adjustments relating to inventory step-up for the Industrial Filtration segment and a $2.9 million sales commission settlement within the T/A Metals segment. Corporate Office Expenses in 2014 were negatively impacted by a $4.9 million non-cash pension plan settlement charge and $2.6 million of transaction related costs. Corporate Office Expenses in 2013 were impacted by $1.2 million of transaction related costs.

Total assets by segment and for OPS and the Corporate Office were as follows at December 31, 2015, 2014, and 2013:
Total Assets
December 31,
 
(2)
 
(3)
 
 
In thousands
2015
 
2014
 
2013
Performance Materials Segment
$
66,706

 
$
71,325

 
$
74,838

Industrial Filtration Segment
89,566

 
100,201

 

Thermal/Acoustical Metals Segment
111,195

 
106,210

 
104,908

Thermal/Acoustical Fibers Segment
38,881

 
33,109

 
30,176

Other Products and Services

 
11,580

 
11,866

Corporate Office
51,912

 
39,345

 
52,897

Total Assets
$
358,260

 
$
361,770

 
$
274,685


Total capital expenditures and depreciation and amortization by segment and for OPS and the Corporate Office for the years ended December 31, 2015, 2014, and 2013 were as follows:
 
Capital Expenditures
 
Depreciation and Amortization
 
(2)
 
(3)
 
 
 
(2)
 
(3)
 
 
In thousands
2015
 
2014
 
2013
 
2015
 
2014
 
2013
Performance Materials Segment
$
3,519

 
$
4,124

 
$
4,604

 
$
4,499

 
$
4,654

 
$
4,667

Industrial Filtration Segment
968

 
1,804

 

 
4,996

 
4,536

 

Thermal/Acoustical Metals Segment
11,494

 
8,544

 
6,027

 
4,233

 
4,578

 
4,777

Thermal/Acoustical Fibers Segment
4,807

 
3,296

 
1,887

 
2,400

 
2,166

 
2,217

Other Products and Services
22

 
574

 
243

 
45

 
804

 
588

Corporate Office
745

 
659

 
1,065

 
1,102

 
908

 
454

Total
$
21,555

 
$
19,001

 
$
13,826

 
$
17,275

 
$
17,646

 
$
12,703



(2)
Other Products and Services reports results for the period preceding the date of disposition of the Vital Fluids Life Sciences business on January 30, 2015.
(3)
Industrial Filtration segment reports results for the period following the date of acquisition of February 20, 2014 through December 31, 2014.














Net sales by geographic area for the years ended December 31, 2015, 2014 and 2013 and long-lived asset information by geographic area as of December 31, 2015, 2014, and 2013 were as follows:
 
Net Sales
 
Long-Lived Assets
 
 
 
 
 
 
 
 
 
 
 
 
In thousands
2015
 
2014
 
2013
 
2015
 
2014
 
2013
United States (4),(5)
$
344,950

 
$
345,864

 
$
269,989

 
$
76,502

 
$
72,832

 
$
48,787

France
47,495

 
52,534

 
47,831

 
12,899

 
13,861

 
16,436

Germany
68,861

 
77,896

 
77,229

 
10,149

 
12,366

 
13,287

United Kingdom (5)
26,598

 
26,387

 

 
6,399

 
7,601

 

China (5)
33,885

 
29,401

 

 
9,953

 
11,225

 

Other
2,716

 
3,747

 
2,920

 
815

 
795

 
1,815

Total
$
524,505

 
$
535,829

 
$
397,969

 
$
116,717

 
$
118,680

 
$
80,325



(4)
Other Products and Services reports results for the period preceding the date of disposition of the Vital Fluids Life Sciences business on January 30, 2015.
(5)
Industrial Filtration segment reports results for the period following the date of acquisition of February 20, 2014 through December 31, 2014.

Foreign sales are based on the country in which the sales originated (i.e., where the Company’s legal entity is domiciled). Sales to Ford Motor Company in 2015, 2014, and 2013 were $95.4 million, $88.4 million, and $79.7 million, respectively, and accounted for 18.2%, 16.5%, and 20.0% of Lydall’s net sales in the years ended December 31, 2015, 2014, and 2013, respectively. Sales to Chrysler Group LLC in 2013 were $43.5 million and accounted for 10.9% of Lydall's net sales in the year ended 2013. These sales were reported in the Thermal/Acoustical Metal and Thermal/Acoustical Fiber segments. No other customers accounted for more than 10.0% of total net sales in 2015, 2014, and 2013.